Ezgo 1600xd, Repair Manual

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4
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SUUV-W00 Apr. 2011
SAFETY
FIRST
GENERAL
ENGINE
CVT
TRANSMISSION
CHASSIS
REAR AXLE
BRAKE
FRONT AXLE
STEERING
HYDRAULIC
ELECTRIC
INDEX
5.2 CVT ASSEMBLY
UUVW452A
Loosen the body mounting bolts of the engine front
bracket (1) and engine rear bracket (2). 1.
UUVW453A
Loosen the mounting bolts of the front mounting bracket
(1), side mounting bracket (2) and rear mounting brack-
et (3) to the CVT assembly. 2.
UUVW454A
Tighten the CVT internal case(1) bolt temporarily
and fi t the shafts & offset measuring jig to the both
shafts. 3.
UUVW455A
Tighten the mounting bolts for the gear box and en-
gine bracket as well as the 8 inner cover mounting
bolts. Then, remove the shafts & offset jig. The jig
should be removed easily. Otherwise, fi t and set the
jig to measure the distance again and adjust the
mounting location as necessary.
Distance between shafts A: 327 mm (12.88 in)
Engine mounting bolt & gear box(transmission) bolt (M10)
tightening torque ............... 60.9 ~ 70.6 Nm
6.2 ~ 7.2 kgf-m
44.9 ~ 52.0 lb-ft
4.
UUVW308A
5. Apply LOCTITE #242 or equivalent to the mounting
bolt (1) of the CVT drive pulley and tighten it com-
pletely.
Drive pulley mounting bolt (1)
tightening torque ..............54.0 Nm
5.5 kgf-m
40.0 lb-ft
CVT - DISASSEMBLY, SERVICE AND ASSEMBLY
UTV(EZGO향)_04_CVT.indd 13 UTV(EZGO향)_04_CVT.indd 13 2011-04-04 오후 3:45:54 2011-04-04 오후 3:45:54