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Realtree RTK200, Assembly Instructions Manual, Page: 1 / 12

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Model  RTK200 

Assembly Instructions 

PLEASE NOTE THAT THIS IS NOT THE OWNER'S MANUAL BUT THE 

ASSEMBLY INSTRUCTIONS ONLY. 

BEFORE OPERATING THIS GO-KART,  MAKE SURE THE OPERATOR AND 

PASSENGER HAVE READ AND UNDER STAND THE  OWNER'S MANUAL, 

WARNING LABELS AND ARE FAMILIAR WITH ALL GO-KART CONTROLS. 

FOR QUESTIONS REGARDING ASSEMBLY OF THIS GO-KART, PLEASE CALL 

COLEMAN POWERSPORTS,  TOLL FREE 888-405-8725  

colemanpower

sportsusa.com

REV052720

 

Summary of Contents for RTK200

Page 1: ...ONLY BEFORE OPERATING THIS GO KART MAKE SURE THE OPERATOR AND PASSENGER HAVE READ AND UNDER STAND THE OWNER S MANUAL WARNING LABELS AND ARE FAMILIAR WITH ALL GO KART CONTROLS FOR QUESTIONS REGARDING ASSEMBLY OF THIS GO KART PLEASE CALL COLEMAN POWERSPORTS TOLL FREE 888 405 8725 colemanpowersportsusa com REV052720 ...

Page 2: ...perator s manual thoroughly before starting Go Kart for the first time 3 Locate and remove all parts and hardware from crate and set aside Note Some hardware may already be mounted on the Go Kart This will have to be removed and then re attached during assembly Steering Wheel Steering Wheel Steering Wheel Cap Wheel Parts Rear Tires Front Tires Rubber Hub Caps Rear Rack ...

Page 3: ...2 Brush Guard Parts Brush Guard Side Support Main Brush Guard Brush Guard Cross Braces Safety Net Safety Belt Seat ...

Page 4: ... when installing 3 Install Hub Caps 5 by snapping on hub 4 1 2 3 Failing to install cotter pins could be hazardous Failing to install cotter pins could cause the castle nuts to fall off resulting in an accident Never operate Go Kart without cotter pins installed 5 2 Install rear tire assembly in the following order 1 Wheel 2 M20 Large washer 4 3 M20 Washer 1 4 M20 Castle nut 2 5 Colter pin 3 WARNI...

Page 5: ...all Hub Caps 5 by snapping on hub 1 2 Install the front wheel assembly in the following order 2 Wheel 3 M14 Large washer 1 4 M14 Washer 4 5 M14 Castle nut 2 Colter pin 3 Failing to install cotter pins could be hazardous Failing to install cotter pins could cause the castle nuts to fall off resulting in an accident Never operate Go Kart without cotter pins installed 1 2 3 WARNING 4 5 ...

Page 6: ...L INSTALLATION Hardware M6X16 Bolts 3ea 1 M6 Nuts 3ea 2 1 Attach steering wheel using M6 bolts 1 and M6 nuts 2 2 Attach steering wheel cap by snapping into place on center of steering wheel 1 2 2 1 Steeling Wheel Cap ...

Page 7: ... located on the bottom of the seat to the bracket on the Go Kart before attaching the bolt 2 Install the seat with M8x35 bolts 1 and M8 Nuts 2 SAFETY BELT INSTALLATION 1 Install the self belt on the frame with bolt washer nut gasket 2 1 1 2 Place bottom portion of the belt through the seat barb bracket ...

Page 8: ...hers 4 ea 3 1 Attach Main Brush Guard withM8x20 bolts Note Do not tighten bolts at this time keep bolts loose until the brush guard is completely assembled 2 Attach Center and side Supports with M8 Concave Washers 3 and Bolt M8x50 Tighten all bolts on rack and brush guard assembly 3 2 1 3 1 2 ...

Page 9: ...8 REAR SAFETY NET 1 Attach safety net on brushguard ...

Page 10: ...REAR RACK INSTALLATION Hardware M8x16 bolts 4 ea 1 M8 nuts 4 ea 2 Assemble the rear rack to the roll mounting point with Flange bolt M8x16 1 and nut M8 2 1 9 ...

Page 11: ... You could be severely injured by moving parts or hot surfaces Never perform maintenance or check procedures while the engine is running with the exception of checking the ignition switch or throttle WHAT TO CHECK CHECK FOR Steering Smoothness No restriction of movement Brakes Correct fluid level Inspect hoses for leaks Inspect brake pads for wear Tires Proper tire pressure Proper tread depth Rubb...

Page 12: ...thout reading and understanding the Owner s Operator s manual The Owner s Operator s manual provides information on safety parts functions pre ride inspection starting and maintenance Coleman Powersports Phone 888 405 8725 Colemanpowersportsusa com ...

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