Genie Superlift Advantage Operators Operator'S Manual Download Page 1 | Manualshive

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Summary of Contents for Superlift Advantage Operators

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Page 2: ...and and obey these safety rules and operating instructions before operating this machine Only trained and authorized personnel shall be permitted to operate this machine This manual should be considered a permanent part of your machine and should remain with the machine at all times If you have any questions call Genie Industries Contents Page Safety 1 Legend 6 Pre operation Inspection 8 Function ...

Page 3: ...s Know and understand the safety rules before going on to the next section 2 Alwaysperformapre operation inspection 3 Always perform the function tests prior to use 4 Inspect the workplace 5 Only use the machine as it was intended You read understand and obey the manufacturer s instructions and safety rules safety and operator s manuals and machine decals You read understand and obey employer s sa...

Page 4: ... raised Do not raise the load unless the machine is on a firm level surface Prior to use check the work area for drop offs holes bumps debris unstable or slippery surfaces or other possible hazardous conditions SAFETY RULES Do not raise the load unless theloadhandling attachment is properly secured to the machine Do not use blocks to level the machine Do not move the machine with a raised load exc...

Page 5: ...njury Hazard Do not grasp the cable Do not place ladders or scaffolding against any part of the machine Do not use the machine on a moving or mobile surface or vehicle Do not exceed the rated load capacity See Load Capacity Charts section Avoid debris and uneven surfaces while rolling a Genie Superlift with the legs folded up Do not replace machine parts critical to stability or structure with ite...

Page 6: ...on the stabilizer when the lock plates are released The stabilizer will drop Maintain a firm grasp on the leg when the retaining pin is removed The leg will drop Maintain a firm grasp on the winch handles until the brake is locked The brake is locked when the load will not cause the winch handles to turn AdjustableFlatForks Do not raise the load unless the snap pins are properly inserted in the fo...

Page 7: ...tended with a load Unauthorized personnel may attempt to operate the machine without proper instruction creating an unsafe condition Decal Legend Genie product decals use symbols color coding and signal words to identify the following Safety alert symbol used to alert personneltopotentialpersonal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death Red ...

Page 8: ...st 4 Carriage 5 Adjustablearm 6 Travelingwheels optional 7 Leg 8 Leg swivel caster 9 Straddlebase 10 Arm lock knob 11 Legretainingpin 12 Stabilizer ifequipped 13 Hold downbar onopposite side of machine 5 6 5 7 9 10 8 14 Stabilizerbrace 15 Standardbase 16 Base swivel lock caster with brake 17 Loadhandlingattachment retainingpin 16 11 8 12 8 7 13 14 ...

Page 9: ...d Edition Third Printing LEGEND StandardForks AdjustableForks 20 20 17 17 24 21 17 Boom FlatForks 20 17 22 20 23 18 Mast brace 19 Loadingwheels steer handles 20 Snap pin 21 Lifting shackle 22 Fork mounting bracket 23 Fork extension 24 Fork extension retaining pin ...

Page 10: ...intended Fundamentals The pre operation inspection is a visual inspection performed by the operator prior to each work shift This inspection is designed to discover if anything is apparently wrong with a machine before the operator tests it Refer to the list on the next page and check each of the items If damage or any unauthorized variation from factory delivered condition is discovered the machi...

Page 11: ...R Base components R Legs R Stabilizers and latch plates if equipped R Mast columns R Exterior plastic shim for safety brake ifequipped R Carriagehold downbar R Cableanchor R Cable and pulleys R Wheels and casters R Loadhandlingattachments R Nuts bolts and other fasteners R Cable kinks frays abrasions Check the entire machine for R Dents or damage R Corrosionoroxidation R Cracks in welds or structu...

Page 12: ...lace 5 Only use the machine as it was intended Fundamentals The function tests are designed to discover any malfunctions before the machine is put into service The operator must follow the step by step instructions to test all machine functions A malfunctioning machine must never be used If malfunctions are discovered the machine must be tagged and removed from service Repairs to the machine may o...

Page 13: ...sition Insert the pin through the leg and base FUNCTIONTESTS StraddleBase 1 Place a 2 inch 5 1 cm block under one leg swivel caster 2 Loosen the arm lock knob on the opposite adjustable arm Push down on the lock knob 3 Position the adjustable arm to the desired width 4 Tighten the arm lock knob while supporting the leg assembly 5 Repeat steps 1 4 for the other arm LoadHandlingAttachments Standard ...

Page 14: ...hackle to the desired hole on the boom Adjustable Forks and Adjustable Fork Options 1 Place the forks inside the carriage 2 Insert the retaining pin 3 Adjust the forks to the desired width and be sure the snap pin is properly inserted in each fork Load Platform with Adjustable Forks 1 Adjust the forks to a width of 23 inches 58 4 cm 2 Place the load platform on the adjustable forks Pipe Cradle 1 A...

Page 15: ...tall a load handling attachment 2 Raise the carriage to full height by firmly grasping the winch handles and rotating them towards the mast Result The carriage should raise to the top of the front mast section followed in consecutive order by each mast section 3 Fully lower the carriage After lowering to the desired position turn the winch handles toward the mast raise the load 1 4 turn to set the...

Page 16: ...ice the principles of safe machine operation contained in this operator s manual 1 Avoid hazardous situations 2 Always perform a pre operation inspection 3 Always perform function tests prior to use 4 Inspecttheworkplace Know and understand the workplace inspection before going on to the next section 5 Only use the machine as it was intended Be aware of and avoid the following hazardous situations...

Page 17: ... Fundamentals The Operating Instructions section provides instructions for each aspect of machine operation It is the operator s responsibility to follow all the safety rules and instructions in the operator s manual Using the machine for anything other than lifting material is unsafe If more than one operator is expected to use a machine at different times in the same work shift each operator is ...

Page 18: ...om the machine and load After Each Use To prepare the Genie Superlift for storage follow the Setup procedure in reverse order Select a safe storage location firm level surface weather protected clear of obstruction and traffic Setup Select an area that is firm level and free of obstructions Follow the Setup procedures in the Function Tests section Raising and Lowering Load 1 Center the load on the...

Page 19: ...r hazard Failure to position the load center within the load center zone may result in death or serious injury Forks Load Positioning Instructions 1 Determine the weight of the load and the location of its load center 2 Measure to the load center from the side of the load that will be closest to the carriage 3 Refer to the chart on the next page to determine if the machine is capable of lifting th...

Page 20: ...in 71 cm LoadPlatform 24 in 61 cm PipeCradle 18 in 46 cm Fork Extensions 42 in 107 cm LoadCapacityChart LoadCenter 18 20 22 24 26 28 30 32 34 36 38 40 42 46 51 56 61 66 71 76 81 86 91 97 102 107 Model SLA 5 1000 1000 1000 1000 938 875 813 750 670 590 510 430 350 454 454 454 454 425 397 369 340 304 268 231 195 159 SLA 10 1000 1000 1000 1000 913 825 738 650 600 550 500 450 400 454 454 454 454 414 37...

Page 21: ...wn bar over the carriage 3 Raise the carriage until it contacts the carriage hold downbar 4 Adjust the loading wheels to the desired position Be sure the pin is properly inserted Loading Machine with a Crane Be sure to place the legs and stabilizers in the stored position Be sure to inspect the machine and remove any loose or unsecured items Use the lifting bracket on the top of the rear mast colu...

Page 22: ...ce Boom Setup 1 32717 Warning Boom Safety 1 32718 Warning Flat Forks Safety 1 Part No Description Quantity 32770 Notice Two Speed Shift Instructions 1 32775 Warning Fall Hazard Load Platform 1 32885 Warning Silent Winch 1 32938 Label Use This Winch 1 32939 Warning Crushing Hazard Brake Lock 1 33468 Warning No Riders 1 52675 Caution Damaged Machine Hazard 1 52983 Cosmetic Superlift Advantage Logo 2...

Page 23: ...S Australia models only 97529 52983 82959 52675 52983 32885 32770 32939 32938 31072 32689 or 32690 or 32691 or 32692 or 32693 Serial Plate 32689 or 32690 or 32691 or 32692 or 32693 32686 32718 32716 33468 33468 32715 32717 32687 32714 32775 33468 33468 33468 97529 32686 32938 32885 32770 32939 ...

Page 24: ...go 2 82487 Label Read the Manual 2 82964 Warning No Riders 1 97532 Caution Bodily Injury Hazard 1 Part No Description Quantity 97539 Danger Electrocution Hazard 2 97541 Label Use this Winch 1 97542 Warning Load Center Chart 1 97545 Warning Lock Brake 1 97546 Label Two Speed Shift 1 Inspection for Decals with Symbols Determine whether the decals on your machine have words or symbols Use the appropr...

Page 25: ...PartNo 97550 GenieSuperliftAdvantage 23 Operator s Manual Third Edition Third Printing DECALS ...

Page 26: ...city 1000 lbs 1000 lbs 800 lbs 800 lbs 650 lbs at 18 inch 46 cm load center 454 kg 454 kg 363 kg 363 kg 295 kg Note see Load Capacity Charts section for load capacities at other load centers Net Weight Standard Base 215 lbs 260 lbs 317 lbs 405 lbs 450 lbs 97 5 kg 117 9 kg 143 8 kg 183 7 kg 204 1 kg Net Weight Straddle Base 258 lbs 303 lbs 360 lbs NA NA 117 0 kg 137 4 kg 163 3 kg Load Handling Atta...

Page 27: ... 4 8 m 6 2 m 7 4 m Note measured from ground to bottom of shackle Load Platform forks down 4 ft 101 2 in 9 ft 9 in 14 ft 71 2 in 19 ft 6 in 24 ft 4 in 1 5 m 3 m 4 5 m 6 m 7 4 m forks up 6 ft 7 in 11 ft 51 2 in 16 ft 4 in 21 ft 21 2 in 26 ft 1 2 in 2 m 3 5 m 5 m 6 5 m 7 9 m Note can be used with standard forks and adjustable forks only Pipe Cradle Option handles round objects up to 30 in 76 cm in d...

Page 28: ...570 86 21 53852569 65 98 480 775 65 67 533 544 81 3 3453 6082 81 3 3453 6083 82 25 587 267 82 25 583 910 55 11 41 665 755 55 11 41 665 754 31 183 581 102 31 183 581 566 Genie Scandinavia Genie France Genie Iberica Genie Germany Genie U K Genie Mexico City Phone Fax Phone Fax Phone Fax Phone Fax Phone Fax Phone Fax 46 31 575100 33 0 2 37 26 09 99 33 0 2 37 26 09 98 34 93 579 5042 34 93 579 5059 49 ...

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