NC ENGINEERING MKII 600 Series Operating, Maintenance And Safety Instructions Download Page 1 | Manualshive

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NC ENGINEERING MKII 600 Series Operating, Maintenance And Safety Instructions Download Page 1

Original

Instructions

600

SERIES

DUMP

TRAILER

MKII

(DT612,

DT614,

DT616)

Safety,

Maintenance

and

Operating

Instructions

NC

Engineering

(Hamiltonsbawn)

Ltd.

2

Killyrudden

Road

Hamiltonsbawn

Richhill

Co.

Armagh

Northern

Ireland

BT61

9SF

Tel:

+

44

(0)28

3887

1970

Fax:

+44

(0)28

3887

0362

E

‐

mail:

sales@nc

‐

engineering.com

Web:

www.nc

‐

engineering.com

Rev

8.2

18/01/2021

Part

Number:

DEC

‐

1899

‐

171

1
2
3
...
»

Summary of Contents for MKII 600 Series

Page 1: ...e and Operating Instructions NC Engineering Hamiltonsbawn Ltd 2 Killyrudden Road Hamiltonsbawn Richhill Co Armagh Northern Ireland BT61 9SF Tel 44 0 28 3887 1970 Fax 44 0 28 3887 0362 E mail sales nc...

Page 2: ...aulic Door 18 Driving on Public Roads 19 Loading 20 Tipping 20 Disconnecting from the Tractor 21 TROUBLESHOOTING 22 MAINTENANCE 25 Tilly Pass Scheme 25 Body Prop 26 Door Prop 26 Maintenance and Servic...

Page 3: ...ch c w 7 pin socket 46 Tow hitch c w 7 pin socket hydraulic brake connection 46 Tow hitch c w 7 pin socket air brake connection 46 Reversing Camera 46 LED Work Lights 47 Dual Taillights 47 LED Rear Fl...

Page 4: ...uity Speed Warning Decals 61 80mm 8 Stud 350x60 Stub Axle 12T Dump Trailer 62 90mm 10 Stud 400x80 Stub Axle 14T Dump Trailer 63 100mm 10 Stud 400x80 Stub Axle 16T Dump Trailer 64 127mm 10 Stud 420x180...

Page 5: ...illyrudden Road Hamiltonsbawn Richhill Co Armagh BT61 9SF A technical construction file for this machine is retained at the above address Declaration Signed Date 18 01 2021 Name William Copeland BEng...

Page 6: ...NC dealer NC Engineering Hamiltonsbawn Ltd reserve the right to make changes to the machine or this manual without notice Modifications to the machine without approval from the manufacturer exclude th...

Page 7: ..._____________________________ Dealer Name __________________________________ Dealer Telephone __________________________________ Serial Plate Location Registering your product To register your NC prod...

Page 8: ...operator must ensure it complies with local legislation further details are contained within this manual Use of the machine in any other way is considered by the manufacturer to be contrary to the in...

Page 9: ...obtained from the NC Spares department DEC 1898 280 Consult manual before operating or performing maintenance or repair work Shut off engine and remove key before performing maintenance or repair wor...

Page 10: ...y lock before getting in hazardous area DEC 1898 284 DEC 1898 285 Do not ride on the drawbar body or ladder Do not work under raised body unless mechanical support is in place Ensure trailer is unlade...

Page 11: ...DEC 1898 288 DEC 1898 018 Lift hooks for unladen use only Hydraulic breakaway decal Optional DEC 1898 290 DEC 1898 806 DEC 1898 802 Engage ramp lock Hydraulic Functions decal Door Body Hydraulic Jack...

Page 12: ...12 SAFETY DECALS LOCATIONS...

Page 13: ...13...

Page 14: ...highlight information about potential safety concerns If will be positioned beside hazard warnings to draw the Operator s attention to hazards associated with particular procedures The following safet...

Page 15: ...he body in the raised position NEVER rest the drawbar on anything else other than the parking stand supplied with the trailer NEVER tip below or near overhead powerlines and maintain a safe distance f...

Page 16: ...the work area is kept tidy and free from debris to help prevent slips and trips Safety gloves to prevent injury to fingers or hands Also to prevent dermatitis connecting hydraulic hoses Some sites ma...

Page 17: ...nal coupling to the tractor hook and trailer towing eye The secondary coupling usually consists of a safety chain which ensures that the trailer remains attached to the tractor if the primary coupling...

Page 18: ...the chassis and the door prior to tipping ALWAYS ensure there is no one behind or near the door before opening closing NEVER reach into the danger zone between the rear chassis and the door without th...

Page 19: ...d national regulations in the country of use The following is an extract from the look behind you guide to tractor trailer braking produced by Scarlett Research Limited in 2020 DANGER Single line hydr...

Page 20: ...s particularly in the unloading zone before tipping Always check there is no loose material between the chassis and door prior to tipping Always fully open the rear door before tipping Always tip on s...

Page 21: ...or to prevent access to the danger area and protect the cylinder rods 2 Stop the tractor apply the park brake and remove the key 3 Remove the secondary coupling if applicable 4 Ensure the parking stan...

Page 22: ...ressure at coupling is 6 5 8 5 bar No brakes or insufficient brakes Source of air oil shut off at tractor Check source Low brake line pressure Check air oil pressure on tractor Brake lines between tra...

Page 23: ...pring Replace spring Weak spring Replace spring Axle out of alignment Align axles Tracking out of alignment Align axles Tyres wobble due to loose wheel nuts Torque wheel nuts Burnt worn or damaged whe...

Page 24: ...trol kit damaged Check LED control kit connections Hydraulic System Cylinders will not operate or operate slowly Insufficient oil level Check oil level in tractor Restriction of oil flow Remove restri...

Page 25: ...road use in the UK Therefore unlike a Commercial Trailer are not subject to an annual Ministry of Transport test This can result in trailers not being maintained in accordance with the requirements o...

Page 26: ...k brake and remove the key 4 Remove locking pin from the body prop and lift the prop from the storage position until it is resting against the back stop 5 Lower the body slowly until its weight is res...

Page 27: ...cylinder pivots Page 31 Grease swivel towing eye if fitted Page 48 Grease K80 spoon if fitted Page 49 Weekly Check wheel nut torque Page 34 Grease bogie pivot pins if applicable Page 31 Grease sprung...

Page 28: ...onne The use of a bottle jack is not recommended 7 Place blocks of hardwood between the bogie and the chassis to prevent the bogie moving Blocks must be placed front and rear and positioned to prevent...

Page 29: ...for an axle stand between the jack and the wheel Minimum jack axle stand ratings must be equal to or greater than axle weight e g for 10 tonne axle weight jack must be minimum 10 tonne The use of a b...

Page 30: ...AX LOAD 40Kph kg WIDTH mm DIAMETER mm 385 65R22 5 6 5 4500 385 1072 445 65R22 5 7 0 5800 445 1150 560 45R22 5 4 0 4830 560 1076 560 60R22 5 4 0 6300 560 1244 Each tyre brand can have different ratings...

Page 31: ...eye conforms to ISO20019 2001 and must be replaced by qualified welder Technician if wear exceeds any of the following dimensions Description Nominal Dimension Wear Dimension Eye diameter A 50 4 mm 5...

Page 32: ...the lines cracking Deformations that do not correspond to the natural shape of the hose both pressureless and pressurised Delamination blistering pinch points kinks Leakage Damage deformation of the h...

Page 33: ...ch axle is fitted with an identification plate to enable replacement parts to be ordered If ordering axle spares you may be asked to quote this number The metallic ID plate can be read as follows A ax...

Page 34: ...ud Wheel Torque wheel nuts upon delivery and every load for the first ten loads Thereafter wheels nuts should be visually checked daily and torqued weekly Repeat every time the wheels are changed or r...

Page 35: ...cap version After the first 200 working hours and then annually ensure the wheel bearings do not rock To check lift the axle with a jack until the wheel is off the ground and rotates freely Refer to...

Page 36: ...ove the screws 3 4 and rack 3 3 3 Tighten the nut 3 2 while simultaneously rotating the wheel until the hub is slightly braked 4 Reposition the rack 3 3 and secure it to the nut 3 2 with the screws 3...

Page 37: ...parts 6 Grease the housing and bearing rollers point A in illustration Each bearing requires about 150g 7 Reassemble all parts as indicated in the illustration with the help of bushings to avoid alig...

Page 38: ...posite direction When adjusting some free play should be left on the lever to allow the brake shoes to fully retract To achieve this manually pull the adjuster tight There should be approximately 10mm...

Page 39: ...k clearance and wear of taper bushes in centre hanger and torque arm assemblies 4 Yearly visual inspection of spring hangers Saddles and clamp plates thoroughly clean and inspect for cracks and deform...

Page 40: ...er is to be parked up for a prolonged period 1 Apply a light coating of rust inhibitor to the 7 pin plug and any other electrical connections 2 Wash the machine thoroughly 3 Repaint any damaged areas...

Page 41: ...sult in the ramp angle being too steep Parking on soft ground may result in a ramp sinking causing instability Never shore up the ramp Never stand on the ramp during loading operations or enter exit t...

Page 42: ...nected to the tractor and the air tank is drained For further information on either the hydraulic or air braking systems refer to the schematics in the parts section of this manual Air Only Brakes If...

Page 43: ...hout contacting NC as brakes are a safety critical component For further information refer to the schematic in the parts section of this manual Air Brakes Loadsensing This system can only be fitted on...

Page 44: ...le This is the lead for the ABS sensor and connects to the ABS unit which can be ordered from NC Fitment can only take place via an approved agent or at NC Automatic Slack Adjusters If fitting ABS it...

Page 45: ...g the lever against the spring release mechanism The breakaway function is provided by connecting the wire rope at the top of the Powerbrake lever to the rear of the tractor In the event of a breakawa...

Page 46: ...em provides automatic application of the trailer brakes in the event of the trailer becoming detached from the towing vehicle as well as a temporary parking brake For more information see Euro safe br...

Page 47: ...option removes the need of a traditional beacon which was prone to damage while ensuring visibility on the road Always check local regulations before using the LED flashers on the public highway Elec...

Page 48: ...the operator must ensure the triangle is fitted visible and clean Side and Rear Reflective Tape Modern Commercial Trailers Tankers are fitted with white amber reflective tape on the sides and red tape...

Page 49: ...sult in damage to the coupling system or disconnection of the trailer or the tractor in case of a negative vertical load After an accident or disconnection the K80 keeper must be replaced 4 If the dia...

Page 50: ...ption Nominal Dimension Wear Dimension Eye diameter A 50 0 mm 51 5 mm Ring Height H 35 0 mm 30 0 mm Web Front Width T 32 5 mm 28 5 mm Commercial Type Towing Eye These are normally only fitted to Trail...

Page 51: ...on section of this manual in conjunction with the screw or hydraulic jack details in the optional extras section Towing Eye Locking System To prevent theft the K80 spoon can be supplied with a lock wh...

Page 52: ...e park brake stop the tractor remove the key and manually secure the coupling with a suitable pin Raise the jack of the ground and secure in its storage position Connect brakes other hydraulic hoses a...

Page 53: ...hydraulic hoses into a suitable container and take to an oil collection point as per current legislation TRANSPORTATION If the trailer is to be transported on a truck or trailer it should be securely...

Page 54: ...yciro ulic CoMponents 600 Series DuMp Tro iler L J Qty 1 1 2 2 2 2 Option I 1 Projection 4 I 5 Hose lm1 Hose Unless otherwise speclfed dlMeslons are In MM 8c toleronces ore Drown B y RS Sheet 1 6 Of 1...

Page 55: ...D Jork Lo Mp 2 Jeo ther Proof Co Mero SysteM Kit 1 7 Pin Light Socket 8 Rubber Go sket 1 12 Volt LED Control Kit Unless otherwise speclfed 2 Drown B y RS I 2 ll 0 6 1 II To TrQctor To TrQctor rQc or C...

Page 56: ...ight Ho nd Reo r Dlrectlono l lndlco tor x 1 2 Blo ck Right Ho nd To ll Light 3 Red Stop Light 4 4 Blue Fog Light s Jhlte Eo rth Drowlng No IQty MC IMoteriol Projection DTSH03 A Unless otherwise specl...

Page 57: ...Sto nolo rol Input __ l j rr Hyolro ulic Breo ko wo y 3 4 10 7 l I 12 7 tj Reo r Bro ke u Electric Breo ko wo y 8 Connection Sto nclo rcl Hyclro ullc loo cl Sensing Hyclro ullc Breo ko wo y 0 I I Elec...

Page 58: ...10 060 M22 Encl Reel Suzie Line 1 9 MTL 2010 015 Yellow Q R Coupling M22 1 10 MTL 2010 014 Reel Q R Coupling M22 1 11 MTL 2010 101 Polr Coupling Yellow M22 1 12 MTL 2010 100 Polr Coupling Reel M22 1 1...

Page 59: ...RS 8c toleronces ore Sheet 1 Of 1 ote 04 07 2019 Poge NuMber 59 Description Mochine Ref E 3 Loucisensing CoMponents DuMp Truiler de Mols tole o 05e NC Engineering HnMiltonsbnwn Ltd x x 0 1 2 Killyrud...

Page 60: ...014 Reel Q R Coupling M22 4 MTL 2010 007 6 Port Relo y Vo Ive c w Loo cl sensing Vo Ive 1 15 MTL 2010 101 Po Lr Coupling Yellow M22 5 MTL 2010 480 60L Air To nk 1 16 MTL 2010 100 Po Lr Coupling Reel...

Page 61: ...H 0 0 II Drowlng No Qty MC Moteriol Projection n DTSH0B A 1 rrR Unless otherwise speclfed dlMeslons ore In MM Drown B y RS 8c toleronces ore Sheet 1 Of 1 ote 04 07 2019 Poge NuMber 61 Description Moch...

Page 62: ...1032 210 I Renr Benrln 9_ 32215 I 24 I AXI E 1303 180 L 2012 100 6 I AXLE 1302 545 I Grense Senl Kit I 35 M dlon Drown B y RS 35 6 Drowlng No IQty MC IMoteriol Pro IE _____c _ 8c toleronces ore Sheet...

Page 63: ...32216 I 24 I AXI E 1303 180 L 2012 100 6 I AXLE 1302 540 I Grense Senl Kit 140x82 I 35 M 5 z 1 20 3 Finish NA 6 dlon Drowlng No I Qty MC I Moteriol Pro IE TD1TG S90TD1TG006 1 dlMeslons ore In MM Drow...

Page 64: ...2MM x 1 5MM Jheel Stud 10 Pock Jheel DruM 10 Broke AsseMbly Spore Port Kit Broke Tension Spring ADR 400x80 90MM Stub Axle CoM Bor 32 Spline Slock Adjuster Finish NA 6 Unless otherwise speclfed Drown B...

Page 65: ...tion l 127MM 10 Stud 420x180 H S Axl Mnchine Ref E3 Unless otherwise speclfed dlMeslons ore In MM 8c tolernnces nre Drown B y RS Sheet 1 Of 3 Finish NA nte 04 07 2019 Pnge NuMber 65 e DuMp Tro 1ler de...

Page 66: ...127MM 10 Stud 420x180 H S Axl Mochine Ref E3 Unless otherwise speclfed dlMeslons ore In MM 8c toleronces ore Drown B y RS Sheet 2 Of 3 ote 9 Poge NuMber 04 07 201 66 e DuMp Tro 1ler de Mals tole a 05e...

Page 67: ...Projection D DTSCH03 A Qty I MC Moteriol Description l 127MM 10 Stud 420x180 H S Axl Mochine Ref E3 Unless otherwise speclfed dlMeslons ore In MM 8c toleronces ore Drown B y RS Sheet 3 Of 3 Finish NA...

Page 68: ...0 014 Rigid Torque ArM 380MM DiMension Y 2 8 SUSP 8000 040 Rigid Torque ArM 464MM DIMension Y 1 9 SUSP 8000 016 So ddle 0127MM Axle Beo M 4 10 SUSP 8214 370 Center ho nger pin Bush o sseMbly kit 2 11...

Page 69: ...VBG Hitch 14 TDIJ 1360 550 Bolt n Spoon Hitch 15 TDIJ 1360 012 50MM Bolt n Agrl Hitch 3 IQ Drnwlng No Qty MC Mo terio l 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Projection DTSP 01A 1 rrR Description Mo chine...

Page 70: ...tion I Mochine Ref Bogie CoMponents DuMp Truiler The inforMotion contoined in this drowing is the sole property of NC Engineering HoMiltonsbown Ltd reproduction In port or whole without the written pe...

Page 71: ...ent Tuloe 16 MTL 3020 001 Ho nclbro ke Lever Multi Stroke 17 MTL 3020 003 Power Bro ke C oO f2 3 I 6 J A7 li V 1 1 2 2 4 4 Drnwlng No Qty MC Mnterinl Projection DTSP 03A 1 rrR Unless otherwise speclf...

Page 72: ...teriol Projection n DTSP 04A 1 rrR Unless otherwise speclfed dlMeslons ore In MM Drown By RS 8c toleronces ore Sheet 1 Of 1 ote 15 05 2020 Poge NuMber 72 Description Mochine Ref E 3 Truiler Chussis Co...

Page 73: ...warrants that the equipment is free from defects in workmanship or material under normal use and service but the Company s entire liability under this warranty is to repair or replace free of charge a...

Page 74: ...consequence of any such loss arising out of any cause whatsoever beyond the Companies reasonable control or any malfunctioning of or any loss of the use of any item of equipment The Company will not...

Page 75: ...e or has been given notice of the proposed use D Assign or transfer any of his interest under this agreement 8 The agreement contained in this document compromises the whole of the Agreement between t...

Page 76: ...22 43 Brakes 17 18 19 21 22 26 27 28 32 36 41 42 43 44 45 50 Bystander 18 19 20 C Cam 21 22 29 36 Caution 9 14 15 41 42 Children 14 Cylinder 17 20 23 25 26 29 36 39 43 48 51 D Danger 14 17 18 19 20 2...

Page 77: ...6 30 45 51 Operating 6 9 14 15 16 20 21 30 38 47 72 74 Operator 6 8 9 16 19 45 47 50 P Park Brake 15 17 18 19 20 21 25 26 27 28 39 44 50 Parking Stand 15 20 50 Passengers 14 19 Pick Up Hitch 17 49 50...

Page 78: ...8 22 38 44 Suspension 11 18 19 26 38 42 43 47 T Tandem Springs 2 28 Tilly Pass 2 24 Tipping 2 9 15 17 18 20 25 26 29 46 Toolbox 50 Torque 10 11 26 27 28 33 38 49 Torque Arm 38 Towing Eye 17 26 31 42 4...

Page 79: ...79 Page left intentionally blank...

Page 80: ..._______________ Postcode ___________________________ Telephone ___________________________ Email ___________________________________________________________ A digital copy of this form for your record...

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