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Gestetner G060, Руководство по обслуживанию

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SC TABLE

G570

4-24

SM

SC No.

Item

Definition

Possible Cause

Related

SCs

Troubleshooting Procedure

Type

SC 503-
01

Tray 3 error
(Paper Feed Unit
or LCT)

For the paper feed unit:
When the tray lift motor is
turned on, if the upper limit
is not detected within 18
seconds, the machine asks
the user to reset the tray. If
this condition occurs three
consecutive times, the SC is
generated.

For the LCT:
This SC is generated under
the following conditions:

•

  If the upper or lower limit

is not detected within 15
seconds when the tray lift
motor is turned on to lift
up or lower the tray

•

  If the paper stack is not

transported within a
specific number of pulses
after the tray motor and
stack transport clutch turn
on to transport the paper
stack

•

  If the end fence home

position sensor stays ON
for a specific number of
pulses after the tray motor
and stack transport clutch
turn on to transport the
paper stack.

For the paper feed unit:

•

 Defective tray lift

motor or connector
disconnection

•

  Defective lift sensor

or connector
disconnection

For the LCT:

•

 Defective stack

transport clutch or
connector
disconnection

•

  Defective tray motor

or connector
disconnection

•

  Defective end fence

home position sensor
or connector
disconnection

•

  Defective upper limit

sensor or connector
disconnection

•

 Defective tray lift

motor or connector
disconnection

1. Turn the main switch off and on.
2. Check the cable connections.
3. Check and/or replace the defective

component.

B

Содержание G060

Страница 1: ...G060 G570 G082 SERVICE MANUAL 001159MIU RICOH GROUP COMPANIES...

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Страница 3: ...G060 G570 G082 SERVICE MANUAL RICOH GROUP COMPANIES...

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Страница 5: ...G570 SERVICE MANUAL RICOH GROUP COMPANIES...

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Страница 7: ...G570 SERVICE MANUAL RICOH GROUP COMPANIES...

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Страница 9: ...G060 G570 G082 SERVICE MANUAL 001159MIU...

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Страница 11: ...RMISSION OF RICOH CORPORATION All product names domain names or product illustrations including desktop images used in this document are trademarks registered trademarks or the property of their respe...

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Страница 13: ...tion Users of this manual should be either service trained or certified by successfully completing a Ricoh Technical Training Program Untrained and uncertified users utilizing information contained in...

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Страница 15: ...ANIER RICOH SAVIN G060 DSc38 2138 AH AP3800C SLP38c G570 DSc38S 2138CMF AP3800CMF SLP38cS G082 DSc38F 2138E AP3850C SLP38c DE DOCUMENTATION HISTORY REV NO DATE COMMENTS 9 2001 Original Printing 1 2 20...

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Страница 17: ...1 8 Accessory Check 1 8 Installation Procedure 1 9 PREVENTIVE MAINTENANCE 2 PREVENTIVE MAINTENANCE 2 1 2 1 USER MAINTENANCE 2 1 2 2 SERVICE MAINTENANCE 2 3 REPLACEMENT AND ADJUSTMENT 3 REPLACEMENT AN...

Страница 18: ...SENSOR 3 15 3 6 4 RIGHT DOOR UNIT 3 16 3 6 5 REGISTRATION SENSOR AND RELAY SENSOR 3 17 3 6 6 PAPER FEED CLUTCHES 3 17 3 6 7 BY PASS FEED CLUTCH 3 18 3 6 8 TRAY LIFT MOTOR 3 18 3 7 TRANSFER AND PAPER...

Страница 19: ...4 9 4 4 TROUBLESHOOTING GUIDE 4 35 4 4 1 IMAGE QUALITY 4 35 4 4 2 COLOR SHIFT 4 39 Adjustment Standard Max 200 m 4 41 Preparation 4 41 How to measure the gap between color lines 4 46 4 4 3 COLOR SHIFT...

Страница 20: ...r Height Sensor 5 49 Table 2 Paper Size Switch Tray 2 5 49 Table 3 Paper Size By pass Table 5 49 5 3 3 OUTPUT CHECK TABLE 5 50 5 3 4 TEST PATTERN SP5 997 5 54 5 4 FIRMWARE UPDATE PROCEDURE 5 55 5 4 1...

Страница 21: ...15 Toner End Detection 6 15 Toner End Recovery 6 15 6 2 6 DEVELOPER INITIALIZATION 6 16 6 3 LASER EXPOSURE 6 17 6 3 1 OVERVIEW 6 17 6 3 2 OPTICAL PATH 6 18 6 3 3 LASER SYNCHRONIZING DETECTOR 6 19 Ove...

Страница 22: ...SEPARATION 6 47 6 7 1 OVERVIEW 6 47 6 7 2 TRANSFER BELT DRIVE 6 48 6 7 3 TRANSFER AND CLEANING CURRENT 6 49 6 7 4 TRANSFER BELT CLEANING 6 50 6 7 5 TRANSFER BELT CONTACT 6 51 Mechanism 6 51 ACS Auto...

Страница 23: ...6 72 Sequential Stacking 6 72 Stapling 6 73 Punching 6 73 6 11 IEEE1394 INTERFACE 6 74 6 11 1 SPECIFICATIONS 6 74 Hardware Specification 6 74 System Requirements 6 74 6 11 2 IEEE1394 6 74 6 11 3 BLOC...

Страница 24: ...MENT AND ADJUSTMENT 8 1 1 1 COVER REPLACEMENT 8 1 1 2 ROLLER REPLACEMENT 8 2 1 2 1 PAPER FEED SEPARATION AND PICK UP ROLLERS 8 2 1 3 PAPER FEED MOTOR AND MAIN BOARD 8 3 1 4 TRAY LIFT MOTOR 8 4 1 5 PAP...

Страница 25: ...ION DESCRIPTIONS 10 10 2 1 OVERVIEW 10 10 2 1 1 MECHANICAL COMPONENT LAYOUT 10 10 2 1 2 ELECTRICAL COMPONENT LAYOUT 10 11 2 2 PAPER FEED 10 12 2 3 SEPARATION ROLLER AND PICK UP ROLLER RELEASE 10 13 2...

Страница 26: ...11 15 4 2 DRIVE LAYOUT 11 16 4 3 JUNCTION GATES 11 17 4 4 TRAY SHIFTING 11 18 4 4 1 TRAY SHIFT MECHANISMS 11 18 Tray 1 Upper Tray 11 18 Tray 2 Lower Tray 11 19 4 5 TRAY UP DOWN MECHANISMS 11 20 4 5 1...

Страница 27: ...PONENT DESCRIPTIONS 12 5 2 3 BASIC OPERATION 12 6 2 4 PAPER OVERFLOW DETECTION 12 7 SPECIFICATIONS SPECIFICATIONS 13 1 1 GENERAL SPECIFICATIONS 13 1 1 1 SUPPORTED PAPER SIZES 13 3 1 1 1 PAPER FEED 13...

Страница 28: ...Docking the Rack and Printer Mainframe 1 11 1 5 2 CF EXPANDER 1 13 Accessories Check List 1 13 CF Expander Installation 1 13 1 5 3 40GB HDD 1 19 Accessories Check List 1 19 40 GB HDD Installation 1 1...

Страница 29: ...pansion Board on the Controller CN13 3 20 NVRAM on the BCU IC20 3 21 3 4 11 REQUIRED ACTIONS WHEN REPLACING ITEMS 3 22 3 5 PRINTER ENGINE 3 23 3 5 1 TONER SUPPLY UNIT 3 23 Preparation 3 23 M Toner Sup...

Страница 30: ...Screen 5 5 Others 5 6 5 3 PRINTER SP MODE 5 7 5 3 1 SP MODES 5 7 5 3 2 BIT SWITCH PROGRAMMING 5 8 5 4 COPY SP MODE 5 9 5 4 1 SP MODES 5 9 SP1 XXX Feed 5 9 SP2 XXX Drum 5 16 SP3 XXX Process 5 27 SP4 X...

Страница 31: ...er Features 5 92 Printer Facsimile Scanner Settings 5 92 Counter 5 93 Maintenance 5 93 5 10 DIP SWITCHES 5 94 Controller Board 5 94 BCU Board 5 94 6 DETAILED DESCRIPTIONS 6 1 6 1 SCANNING 6 1 6 1 1 OV...

Страница 32: ...bits 6 21 Fax Application Transmission Reception 6 21 SPECIFICATIONS 7 1 1 GENERAL SPECIFICATIONS COPY MODE 7 1 2 GENERAL SPECIFICATIONS SCANNER MODE 7 5 3 SUPPORTED PAPER SIZES 7 6 3 1 PLATEN ARDF OR...

Страница 33: ...ED ORIGINAL MODE 8 11 2 2 JAM DETECTION 8 12 3 SERVICE TABLES 8 13 3 1 DIP SWITCHES 8 13 3 2 TEST POINTS 8 13 3 3 FUSES 8 13 4 DETAILED DESCRIPTIONS 8 14 4 1 MAIN COMPONENTS 8 14 DRIVE LAYOUT 8 15 4 3...

Страница 34: ...YER 2 10 2 2 4 D CHANNEL NETWORK LAYER 2 11 2 2 5 B CHANNEL LINK LAYER 2 11 2 2 6 B CHANNEL NETWORK LAYER 2 12 2 2 7 TRANSPORT LAYER 2 12 2 2 8 SESSION LAYER 2 13 2 2 9 DOCUMENT LAYER 2 14 2 2 10 PRES...

Страница 35: ...5 SG3 BOARD 4 6 4 2 6 SIG4 BOARD 4 7 4 3 VIDEO DATA PATH 4 8 4 3 1 TRANSMISSION 4 8 Memory Transmission and Parallel Memory Transmission 4 9 Immediate Transmission 4 9 JBIG Transmission 4 9 I G3 ISDN...

Страница 36: ...1 CONTROLLER 3 1 3 2 CONTROLLER PSU 3 2 3 3 PRINTER ENGINE 3 2 4 TROUBLE SHOOTING 4 1 4 1 CONTROLLER SELF DIAGNOSTICS ERRORS 4 1 4 2 INTERNAL ERROR 4 2 4 3 SERVICE CALL CONDITIONS 4 2 5 SERVICE TABLE...

Страница 37: ...mory 6 3 Options 6 4 6 1 2 BOARD LAYOUT 6 5 6 1 3 PRINT DATA PROCESSING 6 6 6 1 4 BUILT IN COLOR MANAGEMENT 6 7 6 1 5 POINT TO POINT DIAGRAM 6 7 6 2 PRINTER ENGINE 6 8 SPECIFICATIONS 7 1 1 GENERAL SPE...

Страница 38: ......

Страница 39: ...r and developer are non toxic but if you get either of them in your eyes by accident it may cause temporary eye discomfort Try to remove with eye drops or flush with water as first aid If unsuccessful...

Страница 40: ...or not sealing them apart may lead to chemical reactions and heat build up LASER SAFETY The Center for Devices and Radiological Health CDRH prohibits the repair of laser based optical units in the fi...

Страница 41: ...s Incorporated PCL is a registered trademark of Hewlett Packard Company Ethernet is a registered trademark of Xerox Corporation PowerPC is a registered trademark of International Business Machines Cor...

Страница 42: ......

Страница 43: ...HER G565 TROUBLESHOOTING G060 FOUR BIN MAILBOX G566 SERVICE TABLES G060 SPECIFICATIONS G060 DETAILED DESCRIPTIONS G060 COPIER FEATURE EXPANDER G570 DUPLEX UNIT G571 ARDF G564 ONE TRAY PAPER FEED UNIT...

Страница 44: ......

Страница 45: ...INSTALLATION...

Страница 46: ......

Страница 47: ...sudden temperature changes which include 1 Direct cool air from an air conditioner 2 Direct heat from a heater 6 Avoid installing the machine in areas that might be exposed to corrosive gas 7 Install...

Страница 48: ...y the plug in the outlet 2 Avoid using an outlet extension plug or cord 3 Ground the machine 1 Input voltage level 120 V 60 Hz More than 10 A 2 Permissible voltage fluctuation 10 3 Do not put or place...

Страница 49: ...2 PFU 2 Trays Items 1 3 3 LCT Items 1 2 4 Two tray finisher Item 7 Item 8 Total 128 MB needed or 9 Item 1 2 or 3 5 3 types of punch kit Item 6 Item 4 6 Four bin mailbox Items 4 5 7 Duplex unit 8 3 typ...

Страница 50: ...E1394 Board Needs the memory DIMM Unpack the printer Will the paper feed unit or LCT be installed Place the printer on the paper feed unit or LCT Install the paper feed unit or LCT Install the control...

Страница 51: ...total counter starts from 0 Off Counting method SP5 045 1 Specifies whether the counting method used in meter charge mode is based on developments or prints Important This SP can only be done before...

Страница 52: ...the counters to 0 Important This must be done at installation after all the above settings have been finished The negative counters used in meter charge mode will be reset to zero NOTE 1 The default s...

Страница 53: ...Two tray Finisher Punch Unit Four bin Mailbox DIMM Memory 64 128 256 MB IEEE1394 Board HDD NVRAM Note for Transporting the Machine If it is difficult to slide the machine across the floor after insta...

Страница 54: ...ATION Accessory Check Check the quantity and condition of the accessories in the box against the following list Description Q ty 1 Punch unit 1 2 Sensor arm 1 3 Hopper 1 4 Step screw 1 5 Spring 1 6 Sp...

Страница 55: ...lug its power cord If the two tray finisher is installed disconnect it and pull it away from the machine 1 Unpack the punch unit and remove all tape and shipping retainers 2 Open the front door and re...

Страница 56: ...TION G060 1 10 SM 4 Remove the hopper cover A x 2 5 Install the sensor bracket B stepped x 1 6 Install the spring C 7 Install the 2 mm spacer D 8 Install the punch unit E x 2 stepped x 1 B377I101 WMF...

Страница 57: ...mp them as shown 10 Slide in the hopper B 11 Fasten the two 1 mm spacers C to the rear frame for future adjustment NOTE The spacers are used to adjust the horizontal positioning of the punch holes 12...

Страница 58: ......

Страница 59: ...PREVENTIVE MAINTENANCE...

Страница 60: ......

Страница 61: ...s When the machine s default settings are used an error message is displayed when a maintenance counter reaches the value in the PM table below except for the items in maintenance kit H NOTE To have t...

Страница 62: ...tenance kit D Color C M Y Development Unit R Included in maintenance kit B Fusing Unit R Included in maintenance kit C Oil Supply Unit R Included in maintenance kit G Waste Toner Bottle R Included in...

Страница 63: ...Roller R By pass Separation Roller R One tray Paper Feed Unit 500 sheets x 1 Item 20K 50K 100K 150K 1 000K EM Remarks Relay Roller C Damp cloth Bottom Plate Pad C Damp cloth Two tray Paper Feed Unit 5...

Страница 64: ......

Страница 65: ...REPLACEMENT AND ADJUSTMENT...

Страница 66: ......

Страница 67: ...main switch and unplug the machine before beginning any of the procedures in this section NOTE This manual uses the following symbols See or refer to Screw Connector Clip ring E ring 3 1 SPECIAL TOOL...

Страница 68: ...feed station NOTE The side to side registration for the optional paper feed unit LCT and duplex unit can be adjusted with SP mode or with the user tools Maintenance menu Adjustment Standard Leading ed...

Страница 69: ...tion adjustment is executed under a specified condition to optimize the color prints If a color registration shifts execute Auto Adjust with the user tools Maintenance menu Color registration or SP5 9...

Страница 70: ...adjustment procedure compare the Current Value gradation scale with the Default Value Select the density for each of the 15 adjustable points excluding points 0 and 255 from the Default Value gradatio...

Страница 71: ...per exit cover B 1 hook if the optional mailbox is not installed 4 Open the upper right cover C 5 Upper rear cover D x 4 3 3 2 PAPER EXIT TRAY 1 Paper exit tray A x 2 3 3 3 UPPER RIGHT COVER 1 Right c...

Страница 72: ...Remove the optional finisher from the printer if it is installed 2 Remove the optional duplex inverter unit if it is installed 3 Connector cover A if the optional duplex unit is not installed 4 Left...

Страница 73: ...M 3 7 G060 Replacement and Adjustment 3 3 6 UPPER LEFT COVER AND OPERATION PANEL 1 Open the front cover 2 Open the upper light cover 3 Operation panel A x 2 x 2 2 hooks 4 Upper left cover B x 2 1 hook...

Страница 74: ...ON DECAL LOCATIONS Caution decals are placed as shown below WARNING Be sure to turn off the main switch and disconnect the power plug from the power outlet before beginning any disassembly or adjustme...

Страница 75: ...VERS 4 Right cover 3 3 EXTERIOR COVERS 5 Securing screws for the toner supply unit A x 4 6 Securing screws for the laser optics housing unit B x 2 7 Hold the toner supply unit C up Then lower the unit...

Страница 76: ...e not caught by the brackets If you roughly remove the unit without paying attention to this point the cables will be caught by bracket and the laser diode board may be damaged To ensure that the unit...

Страница 77: ...enta and yellow 3 Print out the following test pattern 17 cross stitch main scan with SP5 997 4 Check these test patterns If the laser beam pitch is not correct vertical black strips seem to appear Cr...

Страница 78: ...using unit 3 1 2 LASER OPTICS HOUSING UNIT 2 Cover A x 4 3 Polygon mirror motor B x 4 and x 1 3 4 4 LASER SYNCHRONIZING DETECTOR BOARDS 1 Laser optics housing unit 3 1 2 LASER OPTICS HOUSING UNIT 2 Sy...

Страница 79: ...C counter clockwise 4 Pull the required development unit D out 5 Install a new development unit 6 Check that the development units are installed in the proper color order black yellow cyan magenta mo...

Страница 80: ...Tray 2 2 Pick up roller A 1 hook 3 Feed roller B x 1 4 Separation roller C x 1 By pass Tray 1 Open the right door 2 By pass tray cover A 1 hook x 1 3 Raise the paper end sensor actuator 4 Pick up rol...

Страница 81: ...A 3 By pass tray cover B x 2 2 hooks 4 There is a square hole C on each side of the tray Insert a screwdriver into each of the holes 5 Paper width detection board D x 1 x 1 3 6 3 VERTICAL TRANSPORT S...

Страница 82: ...over 3 3 EXTERIOR COVERS 2 Upper rear cover 3 3 EXTERIOR COVERS 3 Upper right cover 3 3 EXTERIOR COVERS 4 Right rear cover A x 4 5 Open the right door 6 Lift the vertical transport unit B to remove it...

Страница 83: ...1 4 Relay sensor C x 1 3 6 6 PAPER FEED CLUTCHES 1 Paper Trays 2 Rear cover 3 3 EXTERIOR COVERS 3 Swing out the high voltage supply unit 3 6 2 MOVING THE HIGH VOLTAGE SUPPLY UNIT C B OUT OF THE WAY 4...

Страница 84: ...the latch the opposite direction 5 Upper guide plate B x 4 6 Support plate C x 2 7 Relay gear D 1 hook 8 By pass feed clutch E x 1 3 6 8 TRAY LIFT MOTOR 1 Rear cover 3 3 EXTERIOR COVERS 2 Swing out t...

Страница 85: ...counterclockwise 3 5 PCU AND DEVELOPMENT UNIT 3 Pull out the transfer unit D until the entire unit is visible 4 Grasp the transfer unit grips as shown above Lift the unit to remove it NOTE Grasp the...

Страница 86: ...tion of the mark keeping your eyes at the same height as the mark Rotate the cleaning drive gear A either clockwise or counterclockwise for fine position adjustment 2 Rotate the transfer belt drive ge...

Страница 87: ...1 TRANSFER UNIT 3 Transfer cleaning unit A x 1 3 pins NOTE When reassembling check that the transfer unit lock bracket 3 7 1 TRANSFER UNIT is installed and that the transfer unit release lever is put...

Страница 88: ...gear B 1 hook 1 bearing 4 Cleaning bias roller C 5 Idle gear D 6 Bushings E F 1 spring for each NOTE The front and rear bushings have different springs Front a long thin silvery spring Rear a short t...

Страница 89: ...cing the belt hold the belt at its end 1 Transfer unit 3 7 1 TRANSFER UNIT 2 Transfer cleaning unit 3 7 2 TRANSFER BELT CLEANING UNIT 3 Release lever A x 1 4 B x 1 5 Transfer exit guide C x 1 1 step s...

Страница 90: ...ng the wire down to prevent it from touching the PCUs 8 Wire contact G 9 Transfer entrance guide H x 2 10 Grounding plate I x 1 11 Right bracket J x 1 Reassembly Set the transfer entrance guide in pos...

Страница 91: ...hing NOTE The front and rear roller holder plates are greased Do not touch the grease If the grease has been wiped off apply grease G 501 or Barrierta S552R to the same place 15 Transfer belt roller P...

Страница 92: ...ot number comes to the rear side of the machine NOTE 1 If the transfer charge brushes are dirty clean them with a vacuum cleaner 2 If the drive rollers are dirty clean them with a damp cloth 3 When re...

Страница 93: ...s in the correct position If the spring is out of position and not in contact with the front plate high voltage leak may occur causing a malfunction Drive Gear and Left Drive Roller Normally you do no...

Страница 94: ...f it is installed 3 Fusing unit A After replacing the fusing unit optimize the line speed for fusing unit by adjusting the speed of development motor K with the Maintenance menu in the user tools Menu...

Страница 95: ...om the printer if it is installed 2 Open the duplex inverter unit if it is installed 3 Fusing unit 3 8 1 FUSING UNIT 4 Oil supply Unit A 3 8 3 UPPER COVER 1 Oil supply unit A 2 Knob B x 1 3 Oil unit s...

Страница 96: ...his order the drive gears are not properly engaged causing mechanical noise 2 Lower paper guide plate B Step screw x 1 x 1 NOTE When reassembling insert the hook C into the lower cover groove D Otherw...

Страница 97: ...Adjustment 3 Pressure springs E 4 Belt tension springs F G 5 x 4 H 6 Pressure brackets I NOTE If you have difficulty removing the brackets press down one of the places indicated by the arrows J K G060...

Страница 98: ...he lamp terminals 2 The fusing unit provided as a maintenance kit has the detection board M The unit that comes with the machine does not have this 8 Fuse terminal N x 1 9 Thermistor connector O x 1 1...

Страница 99: ...er positions When adjustment is necessary secure them in the inner positions Do not place the entrance guide at the upper position or a paper jam will occur 3 Gear holder B x 1 4 Gear C x 1 NOTE When...

Страница 100: ...FUSING G060 3 34 SM 8 Pressure roller unit G x 4 9 Pressure roller stoppers H I x 1 each 10 C rings J K 11 Bearings L M 12 Pressure roller N G060R805 WMF G060R806 WMF H I J K L M N G...

Страница 101: ...G SM 3 35 G060 Replacement and Adjustment 3 8 6 PAPER EXIT 1 Paper exit cover 3 3 EXTERIOR COVERS 2 Exit upper limit sensor cover A x 2 3 Exit upper limit sensor B 4 Paper exit sensor C G060R601 WMF A...

Страница 102: ...B 4 Connector C 5 Swing out the controller box D x 4 NOTE When the controller box is swung out free run tests can still be done However because the LD cables are disconnected no output appears 3 9 2...

Страница 103: ...x 3 5 Inner bracket E x 2 6 Connector cover F x 1 7 BCU G x 8 x 23 NOTE After replacing the BCU or controller remove the NVRAM on the old board and install it on the new board The total counter inform...

Страница 104: ...D LAYOUT 1 Enter SP mode and print out the SMC reports with SP5 990 if possible 2 Turn off the main switch and unplug the power cord 3 Replace the NVRAM on the controller and reassemble the machine 4...

Страница 105: ...BOARD C B 1 Rear cover 3 3 EXTERIOR COVERS 2 High voltage supply board A x 6 x 16 3 9 6 PSU 1 Left cover 3 3 EXTERIOR COVERS 2 PSU A x 5 x 12 NOTE Check that the interlock switches on the PSU work no...

Страница 106: ...and M drum gears with the flywheels A C and color drum motor flywheel D x 1 for each NOTE Do not separate the flywheels from the gears The flywheels are secured with nuts and screws The nuts will drop...

Страница 107: ...controller box 3 9 1 MOVING THE CONTROLLER BOX OUT OF THE WAY 3 K C and M drum gears with the flywheels 3 10 1 REGISTRATION CLUTCH 4 Y drum gear x 1 3 10 1 REGISTRATION CLUTCH 5 Lower gear guide 3 10...

Страница 108: ...the bottom half of the illustration or problems will occur If the cables are routed as shown in Case 1 the black and yellow development clutch cables are connected the other way around causing an abno...

Страница 109: ...ver 3 3 EXTERIOR COVERS 2 Upper gear guide A x 4 3 Lower gear guide B x 5 4 Development clutches 3 7 2 DEVELOPMENT CLUTCHES 5 Three gears C E 6 Timing belt F 7 Four gear drive holders G J x 1 for each...

Страница 110: ...3 1 spring 1 belt 3 10 4 DRUM DRIVE MOTOR CMY AND DRUM DRIVE MOTOR K 1 Rear cover 3 3 EXTERIOR COVERS 2 Development clutch securing plate 3 10 3 DEVELOPMENT DRIVE MOTOR CMY 3 Drum drive motor CMY A x...

Страница 111: ...R COVERS 2 Upper rear cover 3 3 EXTERIOR COVERS 3 Fusing fan duct A x 1 x 1 4 Upper duct B x 2 NOTE If you have difficulty removing the duct remove the right duct C 5 Development clutch securing plate...

Страница 112: ......

Страница 113: ...TROUBLESHOOTING...

Страница 114: ......

Страница 115: ...f SP2 223 001 auto initialization at unit replacement is enabled 1 Successfully completed Developer initialization is successfully completed 2 Forced termination Developer initialization was forcibly...

Страница 116: ...ner supply tube is bent caught or damaged 1 Shielding tape is not removed 1 Remove the shielding tape to supply developer to the unit 2 Development unit is not firmly installed causing poor connection...

Страница 117: ...ne If an image problem such as low image density is observed check the following points Transfer belt Belt guide plate ID sensor 4 Sampling data error Not enough data can be sampled 5 Gamma error Gamm...

Страница 118: ...te 1 08 Sampling time out Data sampling cannot be done within the allocated time 09 Sampling start error The start mark cannot be detected within the allocated time 10 Pattern length mismatch The patt...

Страница 119: ...nit 02 03 04 05 06 10 11 12 7 Clean the development unit and adjust the toner density The transfer belt is covered with toner 3 Development does not work properly All error codes Check all units and h...

Страница 120: ...execution on the screen The green LED on the BICU keeps blinking faintly this is normal even under one of the following conditions 1 Poor connection between the toner cartridge detection board and th...

Страница 121: ...P5 990 004 in SP mode can check the latest 10 SC codes detected and total counters when the SC code is detected NOTE 1 If the problem concerns electrical circuit boards first disconnect then reconnect...

Страница 122: ...ers 630 Account control 640 CSS 650 Network 670 Internal data processing 6XX Communication 680 Unique for a specific model 700 Original handling 710 730 Mail box 740 Finisher 750 Stapler 1 760 Stapler...

Страница 123: ...main switch off and on 2 Check the cables 3 Replace the polygon motor SC220 Synch detection signal error 1 220 001 Y 220 002 M 220 003 C 220 004 K0 220 005 K1 The front for K Y or rear for C M laser s...

Страница 124: ...ion of front C M or rear K Y synchronizing detector board the beam does not target the photo detector Defective front C M or rear K Y synchronizing detector board Defective LD unit After doing any of...

Страница 125: ...BCU and LD units Defective BCU Defective LD unit 1 Turn the main switch off and on 2 Check the cables between the LD units and the BCU 3 Replace the LD unit 4 Replace the BCU SC 231 FGATE timeout 231...

Страница 126: ...problem when switching the actuator Brown fuse FU81 on the Power supply unit 1 Turn the main switch off and on 2 Check the sensor actuator position of the LD positioning motor 3 Replace the LD positi...

Страница 127: ...CU or clean the development unit that causes toner to drop on the transfer belt SC 370 TD sensor K Adjustment error SC 371 TD sensor Y Adjustment error SC 372 TD sensor C Adjustment error SC 373 TD se...

Страница 128: ...or disconnected Dirty drum cleaning incomplete 1 Turn the main switch off and on 2 Clean the ID sensor and adjacent parts 3 Check the drum cleaning condition 4 Check the ID sensor connector 5 Replace...

Страница 129: ...y board if no voltage is supplied 4 If the result is OK at step 2 check if the high voltage supply cable or development unit is grounded Replace the high voltage supply cable if it damages Replace the...

Страница 130: ...the thermistor 1 which is at the left fusing unit side of the laser optics unit is higher than 70 C for 10 seconds consecutively the BCU determines that the circuit is shorted and displays this SC co...

Страница 131: ...tch off and on 2 Reset the transfer belt unit 3 Clean or replace the transfer belt H P sensor and or transfer belt set sensor 4 Replace the transfer belt contact motor 5 Check the contact and release...

Страница 132: ...detected within 10 seconds the machine asks the user to reset the tray If this condition occurs three consecutive times the SC is generated Defective paper lift sensor Defective tray lift motor Defect...

Страница 133: ...n a specific number of pulses after the tray motor and stack transport clutch turn on to transport the paper stack If the end fence home position sensor stays ON for a specific number of pulses after...

Страница 134: ...he paper feed unit Defective tray lift motor or connector disconnection Defective lift sensor or connector disconnection For the LCT Defective stack transport clutch or connector disconnection Defecti...

Страница 135: ...disconnection Defective BCU 1 Turn the main switch off and on 2 Check the connector and or replace the fusing fan motor 3 Replace the BCU SC 541 Heating roller thermistor error The temperature measure...

Страница 136: ...ion of the thermistor Loose connection between the fusing unit and main frame 1 Check if the fusing unit is properly set and connected to the main frame 2 Check if the heating roller thermistor connec...

Страница 137: ...onds Pressure roller thermistor out of position 1 Replace the fusing unit A SC 556 Pressure roller fusing lamp temperature fluctuation The pressure roller temperature changes by 20 C or more in one se...

Страница 138: ...BCU problems PSU problems in the machine Duplex control board problem 1 Turn the main switch off and on 2 Check if the cable of the duplex inverter unit is properly connected 3 Replace the PSU if no p...

Страница 139: ...e BCU does not receive a memory address command from the controller 60 seconds after paper is in the position for registration Loose connection Defective controller Defective BCU 1 Turn the main switc...

Страница 140: ...s moving up The upper stack height sensor 1 is deactivated consecutively not detecting paper for 15 seconds after the shift tray starts moving down When the upper tray moves from lower paper exit to t...

Страница 141: ...connection Defective exit guide plate open sensor Defective exit guide plate motor 1 Turn the main switch off and on 2 Check if the connectors of the sensor and motor are properly connected 3 Replace...

Страница 142: ...t 2 sensor 4 Replace the tray 2 shift motor SC 818 Watch dog error While the system program is running other processes do not operate at all Defective controller Software error 1 Turn the main switch...

Страница 143: ...here are 47 types of error code 0001 to 4005 depending on the cause of the error The CPU detects an error and displays the specific error code with the program address where the error occurs System fi...

Страница 144: ...IC on the controller cannot be properly recognized 6105 PHY IC loop back error An error occurred during the loop back test for the PHY IC on the controller Defective controller 1 Turn the main switch...

Страница 145: ...f diagnosis error optional RAM XXXX Detailed error code 0302 Composition error Slot 0 The result of checking the composition data of the RAM in Slot 0 CN5 on the controller is incorrect 0401 Verificat...

Страница 146: ...f and on 2 Replace the standard ROM DIMM CTL SC 837 1602 Self diagnosis error Font ROM option The data in the font ROM optional ROM DIMM is damaged Defective optional ROM DIMM 1 Turn the main switch o...

Страница 147: ...4 Replace the controller CTL SC 990 Software performance error The software makes an unexpected operation Defective software Defective controller Software error 1 Turn the main switch off and on 2 Re...

Страница 148: ...a and information needs to be sent back to your product specialist Symptom Possible Causes Action taken Summary sheet SP mode 1 Service Print Summary SMC All SP5 990 002 Logging SP5 990 004 Printer dr...

Страница 149: ...eared image for 4C thin lines or white lines in solid image areas 4C thin lines become smeared in the paper feed direction or white lines appear in solid image areas Spurs are located just before the...

Страница 150: ...this condition the supplied toner cannot be properly charged causing toner to flow out from the development unit Fireflies Fireflies may appear with originals that have a high image area ratio after...

Страница 151: ...n outputs if the transfer current is increased too much Therefore after adjusting the transfer current it is necessary to check the results by making a solid or halftone image in duplex mode Image den...

Страница 152: ...rs Based on the average daily printing volume of 500 prints self check would be performed first thing every morning These settings are suitable for machines which are used during the day and then kept...

Страница 153: ...to the color line already transferred to the paper The registration roller speed adjusted by color development motor speed and fusing belt roller speed adjusted by black development motor speed are a...

Страница 154: ...Page 4 42 43 Sub scan Page 40 41 Transfer Unit Page 4 46 2 Color shifts only at the leading edge area sometimes causing shock jitter magenta or cyan lines Registration roller speed is not appropriate...

Страница 155: ...ailed SP mode settings Mode SP5 997 Test Pattern Setting Tray selection Pattern Color mode Resolution Paper size By pass Normal color 600 dpi 2 05 Full Color 600x600 Normal color 1200 dpi 2 05 Full Co...

Страница 156: ...oller is too fast magenta jitter may appear at 67 mm and or cyan jitter at 165 mm from the trailing edge This is caused by the mechanical shock when the trailing edge of the paper passes the registrat...

Страница 157: ...d value from m to dots with the following formula Then add or subtract the calculated dot value in the SP mode Correction dots Measured value m 21 2 or 42 4 600 dpi mode 1 dot 42 4 m 1200 dpi mode 1 d...

Страница 158: ...Measured value mm 287 x 10000 If the color line is enlarged in relation to black add the correction value to the current setting If the color line is reduced in relation to black subtract the correcti...

Страница 159: ...rent setting If color YMC has shifted to the right in relation to black subtract the above value from the current setting Examples If the magenta line has shifted to the left by 40 m add 4 to the curr...

Страница 160: ...004 005 and SP1 005 003 depending on the mode selected SP1 004 004 Normal paper Color mode 1200 dpi 62 5 mm s SP1 004 005 Normal Paper Color mode 600 dpi 125 mm s SP1 005 003 Thick Paper 62 5 mm s Pat...

Страница 161: ...is larger than the black grid Yellow becomes larger from left to right in Fig 1 but cyan and magenta become larger from right to left This is because the laser writing direction for B Y is different f...

Страница 162: ...rinted in step 3 Sometimes a magnification scope must be used to measure the amount of color shift between colors 5 If the result is not within the target go to the next step Fusing Registration Rolle...

Страница 163: ...grid pattern for each of the following modes using A3 11 x17 paper 1 Normal 600 dpi 2 Normal 1200 dpi 3 If the color has shifted within 100 mm from the leading edge follow the troubleshooting procedur...

Страница 164: ...12 using A3 11 x17 paper SP5 997 Test Pattern Setting Mode Tray selection Pattern Single Color Color Mode Resolution Normal color 600 dpi 2 12 6 Black Single Color 600x600 3 Depending on the paper us...

Страница 165: ...y1 202 A2 Tray2 202 B4 Shorted SC501 502 Open Paper Jam is detected whenever a print is made Relay sensor 202 A8 Shorted Paper Jam is detected even if there is no paper Open Paper Jam is detected when...

Страница 166: ...0A 125V 5 A 250V No response No DC power is supplied to the electrical components FU81 3 15 A 250 V 3 15A 250V Only 12V DC power is not supplied SC260 or SC261 may occur This fuse is directly soldered...

Страница 167: ...SERVICE TABLES...

Страница 168: ......

Страница 169: ...d Escape key together until the above message in the illustration appears on the display NOTE If you switch the machine off any jobs stored on the hard disk using the sample print and locked print fea...

Страница 170: ...etting appearing on the display is the current setting Select the required setting using the Up Down arrow keys then press the Enter key The previous value remains if the Enter key is not pressed Exit...

Страница 171: ...ted The following are the major abbreviations used for the SP modes for which the full description is over 14 characters Paper Type N Normal paper TH Thick paper Color Mode Color K Black in B W mode Y...

Страница 172: ...on the screen when the CF expander unit is installed P in the right hand side of the mode number column means that this SP mode relates to the Printer Controller If P is not in the column this SP mode...

Страница 173: ...radation 2 Color Pattern Prints the test page to check the color balance before and after the gamma adjustment Gamma Adj 1 Black Cyan Magenta Yellow 1 Adjusts the printer gamma for the mode selected i...

Страница 174: ...details and Bit Switch 3 bit 0 See PUB C 045 for details 1 Enter the SP mode select Service Menu then press Enter twice 2 Select 1 2 3 or 4 for the desired bit switch then press Enter V W Move to the...

Страница 175: ...0 0 1 mm step Paper Buckle Paper Buckle Paper Tray or By pass Paper Type Process Speed Paper Type N Normal TH Thick 1 P 62 5 2 P 125 3 P 185 4 B N 62 5 5 B N 125 6 B N 185 7 B TH 003 8 B OHP Adjusts...

Страница 176: ...s the maximum toner amount for image development 100 to 400 260 1 step 106 2 Toner Limit Text CTL 100 to 400 190 1 step 5 3 2 BIT SWITCH PROGRAMMING NOTE Currently the bit switches are not being used...

Страница 177: ...tion After the main switch has been turned on the machine enters the print ready condition when the heating roller temperature reaches the temperature specified in this SP mode When the machine is in...

Страница 178: ...n when changing the process speed Fusing temperature must be decreased when the machine changes to a process speed that is slower than the current process speed for example when the speed changes from...

Страница 179: ...during the last job 0 to 180 1 1 minute step DFU Machine Temp Machine Temperature Correction Th Threshold Heating or Pressure roller Corrects the fusing temperature depending on the temperature inside...

Страница 180: ...o shift the machine into the stand by mode when not receiving a print start command after receiving a print preparation command 0 to 180 60 10 seconds step 0 The machine does not shift to the stand by...

Страница 181: ...for black 0 to 255 97 1 step DFU 12 AC K 62 5 Displays the AC component of the charge roller bias adjusted during machine initialization or process control self check Sets AC bias in the various print...

Страница 182: ...023 640 1 step DFU 13 P0 K K 62 5 0 to 1023 672 1 step DFU 14 P0 K K 125 0 to 1023 672 1 step DFU 15 P0 K K 185 0 to 1023 601 1 step DFU 25 P1 K K 62 5 0 to 1023 672 1 step DFU 26 P1 K K 125 0 to 1023...

Страница 183: ...s Development Bias Color Process Speed 1 K 62 5 2 K 125 3 K 185 4 Y 62 5 5 Y 125 6 M 62 5 7 M 125 8 C 62 5 201 9 C 125 Adjusts the development bias Development bias is automatically adjusted during pr...

Страница 184: ...achine counts the number of pixels and supplies a fixed amount of toner if the accumulated number of pixels becomes greater than the specified level 0 to 100 9 1 step DFU 11 LowCoverage Y 0 to 100 9 1...

Страница 185: ...END ON OFF Enables or disables toner near end and end detection if disabled the toner supply clutch on time is still counted 0 or 1 1 Alphanumeric DFU 0 Disabled 1 Enabled NOTE The main switch must b...

Страница 186: ...cess control self check To always use this value for some reason select proportional control supply mode with SP2 208 1 to 4 5 Vref K 6 Vref Y 7 Vref M 224 8 Vref C 0 to 50 28 0 1 V step Transfer Cur...

Страница 187: ...TH D62 5 0 to 50 5 1 A step 41 FC C TH D62 5 0 to 50 5 1 A step 42 K SP S62 5 0 to 50 9 1 A step 43 K SP S125 0 to 50 18 1 A step 44 K SP S185 0 to 50 27 1 A step 45 FC K SP S62 5 0 to 50 8 1 A step...

Страница 188: ...Adjusts the paper attraction roller current for color printing If paper misfeeds occur at the transfer unit in color mode check and or adjust the paper attraction roller current NOTE The magenta deve...

Страница 189: ...p DFU Main scan Reg Main scan Registration Color Displays the result of the latest line position adjustment Changing this affects the main scan registration however this will be automatically correcte...

Страница 190: ...eplacing the laser optics housing unit When replacing the unit the data printed on the label attached to the new unit must be input with this SP mode NOTE When fine adjustment is required the adjustme...

Страница 191: ...100 0 1 step Vcnt Current Vcnt Current Value Display Color 1 K 2 Y 3 M 007 4 C Displays the current Vcnt value 0 to 240 0 1 step Humidity 008 1 Humidity Displays the humidity measured by the humidity...

Страница 192: ...5 to 255 1 step Normal Range 50 to 50 Vref Display Current Vref Display Color 1 K 2 Y 3 M 123 4 C Displays the current Vref value 0 0 to 5 0 0 1V step Process Contr Process Control 1 ON OFF Enables or...

Страница 193: ...er in the pointer table that was selected during the latest process control self check 1 to 30 1 step M A Target M A Target Color Adjusts the M A Mass per Area mg cm 2 value used during the process co...

Страница 194: ...e print job is completed the counter is reset even if the interrupt self check did not occur When K prints are made the number of prints is calculated with the K coefficient in SP3 906 5 3 Non use Tim...

Страница 195: ...Just after the main switch is turned on if the temperature measured by both the thermistor located at the right side on the laser optics housing unit and the temperature humidity sensor is greater th...

Страница 196: ...ttraction force to increase or toner to coagulate This sometimes causes firefly spots or dirty background when a large amount of toner is supplied NOTE When enabling this SP mode the following SP mode...

Страница 197: ...ess Control Self check Result 975 1 P Ctrl Result Displays the result of the latest process control self check 0 to 9999 1 step All colors are displayed The results are displayed in the order K Y C M...

Страница 198: ...ility will be displayed in the user program mode 0 or 1 1 0 Enable 1 Disable Energy Saver 3 Energy Saver 1 P After the end of a job the machine enters Energy Saver mode level 1 when this timer runs ou...

Страница 199: ...y Therefore paper should be loaded in the 1st tray but paper is not fed The main switch has to be turned off and on after using the free run mode for a test 803 Input Check See section 5 3 2 804 Outpu...

Страница 200: ...Play Plug Play Name Selection 907 1 Plug Play P Specifies the manufacturer and model name 0 to 7 0 1 step FA Meter Charge Meter Charge Mode 930 1 ON OFF Enables or disables the Meter Charge mode When...

Страница 201: ...Stack 961 1 Finisher Stack P Enables or disables maximum stack mode for the lower shift tray only in staple mode If this is enabled the upper tray can be used for stacking 500 sheets but it stays at t...

Страница 202: ...elf checks except after toner end recovery and developer initialization b new PCU detected and c the temperature has changed by 5 C since the last adjustment 2 As for setting 1 except it is not done d...

Страница 203: ...replacement it counts up 3 Also includes adjustments done at the factory 9 Error Counter Displays how many times errors have been detected during the line position adjustment The way that the auto lin...

Страница 204: ...number specified in this SP mode regardless of the temperature change 0 to 350 200 50 prints step 0 Disable 993 24 Mscan Lgth Det Performs the main scan length detection when the polygon motor has ope...

Страница 205: ...22 Grey scale Horizontal 23 Solid 3 Single Color Selects the color for making a test pattern 0 to 6 6 1 step Alphanumeric 0 Red 1 Green 2 Blue 3 Yellow 4 Magenta 5 Cyan 6 Black 4 Color Mode Selects t...

Страница 206: ...ent Holes move toward the paper center Decrement Holes move toward the paper edge 7 5 to 7 5 0 0 5 mm step 111 Staple Staple Position 1 Staple Adjusts the stapling position Increment Staple position m...

Страница 207: ...tal P These SP modes are print counters for the meter charge mode Other Counter 1 Duplex 2 A3 DLT Over420 007 3 Staple P Displays counter values 0 to 9999999 0 1 sheet step Size Counter Paper Size Cou...

Страница 208: ...Internal ON On check OFF Off Check 3 Tray 1 ON 4 Tray 2 ON 5 Tray 3 LCT ON 6 Tray 4 ON 8 Regist ON 9 E Tray ON 10 I Tray ON 11 D ON 12 D Exit 1 ON 13 D Exit 2 ON 14 D Exit 3 ON 15 D Feed ON 20 MB Upp...

Страница 209: ...eets or Rotations Unit Color Dev Development Unit PF Paper Feed Rollers Oil Supply Oil Supply Unit Fusing Fusing Unit Transfer Transfer Unit 1 S PCU K 2 S PCU Y 3 S PCU M 4 S PCU C 5 S Dev K 6 S Dev Y...

Страница 210: ...30 S Toner Y 31 S Toner M 32 S Toner C Displays the number of sheets printed until the waste toner bottle becomes full or toner runs out 0 to 9999999 1 sheet step 33 TonerSupply K 34 TonerSupply Y 35...

Страница 211: ...K 12 Toner C 13 Toner M 833 14 Toner Y Displays the total number of toner cartridges replaced 0 to 65535 1 cartridge step Asset Info 1 File Name 2 of Lines 901 3 Location P Records the location where...

Страница 212: ...s 21 S Waste Toner 22 S Toner K 23 S Toner Y 24 S Toner M 906 25 S Toner C Displays the number of sheets printed with the previous maintenance unit or toner cartridge Check Sum 1 Engine Main 907 2 Eng...

Страница 213: ...ervice Tables 7 Mode No Class 1 2 and 3 Function Setting Firmware Ver 1 Controller 2 Engine 5 ADF 7 Finisher 9 PFU 11 Mail Box 13 Duplex 14 MUSIC 18 NIB 200 Factory 204 Printer 209 Test 911 210 MIB P...

Страница 214: ...SP7 101 204 209 401 502 504 506 and 507 4 IMH P No SP modes are cleared But all files stored in the HDD are cleared 5 MCS P No SP modes are cleared 8 PRT P The following service settings Bit switches...

Страница 215: ...e Table 1 1 Activated Actuator inside sensor 4 Paper Size Switch 1 5 Paper Size Switch 2 6 Paper Size Switch 3 2 7 Paper Size Switch 4 See Table 2 1 Pushed By pass Table 0 Paper End Sensor Paper end P...

Страница 216: ...Motor Locked normal speed Low speed or not working 6 8 7 Dev Unit PCU 0 Development Unit K Not set Set 1 Development Unit C Not set Set 2 Development Unit M Not set Set 3 Development Unit Y Not set S...

Страница 217: ...4 11 x 17 SEF 11 x 17 SEF 0 1 0 0 A3 SEF A3 SEF 1 0 1 0 81 2 x 14 SEF 1 B4 SEF 1 1 1 0 1 81 2 x 11 SEF 2 A4 SEF 2 0 1 1 0 11 x 81 2 LEF 3 11 x 81 2 LEF 3 1 0 1 1 A4 LEF A4 LEF 0 1 0 1 B5 LEF B5 LEF 0...

Страница 218: ...lenoid 24 Oil Supply SOL Oil Supply Unit Solenoid 29 K Dev CL Development Unit Clutch K 30 C Dev CL Development Unit Clutch C 31 M Dev CL Development Unit Clutch M 32 Y Dev CL Development Unit Clutch...

Страница 219: ...ge AC Bias for Black 62 5 82 CH AC YMC 185 Charge AC Bias for Color 185 83 CH AC K 185 Charge AC Bias for Black 185 84 Dev AC YMC 62 5 Development AC Bias for Color 62 5 85 Dev AC K 62 5 Development A...

Страница 220: ...8 DI M1 370CCW Duplex Inverter Motor 1 370 Counterclockwise 169 DI M1 370CW Duplex Inverter Motor 1 370 Clockwise 170 DI M1 450CW Duplex Inverter Motor 1 450 Clockwise 171 DI M2 62 5CCW Duplex Inverte...

Страница 221: ...Mode 62 5 213 LD FC K 125 LD Power for Black in Color Mode 125 214 LD FC Y 62 5 LD Power for Yellow in Color Mode 62 5 215 LD FC Y 125 LD Power for Yellow in Color Mode 125 216 LD FC M 62 5 LD Power f...

Страница 222: ...aper size SP5 997 007 SP5 997 006 4RAY Y PASS Test Pattern Selection SP5 997 002 0 None 1 1 dot sub scan line 2 2 dot sub scan line 3 1 dot main scan line 4 2 dot main scan line 5 1 dot grid pattern f...

Страница 223: ...ard is for the operating system and the other is for the printer application Always upgrade the operating system first then the printer application 5 4 2 ERROR RECOVERY Engine Firmware Controller NIB...

Страница 224: ...r com pleting update Turn Main SW off Rem ove the IC card Attach the cover Displays Network Support Displays Updated 1 2 task done then Power off on Turn Main SW off Replace IC card with another one T...

Страница 225: ...ASIC Check Standard RAM Conection Check Optional RAM Connection Check Clock Generator Check Standard NVRAM Check Font Header Check Optional NVRAM Check Real Time Clock Check Network Check Engine I F C...

Страница 226: ...the parallel interface 2 Turn on the machine while pressing the On Line key and Enter key together 3 The machine automatically starts the self diagnostics and prints the diagnostic report after comple...

Страница 227: ...required Locked Print optional HDD required Paper Input By pass Size Tray Paper Size Paper Type Tray Locking Tray Priority List Test Print Maintenance Color Regist Im age Density Registration HDD Form...

Страница 228: ...up the machine from the IC card To do this DIP SW 1 on the controller board needs to be ON BCU Board DIP SW No OFF ON 1 to 3 Factory Use Only Keep these switches OFF 4 Fusing clutch is not installed...

Страница 229: ...DETAILED DESCRIPTIONS...

Страница 230: ......

Страница 231: ...PCU one for each color 3 Development Unit 4 Laser Optics Housing Unit 5 Polygon Mirror Motor 6 Toner Cartridge 7 By pass Feed Table 8 Tray 2 9 Tray 1 10 Waste Toner Bottle 11 Duplex Feed Unit 12 Tran...

Страница 232: ...isher requires the duplex unit and either the one tray paper feed unit two tray paper feed unit or LCT It also requires the HDD or additional memory DIMM total 128MB or more The duplex unit has two ex...

Страница 233: ...ism and the waste toner collection coils from the PCUs 3 Drum drive motor K This drives the PCU for black the collection coil in the waste toner bottle and the transfer unit 4 Drum drive motor CMY Thi...

Страница 234: ...the BCU through a PCI bus Clutches Sensors Paper Tray Unit LCT Duplex Unit Memory Chip Toner Cartridge Operation Panel Thermistors 4 bin Mailbox Finisher BCU Controller HDD Memory DIMMs IEEE1394 Inte...

Страница 235: ...interface Operation panel interface Network interface Interfacing and control of the optional IEEE1394 HDD and DRAM DIMM 3 LD Drive Board This is the laser diode drive circuit board 4 IEEE1394 Interfa...

Страница 236: ...onsists of a drum charge roller cleaning brush and blade From the left the PCU stations are black yellow cyan and magenta A transfer belt feeds paper past the PCUs and the toner image on each drum is...

Страница 237: ...ny toner remaining on the drum surface after image transfer to the paper 6 Quenching for OPC drum Quenching is done by illuminating the whole area of the drum with the laser at the end of every job 7...

Страница 238: ...ng depending on the ID sensor output and a reference table in memory VD Drum potential without exposure to adjust this the machine adjusts the charge roller voltage VB Development bias VL Drum potenti...

Страница 239: ...ounters are reset to 0 4 Interval Interrupt default not done This interrupts printing and then starts automatically when the machine makes a certain number A of continuous color prints in the same job...

Страница 240: ...he ID sensor until its output known as VSG is as follows VSG 4 0 0 5 Volts This calibration compensates for the transfer belt s condition and the ID sensor condition such as dirt on the surface of the...

Страница 241: ...r This data goes to memory Step 4 Toner Amount Calculation The amount of toner on the transfer belt M A mass per unit area mg cm2 is calculated for each of the 10 grades of the sensor pattern from the...

Страница 242: ...le changes to VD VB and VL as a result of process control This depends on the process control type as follows Forced No limit Initial After Developer Initialization 80 volts Interval Job End Non use T...

Страница 243: ...oner on the transfer belt and the laser power for each of the 10 grades The machine now selects the laser power to get the target M A After that the machine cleans the transfer belt by applying a posi...

Страница 244: ...ch toner supply clutch is stored in the memory chip for the relevant toner cartridge The amount of toner supplied also depends on the process line speed for the current job The machine supplies the ca...

Страница 245: ...100 coverage since near end was detected However if fewer pages have been made since near end than the number guaranteed with SP 2 212 11 default 10 pages printing will continue NOTE If one of the fo...

Страница 246: ...is corrected for the current humidity every print job VCNT is also corrected for the total number of prints to prevent the developer Q M from varying If the humidity correction is giving poor results...

Страница 247: ...one polygon mirror motor to produce a latent image on four OPC drums one drum for each color toner There are two hexagonal mirrors Each mirror reflects beams from two LD units The LD unit for black h...

Страница 248: ...without this component the line bends out towards the middle of the main scan The central bend of the WTL is adjusted in the factory The speed of the polygon mirror depends on the selected mode see be...

Страница 249: ...two B at the left are used for yellow and black Main Scan Start Detection For magenta and cyan the LSD at the rear detects the start of the main scan For yellow and black the LSD at the front detects...

Страница 250: ...between 600 and 1 200 dpi for black and white by rotating the LD unit A except for OHPs and thick paper Both LD unit positions are fixed distances from the LD home position sensor B When the number of...

Страница 251: ...on during servicing This relay turns off when the front cover upper left cover or right cover is opened and cuts the power 5V supplied to the LD board for each color through the BCU Two safety switch...

Страница 252: ...The machine generates eight sets of these lines for each color on both sides front and rear of the transfer belt and averages the results from measuring these sets 1 Sub scan line position for YCM bas...

Страница 253: ...image position adjustment is executed with SP5 993 2 or a UP mode After measuring the patterns the machine cleans the transfer belt by applying a positive dc charge to the cleaning roller and turns t...

Страница 254: ...SM Main Scan Skew Adjustment The 3rd mirror positioning motors A for magenta cyan and yellow each adjust the angle of the 3rd mirror B based on the 3rd mirror position for black This corrects main sc...

Страница 255: ...nt PCUs one for each color Each PCU consists of an OPC drum non contact charge roller cleaning brush and cleaning blade The diameter of the drum is 30 mm circumference about 94 25 mm The photoconducto...

Страница 256: ...The drum drive motor K A drives the PCU for black It also drives the transfer unit The drum drive motor CMY B drives the PCUs for magenta cyan and yellow Using one motor to drive these three drums red...

Страница 257: ...is the value stored in SP2 001 1 to 9 do not adjust in the field unless advised to do so The diameter of the roller is 11 14 mm circumference about 35 mm The gap between drum and charge roller is abou...

Страница 258: ...DRUM CLEANING The cleaning brush A spreads out the waste toner remaining on the drum The cleaning blade B then scrapes it off The toner collection auger C transports the toner towards the waste toner...

Страница 259: ...this waste toner towards the waste toner bottle M E C F Y G K H The coils are driven by the development drive motor CMY The toner I from the transfer unit drops directly into the waste toner bottle J...

Страница 260: ...en it is almost full When the bottle contains a certain amount of waste toner the sensor is deactivated The machine detects that the waste toner bottle is almost full and displays Waste Toner is Almos...

Страница 261: ...ecks each switch result 1 in the table Then the machine drives the PCUs and development units for 5 seconds and checks each switch again result 2 in the table The condition detected by the machine dep...

Страница 262: ...ugers and attracted onto the surface of the roller The photoconductor gap between PCU and development roller is determined by the drum positioning plate and the rear shaft and is not adjustable in the...

Страница 263: ...a clutch This motor also drives the fusing unit and paper exit rollers The gear trains are indicated in the diagram by dotted lines The development drive motor CMY B drives the development unit for ma...

Страница 264: ...3 DEVELOPER AGITATION Two mixing augers A and B circulate the developer forward and backward to agitate the developer This happens during the process control self check during toner supply and during...

Страница 265: ...es toner transfer to the drum The machine automatically controls the dc bias if automatic process control is enabled i e if SP3 125 1 is set to 0 However if process control is switched off i e if SP3...

Страница 266: ...and four valves E control the air flow The air pump turns on to supply air to the toner cartridge for one second at the following times During normal operation when the on time for a toner supply clu...

Страница 267: ...tube E toward the development unit The toner supply clutch drives the rotor which draws the toner in from the cartridge and passes it to the development unit Each time the clutch comes on to supply t...

Страница 268: ...toner can enter the development unit from the toner attraction pump When the development is removed the shutter spring E and F pulls and closes the shutter 6 5 7 TONER CARTRIDGE DETECTION A memory ch...

Страница 269: ...ss feed table 9 Separation roller By pass feed 10 Transport roller 11 Vertical transport roller 12 Feed roller tray 2 13 Separation roller tray 2 14 Pick up roller tray 2 15 Paper tray 2 16 Paper tray...

Страница 270: ...ns are indicated by dotted lines in the above diagram When the paper tray is inside the machine the pick up roller D is always in contact with the top sheet of the paper stack When the paper feed clut...

Страница 271: ...When the machine detects that a tray has been placed in the machine the tray lift motor D rotates and the coupling gear E on the tray lift motor engages the pin F on the lift arm shaft G Then the tra...

Страница 272: ...17 SEF 0 1 0 0 A3 SEF A3 SEF 1 0 1 0 81 2 x 14 SEF 1 B4 SEF 1 1 1 0 1 81 2 x 11 SEF 2 A4 SEF 2 0 1 1 0 11 x 81 2 LEF 3 11 x 81 2 LEF 3 1 0 1 1 A4 LEF A4 LEF 0 1 0 1 B5 LEF B5 LEF 0 0 1 0 A5 LEF A5 LE...

Страница 273: ...drive shaft rotates Remaining paper Paper height sensor 2 B Paper height sensor 1 C Full OFF OFF Nearly full ON OFF Near end ON ON Almost empty OFF ON OFF No actuator 6 6 6 PAPER END DETECTION TRAYS 1...

Страница 274: ...tration roller B using a clutch and a complex train of gears the location of the gear train is indicated by dotted lines in the above diagram The machine makes a paper buckle at the registration rolle...

Страница 275: ...0 1 200 x 600 125 28 Color 1 200 x 1 200 62 5 14 OHP Thick 600 x 600 1 200 x 600 1 200 x 1 200 62 5 10 During a monochrome print job the machine changes the line speed if there is a page with color in...

Страница 276: ...and a complex train of gears the location of the gear train is indicated by dotted lines in the above diagram To feed paper the by pass pick up solenoid not shown in the diagram moves the pick up rol...

Страница 277: ...fer belt feeds the paper past the drums towards the fusing unit A positive charge is applied to the paper under the transfer belt opposite each drum to transfer the toner from the drums onto the paper...

Страница 278: ...SEPARATION G060 6 48 SM 6 7 2 TRANSFER BELT DRIVE The drum drive motor K A drives the transfer belt B and the cleaning unit via some gears The speed of transfer belt drive depends on the process line...

Страница 279: ...ummarized below The transfer brush current for each printing mode color or B W resolution paper type can be adjusted with SP2 301 1 to 56 The by pass tray settings are used when the duplex unit has no...

Страница 280: ...and the ID sensor patterns for automatic line position adjustment The cleaning roller B always contacts the transfer belt C and attracts waste toner from the belt the cleaning roller is electrically c...

Страница 281: ...the transfer belt upwards so that it contacts the other three drums The transfer belt home position C and contact D sensors detect the transfer belt positions as follows B W printing default position...

Страница 282: ...only until a page with color data on it appears The transfer belt then moves against all four drums and stays there until the end of the job even if some K only pages appear If ACS is off and color m...

Страница 283: ...the temperature of the fusing belt quickly The hot roller is made of sponge which flattens slightly also increasing the fusing nip This roller does not contain a fusing lamp The heating and pressure...

Страница 284: ...WMF The development drive motor K drives the pressure roller A hot roller B oil supply roller C oil supply sub roller D and belt cleaning roller E through a gear train The heating roller F is driven...

Страница 285: ...130 C Color 1200 x 600 600 x 600 NA 175 C EU 180 C NA 145 C EU 160 C 1200 x 1200 175 C NA 145 C EU 155 C Black and white 1200 x 600 600 x 600 NA 185 C EU 180 C NA 155 C EU 160 C OHP All 180 C 160 C T...

Страница 286: ...These SPs specify a limit above which printing will not start Overheat Protection If the heating or pressure roller temperature becomes greater than 200 C the CPU cuts off the power to the fusing lamp...

Страница 287: ...e oil supply roller rotates and supplies a bit of oil to the fusing belt The oil supply solenoid A moves the oil supply unit up and down When a print job starts the solenoid repeatedly turns on and of...

Страница 288: ...turned on or the left cover is closed the BCU checks whether a new fusing oil supply unit is installed by checking the fuse condition If the fusing oil supply unit has been replaced the machine detect...

Страница 289: ...nd the looped wire circuit opens When the power is turned on or the left cover is closed the BCU checks whether the looped wire circuit is open or closed If the fusing unit has just been replaced the...

Страница 290: ...C Any cover opened and closed Any operation panel keys pressed Level 2 Energy Saver Mode Level 2 energy saver mode starts after the machine has been idle for a certain time This time is specified by a...

Страница 291: ...fusing the junction gate feeds paper to the standard paper tray or the external paper tray The junction gate solenoid controls the junction gate as follows To feed paper to the standard paper tray Th...

Страница 292: ...62 SM 6 9 2 PAPER OVERFLOW DETECTION A Paper overflow sensor When the paper overflow sensor A is activated the machine detects that the paper stack height has exceeded a certain limit and stops printi...

Страница 293: ...MB SDRAM 4 Flash ROM 2 MB flash ROM programmed for network applications 5 ROM DIMM 3 slots The DIMM installed in the machine includes 8 MB flash ROM programmed for system printer PCL5c PS3 and RPCS a...

Страница 294: ...d Partition Size Function Comment File System 1 500 MB Downloaded fonts forms Remain stored even after cycling power off on Image TMP 9800 MB Collation sample print locked print Commonly used area for...

Страница 295: ...ontroller board is replaced you must reinstall the original NVRAM board on the new controller Failure to do so will cause the total counter to be inaccurate ASIC COMIC CPU Flash ROM DIP S W Network I...

Страница 296: ...iver Controller Host ICM Engine ICM profile Printer Engine CMYK 8 bit CMYK 8 bit K UCR BG RGB CMYK 1 bit RGB G060D562 WMF PCL Driver Decode Scale 8 bit Color Matching Dithering ROP BG UCR Gray Correct...

Страница 297: ...on processes gray with K or CMYK toner depending on the driver settings BG UCR Black Generation Under Color Removal The RGB data is converted to CMYK data with BG UCR During CMYK conversion some CMY d...

Страница 298: ...oner Limit Default 190 for text 260 for photo Adjustable range 100 to 400 Dither Processing and ROP RIP Dither patterns have been prepared for photo and text independently Dithering converts the 8 bit...

Страница 299: ...umber of pages is 2 000 including jobs using locked print and collation Locked Print This feature requires installing an optional HDD Using this feature the print job is stored in the machine but will...

Страница 300: ...ified in the Paper Input menu Menu Paper Input Tray Priority NOTE The by pass feed table is not part of the tray search Tray Lock If Tray Lock is enabled for a tray the controller skips the locked tra...

Страница 301: ...u System Auto Continue NOTE The default setting for this feature is disabled Auto Tray Select When there is no paper tray that matches the paper size and type specified by the driver the machine searc...

Страница 302: ...s selected as the output tray in the System menu and Printer Default is specified as the output tray in the driver the machine automatically sends the output to the lowest tray When that tray fills up...

Страница 303: ...a job has more than this number it will not be stapled For A3 11 x 17 8 x 14 paper 30 sheets For 8 x 11 A4 B5 paper 50 sheets Punching Punching is available only when the punch kit is installed with t...

Страница 304: ...eatures which are supported in most devices Hot swapping cables can be connected and disconnected while the computer and other devices are switched on Peer to peer networking no hub required No termin...

Страница 305: ...6 byte ROM 6 11 4 PIN ASSIGNMENT Pin No Signal Description 1 Cable Power 2 GND 3 Receive strobe 4 Transmit data 5 Receive data 6 Transmit strobe IEEE1394 Board 1394 I F 1394 I F PHY TSB41AB2 Clock Osc...

Страница 306: ...6 TROUBLESHOOTING NOTES If there are problems printing using the IEEE1394 interface check the following Is the computer using Windows 2000 with service pack 1 Has the interface card been replaced rec...

Страница 307: ...DUPLEX UNIT G571...

Страница 308: ......

Страница 309: ...EX INVERTER UNIT 1 1 1 TOP COVER 1 External tray A 2 Open the duplex left cover B 3 Top cover C x 4 1 1 2 DUPLEX CONTROL BOARD 1 Top cover 1 1 1 TOP COVER 2 Duplex unit A x 1 x 1 3 Rear inner cover B...

Страница 310: ...oard bracket A x 2 x 8 4 Duplex inverter motor 1 B x 2 x 1 1 timing belt 1 1 4 DUPLEX INVERTER MOTOR 2 AND SWITCH 1 Top cover 1 1 1 TOP COVER 2 Duplex unit 1 1 2 DUPLEX CONTROL BOARD 3 Duplex control...

Страница 311: ...X INVERTER SENSOR 1 Open the duplex inverter unit A 2 Exit sensor 3 B x 1 3 Duplex inverter sensor C x 1 x 1 1 1 6 EXIT SENSOR 1 AND 2 1 Top cover 1 1 1 TOP COVER 2 Open the duplex unit 3 Exit sensor...

Страница 312: ...Open the front cover 2 Duplex feed unit A x 1 3 Inner cover B x 1 1 Duplex drive board C x 2 x 3 1 2 2 DUPLEX FEED MOTOR 1 Duplex feed unit 1 2 1 DUPLEX DRIVE BOARD 2 Inner cover A x 1 3 Duplex feed m...

Страница 313: ...DUPLEX FEED UNIT SM 7 5 G571 Duplex Unit G571 1 2 3 DUPLEX FEED SENSOR 1 Duplex feed unit 1 2 1 DUPLEX DRIVE BOARD 2 A Duplex feed sensor x 1 G571R109 WMF A...

Страница 314: ...unit and feeds it to the duplex feed unit inside the machine The duplex feed unit feeds the inverted paper back to the paper feed section When both sides have been printed the duplex inverter unit fe...

Страница 315: ...B in the illustration shows the order of sheets of paper if shaded this indicates the second side 2 2 2 LARGER THAN A4 LT 81 2 X 11 LEF There is only one sheet of paper in the paper feed path at one t...

Страница 316: ...duplex inverter motor 1 A drives the paper exit roller 1 B paper transport roller C paper exit roller 2 D and upper inverter roller E The duplex inverter motor 2 F drives the exit roller 3 G paper ex...

Страница 317: ...the external tray A when duplex mode has not been selected NOTE The paper cannot be fed out to the external tray if duplex printing is selected The junction gate B directs the paper from the fusing u...

Страница 318: ...unit to the lower part of the inverter unit After the duplex inverter sensor B has been activated the machine waits until the trailing edge has passed junction mylar 3 C Then the paper is switched bac...

Страница 319: ...aper is switched back and junction mylar 1 directs the paper out to the finisher With Optional LCT or Two Tray Paper Feed Unit The paper is fed out to the finisher from the lower exit A The junction g...

Страница 320: ...DUPLEX FEED UNIT 2 4 1 DRIVE The duplex feed motor A drives all paper transport rollers 2 4 2 FEED IN AND FEED OUT The duplex feed unit feeds the paper from the duplex inverter unit to the relay rolle...

Страница 321: ...ONE TRAY PAPER FEED UNIT G567...

Страница 322: ......

Страница 323: ...COVER REPLACEMENT SM 8 1 G567 One Tray Paper Feed Unit G567 1 REPLACEMENT AND ADJUSTMENT 1 1 COVER REPLACEMENT 1 Rear cover A x 2 G567R102 WMF A...

Страница 324: ...MENT 23 February 2001 G567 8 2 SM 1 2 ROLLER REPLACEMENT 1 2 1 PAPER FEED SEPARATION AND PICK UP ROLLERS 1 Paper tray 2 Pick up roller A 1 hook 3 Paper Feed Roller B x 1 4 Separation Roller C x 1 G567...

Страница 325: ...FEED MOTOR AND MAIN BOARD SM 8 3 G567 One Tray Paper Feed Unit G567 1 3 PAPER FEED MOTOR AND MAIN BOARD 1 Rear cover 1 1 COVER REPLACEMENT 2 Paper feed motor A x 1 x 3 3 Main board B x 2 G567R103 WMF...

Страница 326: ...G567 8 4 SM 1 4 TRAY LIFT MOTOR 1 Rear cover 1 1 COVER REPLACEMENT 2 Tray lift motor A x 1 x 2 1 5 PAPER FEED CLUTCH 1 Rear cover 1 1 COVER REPLACEMENT 2 Bracket B x 1 3 Bushing 4 Paper feed clutch C...

Страница 327: ...PAPER FEED UNIT REPLACEMENT SM 8 5 G567 One Tray Paper Feed Unit G567 1 6 PAPER FEED UNIT REPLACEMENT 1 Right cover A 2 Paper feed unit B x 2 x 1 G567R106 WMF A B...

Страница 328: ...IEW 23 February 2001 G567 8 6 SM 2 DETAILED DESCRIPTIONS 2 1 OVERVIEW 2 1 1 MECHANICAL COMPONENT LAYOUT 1 Pick up Roller 2 Paper Feed Roller 3 Relay Roller 4 Separation Roller 5 Tray G567D001 WMF 5 4...

Страница 329: ...2 Paper Size Switch 2 3 Paper Size Switch 3 4 Paper Size Switch 4 5 Main Board 6 Paper Feed Motor 7 Paper End Sensor 8 Lift Sensor 9 Paper Feed Clutch 10 Vertical Guide Switch 11 Tray Lift Motor 12 Re...

Страница 330: ...OVERVIEW 23 February 2001 G567 8 8 SM 2 1 3 DRIVE LAYOUT 1 Paper Feed Motor 2 Paper Feed Clutch 3 Paper Feed Roller 4 Separation Roller 5 Pick up Roller G567D102 WMF 1 4 2 3 5...

Страница 331: ...TWO TRAY PAPER FEED UNIT G568...

Страница 332: ......

Страница 333: ...COVER REPLACEMENT SM 9 1 G568 Two Tray Paper Feed Unit G568 1 REPLACEMENT AND ADJUSTMENT 1 1 COVER REPLACEMENT 1 Rear cover A x 2 G568R102 WMF A...

Страница 334: ...REPLACEMENT G568 9 2 SM 1 2 ROLLER REPLACEMENT 1 2 1 PAPER FEED SEPARATION AND PICK UP ROLLERS 1 Paper tray 2 Pick up roller A 1 hook 3 Paper Feed Roller B x 1 4 Separation Roller C x 1 G568R101 WMF...

Страница 335: ...FEED MOTOR AND MAIN BOARD SM 9 3 G568 Two Tray Paper Feed Unit G568 1 3 PAPER FEED MOTOR AND MAIN BOARD 1 Rear cover 1 1 COVER REPLACEMENT 2 Paper feed motor A x 1 x 3 3 Main board B x 2 G568R103 WMF...

Страница 336: ...SM 1 4 TRAY LIFT MOTORS 1 Rear cover 1 1 COVER REPLACEMENT 2 Tray lift motor A x 1 x 2 1 5 PAPER FEED CLUTCHES 1 Rear cover 1 1 COVER REPLACEMENT 2 Paper feed clutches A x 1 1 bracket 1 bushing G568R...

Страница 337: ...PAPER FEED UNIT REPLACEMENT SM 9 5 G568 Two Tray Paper Feed Unit G568 1 6 PAPER FEED UNIT REPLACEMENT 1 Vertical transport cover A 1 hook 2 Paper feed unit B x 2 x 1 G568R108 WMF G568R107 WMF A B...

Страница 338: ...AL COMPONENT LAYOUT 1 Upper Pick up Roller 2 Upper Paper Feed Roller 3 Upper Relay Roller 4 Upper Separation Roller 5 Lower Relay Roller 6 Lower Paper Feed Roller 7 Lower Separation Roller 8 Lower Pic...

Страница 339: ...or 10 Upper Paper Feed Clutch 11 Upper Paper End Sensor 12 Upper Tray Lift Motor 13 Lower Paper Feed Clutch 14 Vertical Guide Switch 15 Lower Lift Sensor 16 Lower Tray Lift Motor 17 Lower Paper End Se...

Страница 340: ...eed Clutch 3 Lower Paper Feed Clutch 4 Lower Relay Roller 5 Lower Separation Roller 6 Lower Paper Feed Roller 7 Lower Pick up Roller 8 Upper Separation Roller 9 Upper Relay Roller 10 Upper Paper Feed...

Страница 341: ...LARGE CAPACITY TRAY G569...

Страница 342: ......

Страница 343: ...out press the stopper A on the guide rail 2 To install the tray set the tray on the guide rails keep the tray level and push the tray in 1 2 REAR FENCE HP SENSOR 1 Pull out the large capacity tray 2...

Страница 344: ...APER SIZE 1 Screws A B 2 Change the position of the side fences 3 Change the position of the rear fence HP sensor 1 2 REAR FENCE HP SENSOR 4 Before securing the right tray side fence load the paper in...

Страница 345: ...SENSOR SM 10 3 G569 Large Capacity Tray G569 1 4 LEFT TRAY PAPER END SENSOR 1 Pull out the large capacity tray 2 Left tray side fence A x 2 3 Rear fence bracket B x1 4 Left tray paper end sensor C x 1...

Страница 346: ...TRAY LIFT MOTOR G569 10 4 SM 1 5 TRAY LIFT MOTOR 1 Rear cover A x 2 2 Tray lift motor B x 3 x 1 G569R105 WMF G569R106 WMF A B...

Страница 347: ...T CLUTCH SM 10 5 G569 Large Capacity Tray G569 1 6 TRAY MOTOR AND STACK TRANSPORT CLUTCH 1 Rear cover 1 5 TRAY LIFT MOTOR 2 Tray motor A x 6 x 1 3 Bracket B x 1 4 Stack transport clutch C x 2 2 bushin...

Страница 348: ...PAPER FEED CLUTCH G569 10 6 SM 1 7 PAPER FEED CLUTCH 1 Rear cover 1 5 TRAY LIFT MOTOR 2 Bracket A x 1 3 Bushing 4 Paper feed clutch B G569R108 WMF A B...

Страница 349: ...9 1 8 PAPER FEED UNIT 1 Stack transport clutch 1 6 TRAY MOTOR AND STACK TRANSPORT CLUTCH 2 Paper feed clutch 1 7 REPLACEMENT AND ADJUSTMENT 3 Paper feed unit cable A 4 Open the vertical transport guid...

Страница 350: ...UPPER LIMIT RIGHT TRAY PAPER END AND RELAY SENSORS 1 Paper feed unit 1 8 PAPER FEED UNIT 2 Sensors Upper limit A Relay B x 1 1 bracket Right tray paper end C NOTE To remove the upper limit A or paper...

Страница 351: ...rge Capacity Tray G569 1 10 PICK UP PAPER FEED SEPARATION ROLLER 1 Paper tray unit 2 Pick up roller A 1 hook 3 Separation roller B x 1 4 Feed roller C x 1 NOTE If the rollers are incorrectly installed...

Страница 352: ...ght Sensors 5 2 Paper Height Sensors 4 3 Paper Height Sensors 1 4 Pick up Roller 5 Upper Limit Sensor 6 Paper Feed Roller 7 Relay Sensor 8 Relay Roller 9 Separation Roller 10 Paper Height Sensors 2 11...

Страница 353: ...e Sensor 6 Main Board 7 Side Fence Open Closed Sensor 8 Tray Sensor 9 Tray Motor 10 Paper Height Sensors 1 11 Upper Limit Sensor 12 Paper Feed Clutch 13 Paper Height Sensor 2 14 Right Tray Paper End S...

Страница 354: ...t uses an FRR type paper feed mechanism The paper feed unit consists of the pick up roller A paper feed roller B separation roller C and relay roller There is a torque limiter ferrite powder type in t...

Страница 355: ...they release automatically When the paper tray A is not inside the machine the separation roller B is away from the paper feed roller C and the pick up roller D stays in the upper position When the pa...

Страница 356: ...imit sensor the sensor turns off and the lift motor stops When paper in the tray is used up the pick up roller is gradually lowered and the actuator leaves the upper limit sensor turning the sensor on...

Страница 357: ...rmines the amount of remaining paper based on the sensor outputs as shown in the following table Amount of paper 100 75 50 Paper Height Sensor 1 P P P P P P O P P Paper Height Sensor 2 P P P P P O P O...

Страница 358: ...paper from the left tray to the right tray While the stack is being moved it pushes the side fence aside and the side fence open closed sensor D detects that the fence is open After the stack has been...

Страница 359: ...here is paper in the tray the paper pushes up the paper end feeler B and causes the actuator to enter the sensor When paper runs out the feeler drops and the actuator leaves the sensor and the machine...

Страница 360: ......

Страница 361: ...TWO TRAY FINISHER G565...

Страница 362: ......

Страница 363: ...OVERS 1 Top cover A x 4 NOTE If the shift tray below is blocking the screw hole remove the shift tray 2 Bracket B x 1 3 Front door C 4 Rear cover D x 4 5 Right cover E x 2 1 1 2 INNER COVER 1 Front co...

Страница 364: ...POSITIONING ROLLER 1 Open the front door 2 Positioning roller A x 1 3 Belt B 1 3 TRAY 1 EXIT SENSOR 1 Top cover 1 1 1 EXTERNAL COVERS 2 Open transport door A 3 Bracket B x 1 x 1 4 Tray 1 exit sensor C...

Страница 365: ...x 1 3 Stapler tray entrance sensor bracket C x 1 x 1 4 Stapler tray entrance sensor D 1 5 STAPLER TRAY 1 External covers front door inner cover 1 1 1 EXTERNAL COVERS 1 1 2 INNER COVER 2 Two clamps A 3...

Страница 366: ...the gear A to release the tray and then support it with your hand as it descends 3 Place one hand under tray 1 the upper tray press in on the gear B to release the tray and then support it with your...

Страница 367: ...ENSORS TRAY 1 UPPER LIMIT SWITCH 2 Exit guide plate motor A x2 x1 NOTE Disengage the shaft of the exit guide plate motor from the ring 1 8 LIFT MOTORS 1 Top cover and rear cover 1 1 1 EXTERNAL COVERS...

Страница 368: ...LIFT MOTORS G565 11 6 SM 4 Motor bracket C x 3 x 2 5 Tray 1 lift motor D x 2 drive belt 6 Tray 2 lift motor E x 2 drive belt G565R204 WMF G565R205 WMF C D E...

Страница 369: ...overs 1 1 COVERS 2 Exit guide plate motor 1 7 EXIT GUIDE PLATE MOTOR 3 Guide plate A x 1 NOTE Pull the shaft toward you through the round hole 4 Guide plate exit assembly B x 1 x 1 5 Anti static brush...

Страница 370: ...ler tray 1 5 STAPLER TRAY 2 Sensor bracket A x 1 x 2 3 Bracket B x 1 4 Feeler C 5 Lower stack height sensors D 1 11 TRAY 2 SHUNT POSITION SENSOR 1 Stapler tray 1 5 STAPLER TRAY 2 Sensor bracket A x 1...

Страница 371: ...r holder B with one hand as you remove the stapler Do not twist or rotate the stapler bracket as you remove it 1 13 STAPLER ROTATION HP SENSOR 1 Stapler unit 1 12 STAPLER UNIT 2 Carefully rotate the s...

Страница 372: ...ERIOR G565 11 10 SM 1 14 TRAY 1 INTERIOR 1 14 1 TRAY 1 COVERS 1 Tray 1 A x 1 2 Rear tray cover B x 1 3 Front tray cover C x 1 4 Bottom tray cover D x 2 5 Bottom bracket E x 3 G565R207 WMF G565R208 WMF...

Страница 373: ...sk A x 1 3 Tray shift sensors B x 1 each 4 Tray release sensor C x 1 1 14 3 TRAY 1 SHIFT MOTOR 1 Tray 1 covers 1 14 1 TRAY 1 COVERS 2 Motor bracket A x 3 x 1 3 Tray 1 shift motor B x 3 belt x 1 1 14 4...

Страница 374: ...the punch holes in the paper feed direction use the appropriate SP mode To adjust the horizontal position of the holes use the spacers provided with the punch unit 1 Rear cover 1 1 1 EXTERNAL COVERS 2...

Страница 375: ...witch off within 150 ms 1 9 Lower exit sensor no detection After the entrance sensor switched on the lower exit sensor did not switch on within 59 pulses 2 9 Lower exit sensor jam After the lower exit...

Страница 376: ...ng procedure repositions the shift trays to the shipping position 1 Make sure that the main switch is turned off 2 Turn on DIP SW101 4 on the main board 3 Turn on the main switch 4 After the finisher...

Страница 377: ...multiple prints A4 LEF LT LEF B5 LEF only in the staple mode the first sheet of the second print waits here for the next sheet to feed while the previous stack is stapled After the second print is fe...

Страница 378: ...tor 6 Exit guide plate motor 7 Lower exit roller 8 Tray 2 shift motor 9 Exit motor 10 Lower transport motor 11 Pre stack motor 12 Upper transport motor 13 Punch motor 14 Entrance motor 15 Stack feed o...

Страница 379: ...e prints go to the upper exit tray 1 is at the upper exit for sort stack mode In sort stack mode for tray 2 both the tray junction gate solenoid A and stapler junction gate solenoid B are off and prin...

Страница 380: ...print set is delivered to tray 1 the shift motor turns on driving the gear disk and the arm E and the tray drive unit moves to one side Two shift sensors F detect when to stop this side to side moveme...

Страница 381: ...used for tray 1 However when the tray 2 shift motor B turns on the arm D moves the entire end fence C from side to side not just the tray After the gear disk has turned 180 degrees the cut out in the...

Страница 382: ...ight sensor 2 E is actuated the tray 1 lift motor lowers the tray for a specified time When the tray lowers during printing the actuator F will pass through the tray 1 overflow 1 sensor G When the act...

Страница 383: ...lower stack height sensor 1 D is activated When tray 1 is moved down to the lower exit tray 2 must be moved down out of the way So tray 2 E is also lowered until the tray 2 shunt position sensor F det...

Страница 384: ...ast the sensors at the lower exit The tray 1 shift motor turns on again until the gear disk activates the tray shift sensor E This moves the tray back against the finisher Next tray 1 lifts until the...

Страница 385: ...2 overflow sensor 2 F is on see Normal Mode in the above diagram In the multi tray staple mode selected by the service technician the machine detects that the paper stack height has exceeded the overf...

Страница 386: ...ivates the entrance sensor This directs the sheet to the pre stack tray B The pre stack feed roller C stops for a specified time after the trailing edge of the paper has passed through the entrance se...

Страница 387: ...to contact with the paper The positioning roller rotates to push the paper back and align the trailing edge of the paper against the stack stopper D Horizontal Paper Alignment When the start key is pr...

Страница 388: ...otor rotates the stapler 45 degrees clockwise at the stapling position before the stapler fires Side to Side Movement The stapler motor D moves the stapler from side to side After the start key is pre...

Страница 389: ...f a stapler cassette is not installed or after the stapler cassette runs out of staples a message is displayed in the operation panel If this condition is detected during a print job the indicator wil...

Страница 390: ...apled set and feeds it to the tray G The exit guide plate closes at a specified interval after the stapled prints have started to feed out Then the exit roller takes over the stack feed out The stack...

Страница 391: ...finisher entrance sensor B the punch motor turns on and the paper stops Then the punch clutch C turns on to make the punch holes The home position is detected by the punch HP sensor D When the cut out...

Страница 392: ...reaches and actuates the hopper sensor B a message will be displayed on the operation panel after the current job is completed This sensor also detects whether the punchout waste hopper is installed...

Страница 393: ...FOUR BIN MAILBOX G566...

Страница 394: ......

Страница 395: ...12 1 G566 Four Bin Mailbox G566 1 REPLACEMENT AND ADJUSTMENT 1 1 EXTERIOR COVER REMOVAL 1 Trays A NOTE To remove the trays grasp the edges and lift 2 Front cover B x 1 3 Rear cover C x 1 4 Upper cove...

Страница 396: ...cover A 3 Tray paper sensor B x 1 Overflow sensor C x 1 Vertical transport sensor D x 1 4 Remove both the tray paper and overflow sensors as shown in the illustration For the vertical transport senso...

Страница 397: ...NT SM 12 3 G566 Four Bin Mailbox G566 1 3 MAIN MOTOR REPLACEMENT 1 Rear cover 1 1 EXTERIOR COVER REMOVAL 2 Control board A x 2 all connectors 3 Timing belt B 4 Main motor bracket C 5 Main motor D x 2...

Страница 398: ...LAYOUT 2 1 1 MECHANICAL COMPONENT LAYOUT 1 4th Tray 2 3rd Tray 3 2nd Tray 4 1st Tray 5 Turn Gates 6 Vertical Transport Roller 7 Tray Feed Out Roller 2 1 2 DRIVE LAYOUT 1 Timing Belt 2 Main Motor 3 Ma...

Страница 399: ...w sensor 6 Tray 4 paper sensor 7 Tray 3 paper overflow sensor 8 Upper vertical transport sensor 9 Tray 2 paper overflow sensor 10 Lower vertical transport sensor 11 Tray 1 paper overflow sensor 12 Tra...

Страница 400: ...the paper to the selected tray When the top tray tray 4 A is selected none of the solenoids are activated When the last sheet is fed out and turns off the vertical transport sensor both the mailbox m...

Страница 401: ...ys so that the amount of paper on the tray does not exceed the tray capacity If a printing job is done that exceeds the capacity of one or more of the trays the main unit recognizes the overload displ...

Страница 402: ......

Страница 403: ...SPECIFICATIONS...

Страница 404: ......

Страница 405: ...ome 1200 x 1200 dpi 28 ppm 10 ppm 600 x 600 dpi 28 ppm 10 ppm 1200 x 600 dpi 28 ppm 10 ppm Color 1200 x 1200 dpi 14 ppm 10 ppm Resident Fonts PCL5c 35 Intelli fonts 10 TrueType fonts 1 bitmap font Ado...

Страница 406: ...eets face down External exit tray 100 sheets face up Memory Standard 64 MB up to 384 MB with optional DIMM Power Source 120 V 60 Hz More than 10 A for North America 220 V 240 V 50 60 Hz More than 6 0...

Страница 407: ...11 N Y N N Y Y N Y Letter LEF 11 x 8 5 Y Y Y Y Y Y Y Legal SEF 8 5 x 14 N Y N N Y Y N Y Half Letter SEF 5 5 x 8 5 N N N N N N Y Executive SEF 7 25 x 10 5 N Y N N Y N Y Executive LEF 10 5 x 7 25 N N N...

Страница 408: ...Y N N N Ledger 11 x 17 Y Y Y Y Y Letter SEF 8 5 x 11 Y Y Y Y Y Letter LEF 11 x 8 5 Y Y Y Y Y Legal SEF 8 5 x 14 Y Y Y Y Y Half Letter SEF 5 5 x 8 5 Y Y N Y N Executive SEF 7 25 x 10 5 Y Y Y Y Y Execut...

Страница 409: ...OFTWARE Software Description Agfa Font Manager 2000 Win95 98 2000 NT4 A font management utility with screen fonts for the printer SmartNetMonitor for Admin Win95 98 2000 NT4 A printer management utili...

Страница 410: ...talled Four bin Mailbox G566 C Finisher and mailbox cannot both be installed Paper Feed Unit 500 x 1 G567 D Paper Feed Unit 500 x 2 G568 E LCT G569 F Install any one of these three units Duplex Unit G...

Страница 411: ...ludes the fusing unit Maintenance Kit D G766 Includes K development unit and dust filter Maintenance Kit E G767 Includes the used toner bottle Maintenance Kit F G773 Includes the K PCU Maintenance Kit...

Страница 412: ...A5 LEF 8 x 11 Paper Weight 60 to 105 g m2 16 to 28 lb Tray Capacity 500 sheets x 2 80 g m2 20 lb Paper Feed System FRR system Paper Height Detection 3 steps 100 50 Near End Power Source DC 24V 5V from...

Страница 413: ...l Thick paper OHP cannot be stapled Tray Capacity Upper tray 500 sheets A4 8 x 11 B5 A5 LEF 250 sheets 11 x 17 A3 8 x 14 B4 Lower tray default mode stapled output only goes to tray 2 2000 sheets A4 8...

Страница 414: ...h punch unit 55 Kg 121 3 lb 4 5 FOUR BIN MAILBOX Number of bins 4 bins Stack Capacity 125 sheets x 4 80 g m2 20 lb Paper Size for Trays Maximum A3 11 x 17 SEF Minimum A5 LEF 8 x 11 Print Paper Weight...

Страница 415: ...G570 SERVICE MANUAL...

Страница 416: ......

Страница 417: ...COPIER FEATURE EXPANDER G570...

Страница 418: ......

Страница 419: ...he machine to sudden temperature changes which include 1 Direct cool air from an air conditioner 2 Direct heat from a heater 6 Avoid installing the machine in areas that might be exposed to corrosive...

Страница 420: ...INE SPACE REQUIREMENTS CF Expander with Rack A Over 460 mm 18 1 from the printer mainframe B Over 100 mm 3 9 from the printer mainframe C Over 550 mm 21 7 from the printer mainframe D Over 700 mm 27 6...

Страница 421: ...ander G570 INSTALLATION REQUIREMENTS SM 1 3 G570 CF Expander without Rack A Over 460 mm 18 B Over 100 mm 4 C Over 100 mm 4 D Over 100 mm 4 E Over 100 mm 4 F Over 700 mm 28 G Over 450 mm 17 7 G570I901...

Страница 422: ...T COMBINATIONS Item No Options Alternative Required Remarks 1 CF expander Item 4 or 5 The optional tray for the printer mainframe item 2 and item 3 are recommended the note below 2 40GB HDD Option for...

Страница 423: ...l the rack be installed 1 Install the printer 2 Assemble the rack during printer initialaization Dock the printer and rack Install the CF expander Install the platen cover or ARDF Will the two tray fi...

Страница 424: ...5 1 Specifies whether the counting method used in meter charge mode is based on developments or prints Important This SP can only be done before the negative counters are reset with SP7 825 1 0 Develo...

Страница 425: ...7 825 1 Resets the counters to 0 Important This must be done at installation after all the above settings have been finished The negative counters used in meter charge mode will be reset to zero NOTE...

Страница 426: ...nframe and printer option installation procedures please refer to the Operating Instructions Set up Guide To avoid a possible build up of ozone make sure the machine is installed in a room that is wel...

Страница 427: ...nding Wire 2 10 Grounding Bracket 1 11 Large Thumb Screw 4 12 Small Thumb Screw 4 13 Spacer 2 14 Screw M6 x 10 14 15 Screw M4 x 6 4 16 Washer 4 17 Spring Washer 4 18 Clamp 1 Assembling the Rack 1 Inse...

Страница 428: ...ne with Two tray Paper Supply Unit LCT 2nd hole from the top Machine with One tray Paper Supply Unit 6th hole from the top 3 When attaching the table board at a lower position than the recommended one...

Страница 429: ...move the brackets B and rear stand C x 1 for each 3 Reinsert the paper tray NOTE Since the front and rear stands will no longer be necessary dispose of them according to local regulations 4 Place the...

Страница 430: ...and set it to the desired position 9 Secure the right bridging bracket A to the paper feed unit 2 stepped screws G 2 spring washers H and 2 washers I 10 Secure the left bridging bracket C to the rack...

Страница 431: ...cription Quantity 1 Scanner Unit 1 2 Main Switch Cover 1 3 Screw M3 x 6 3 4 Screw M3 x 6 2 5 IPU Board 1 6 NVRAM Board 1 7 DIMM 1 SYSTEM 1 8 DIMM 2 PRT SCN 1 9 128 MB DIMM for 230V only 1 10 Cushion 1...

Страница 432: ...97 5 Attach the NVRAM board E x 1 NOTE 1 It is not necessary to install this NVRAM board in machines that already contain the optional User Account Enhancement Unit Type B However if the P N on the Un...

Страница 433: ...cover A 7 Install the IPU board B x 2 8 Reinsert the controller into the printer using the 2 screws M3 x 6 enclosed as accessories instead of the original screws NOTE Make sure that the IPU board is...

Страница 434: ...with the indents E in the table as shown 11 Secure the scanner unit in place x 2 F and spacers G enclosed as accessories for the optional rack 12 Remove the shipping tape from the scanner cables 13 Le...

Страница 435: ...output port on the scanner then plug the scanner power cord B into the power outlet 15 Attach the printer main switch cover NOTE Make sure that the wall outlet is near the machine and freely accessibl...

Страница 436: ...wing modes using a C4 Test Chart Full color in Text Mode B W in Text Mode 25 Check the test copies to make sure each of the following is within standard values making any necessary adjustments 3 3 Ima...

Страница 437: ...n installed remove the IPU board first then install the HDD 3 Reinsert the controller in the printer using the 2 screws M3x6 enclosed in the CF expander instead of the original screws NOTE When instal...

Страница 438: ...MACHINE INSTALLATION G570 1 20 SM 5 Remove the cover key top A and replace it with the document box key top B G570I218 WMF A B...

Страница 439: ...rew 4 4 Decal Attention 1 5 Installation Procedure 1 ARDF Installation 1 Attach and tighten A x 2 stud 2 Mount the ARDF by aligning the screw keyholes B in the ARDF support plate over the stud screws...

Страница 440: ...22 SM 4 Attach the left A and right B stopper brackets with knob screws C x 4 5 Connect the I F cable D x 1 to the main machine 6 Peel off the platen sheet E and place it on the exposure glass G564I10...

Страница 441: ...on the exposure glass 8 Close the ARDF 9 Attach the decal B to the cover so that the arrow on the decal lines up with the groove C in the left scale as shown 10 Turn on the main switch 11 Check the AR...

Страница 442: ...output tray you must install the duplex unit 1 Open the left cover A of the duplex unit 2 Install the ground plate B behind the magnet 3 Install the ground plate C on the rear of the left cover 4 Atta...

Страница 443: ...7 Install the upper C and lower D trays 8 Turn the main switch on select the SP mode menu SP6 901 1 and change the multi bin output tray setting NOTE The multi bin output tray is not automatically rec...

Страница 444: ...t corner when reattaching 3 Remove the rear cover E x 3 4 Remove the right cover F x 3 5 Remove the left cover G x 3 6 Remove the rear frame H x 12 x 2 7 Install the anti condensation heater I in the...

Страница 445: ...mstances and copy conditions When the machine s default settings are used an error message is displayed when a maintenance counter reaches the value in the following PM table except for the items in m...

Страница 446: ...maintenance kit D Color C M Y Development Unit R Included in maintenance kit B Fusing Unit R Included in maintenance kit C Oil Supply Unit R Included in maintenance kit G Waste Toner Bottle R Included...

Страница 447: ...1000k EM Remarks Transfer Unit R By pass Feed Roller R By pass Pick up Roller R By pass Separation Roller R One tray Paper Feed Unit 500 sheets x 1 Item 20k 50k 100k 150k 1000k EM Remarks Relay Rolle...

Страница 448: ...h Exposure Glass Sheet through C Dry cloth or alcohol ARDF Item 400k EM Remarks Pick up Roller R C Damp cloth or alcohol Feed Belt R C Damp cloth or alcohol Separation Roller R C Damp cloth or alcohol...

Страница 449: ...NOTE This manual uses the following symbols See or Refer to Screws Connectors 3 1 SPECIAL TOOLS Part Number Description Q ty A0069104 Scanner Positioning Pin 4 pcs set 1 A2309352 Flash Memory Card 4M...

Страница 450: ...ments Scanner sub scan magnification 1 Place the test chart on the exposure glass and make a copy from one of the feed stations 2 Check the magnification ratio Use SP4 008 to adjust if necessary Stand...

Страница 451: ...olor displacement cannot be checked properly in text mode 4 Check the yellow and cyan vertical lines Use a Magnification Scope to do this If they exactly overwrite the black line at the edges of the c...

Страница 452: ...the feed stations 2 Check the registration and adjust using the following SP modes if necessary SP Code What It Does Adjustment Range SP6 006 1 Side to Side Registration 1 0 mm SP6 006 2 Leading Edge...

Страница 453: ...ode select this mode with printer SP1 102 4 1200 x 600 photo mode select this mode with printer SP1 102 5 1200 x 1200 text mode select this mode with printer SP1 102 6 K C M Y Highlight Middle Shadow...

Страница 454: ...fine tuning of color balance by gamma data adjustment will be required only when the result from ACC and Color Calibration does not meet the customer s requirements C4 test chart 1 2 3 4 5 6 7 8 9 10...

Страница 455: ...ID middle ID high ID and ID max the greater the density There are four adjustable modes Color text mode Color photo mode B W text mode B W photo mode K C M Y Text mode Highlight Middle Shadow ID max...

Страница 456: ...justment Standard 1 ID max K C M and Y Adjust the offset value so that the density of level 10 matches that of level 10 on the C 4 chart 2 Middle Middle ID K C M and Y Adjust the offset value so that...

Страница 457: ...el 6 matches that of level 6 on the C 4 chart 3 Shadow High ID K Adjust the offset value so that the density of level 8 matches that of level 8 on the C 4 chart 4 Highlight Low ID K Adjust the offset...

Страница 458: ...ARDF exposure glass C NOTE When reattaching the exposure glass and ARDF exposure glass position the glass marker D at the rear left corner 3 4 2 ORIGINAL LENGTH WIDTH SENSOR 1 Exposure glass with lef...

Страница 459: ...3 4 Inner cover B x 4 5 Sensor board unit C x 4 x 4 6 After replacing the sensor board unit adjust the following SP modes 3 3 12 SP4 008 Scanner leading edge magnification SP4 010 Scanner leading edg...

Страница 460: ...2 Sensor board unit 3 1 3 3 Exposure lamp stabilizer A x 2 x 2 3 4 5 XENON LAMP 1 Exposure glass with left scale 3 4 1 2 Rear cover 3 1 6 3 Right cover A x 3 4 Left cover B x 3 5 Operation panel C x 4...

Страница 461: ...Copier Feature Expander G570 REPLACEMENT SM 3 13 G570 8 Xenon lamp 2 clamps Reassembling 1 Take up the cable slack 2 Adjust the cable clamp position G if necessary G570R108 WMF G570R109 WMF F G...

Страница 462: ...A x 3 2 Right cover B x 3 3 Left cover C x 3 4 Rear frame D x12 x 2 5 Scanner power supply unit E x10 x 7 Ground wire screw x 2 3 4 7 SCANNER MOTOR 1 Scanner PSU 3 1 6 2 Scanner motor A Spring x 1 x 7...

Страница 463: ...pander G570 REPLACEMENT SM 3 15 G570 3 4 8 FRONT SCANNER WIRE 1 Front frame 3 1 5 2 Front scanner wire clamp A 3 Front scanner wire bracket B x 1 4 Front scanner wire and scanner drive pulley C x 1 G5...

Страница 464: ...imes wind the left end counterclockwise five times NOTE The two red marks D should meet when you have finished Secure the wire to the pulley with tape so you can handle the assembly easily during inst...

Страница 465: ...carriage hole M and the left holes N in the front rail Insert another scanner positioning pin O through the 1st carriage hole P and the right holes in the front rail Q 9 Insert two more scanner positi...

Страница 466: ...R SCANNER WIRE 1 Rear frame 3 1 6 2 Rear rail frame A x 5 3 Rear scanner wire clamp B 4 Rear scanner wire bracket C x 1 5 Scanner motor gear D x 1 6 Rear scanner wire and scanner drive pulley E x 1 G5...

Страница 467: ...ire to the pulley with tape so you can handle the assembly easily during installation 4 Install the drive pulley on the shaft NOTE Do not secure the pulley on the shaft with the screw yet 5 Install th...

Страница 468: ...CN13 1 Enter SP mode and print out the SMC reports with SP5 990 1 if possible 2 Export the User Codes from the NVRAM board by using SmartNetMonitor for Admin if the customer has stored them 3 Turn off...

Страница 469: ...s on how to enter the machine s device number and destination code NOTE SC999 or Fusing Unit Setting Error may be displayed until the machine s device number and destination code is programmed properl...

Страница 470: ...er the SP and UP mode values from the SMC report 7 Import the User Codes 8 Do ACC for the copier application 9 Do ACC for the printer application NVRAM on the controller Print out the SMC report 1 Ent...

Страница 471: ...m with paper or cloth Keep them in a dark place Preparation 1 Front cover 3 Removal Adjustment in the service manual for the printer mainframe 2 All development units 3 All PCUs 4 Transfer unit lock b...

Страница 472: ...a toner supply pipe some toner spills out Before removing it place some paper or cloth beneath the toner supply unit and waste toner collection path 2 After removing a pipe close it with a paper clip...

Страница 473: ...M 3 25 G570 Reinstalling the M Toner Supply Unit 1 Wind the harness A on the shaft 2 Insert the toner collection pipe B NOTE Check that the pipe does not come off the unit 3 Remove the toner supply un...

Страница 474: ...nd the harness and connect it 6 Install the bushing 7 Connect the toner supply pipe and the waste toner collection pipe E 8 Check that the pipes F do not come off the unit 9 Attach the toner path cove...

Страница 475: ...its 1 Development unit plate and development unit guide M toner Supply Unit 2 PCU 3C guide rail A x 1 NOTE Pull the front plate B slightly 3 Branch toner path cover C x 1 4 Toner path cover toner supp...

Страница 476: ...Following page DIP Switch Settings 1 Option bracket A x 2 2 Rear cover B x 4 3 Cover bracket C x 3 4 Inner bracket D x 2 5 Connector cover E x 1 6 BCU F x 8 x 23 NOTE After replacing the BCU remove th...

Страница 477: ...4 After installing the BCU board make sure the machine is able to normally print out the configuration page CAUTION 1 If the switch is mistakenly turned OFF in machines that have the clutch a paper j...

Страница 478: ...ss and then press E 5 times to open the Self Diagnostics menu 2 On the touch screen press Touch Screen Adjust or press 3 Use a pointed not sharp tool to press the upper left mark 4 Press the lower rig...

Страница 479: ...P N G5706691 See TSB G060 G570 036 Flashcards loaded with the following G570 Copy Feature Expander firmware CF NIB Scanner Application Fax Application and Operation Panel LCDC Procedure Turn the main...

Страница 480: ...into the IC card slot on the controller IV Turn the main power ON The upgrade will begin automatically V After the firmware update is completed Update done or Power Off On will be displayed Turn OFF...

Страница 481: ...one by one PCcard ROM Page01 Engine 1 ROM G0775611C ROM RB1 10 23 NEW G0775611F NEW RB111C 23 Verify Exit 0 UpDate 0 V After the firmware update is completed Update done or Power Off On will be displ...

Страница 482: ......

Страница 483: ...heck if SP2 223 1 auto initialization at unit replacement is enabled 1 Successfully completed Developer initialization is successfully completed 2 Forced termination Developer initialization was forci...

Страница 484: ...ner supply tube is bent caught or damaged 1 Shielding tape is not removed 1 Remove the shielding tape to supply developer to the unit 2 Development unit is not firmly installed causing poor connection...

Страница 485: ...be done If an image problem such as low image density is observed check the following points Transfer belt Belt guide plate ID sensor 4 Sampling data error Not enough data can be sampled 5 Gamma erro...

Страница 486: ...elow 08 Sampling time out Data sampling cannot be done within the allocated time 09 Sampling start error The start mark cannot be detected within the allocated time 10 Pattern length mismatch The patt...

Страница 487: ...ment unit 02 03 04 05 06 10 11 12 7 Clean the development unit and adjust the toner density The transfer belt is covered with toner 3 Development does not work properly All error codes Check all units...

Страница 488: ...execution on the screen The green LED on the BICU keeps blinking faintly this is normal even under one of the following conditions 1 Poor connection between the toner cartridge detection board and th...

Страница 489: ...ode settings and pressed the start key the VPU test pattern is printed out SP4 907 1 VPU Test Pattern R SP4 907 2 VPU Test Pattern G SP4 907 3 VPU Test Pattern B If the copy is abnormal and the VPU te...

Страница 490: ...1 Field memory Errors may be caused by the following problems 1 Short circuit on the signal lines When the IPU board is installed one or more pins on the ASIC is damaged Some conductive matter or obje...

Страница 491: ...ata SP5 990 4 in SP mode can check the last 10 SC codes detected and total counters when the SC code is detected NOTE 1 If the problem is related to electrical circuit boards first disconnect then rec...

Страница 492: ...ters 630 Account control 640 CSS 650 Network 670 Internal data processing 6XX Communication 680 Unique for a specific model 700 Original handling 710 730 Mail box 740 Finisher 750 Stapler 1 760 Staple...

Страница 493: ...nner lens 4 Check and clean the shading plate 5 Replace the exposure lamp 6 Replace the lamp stabilizer 7 Replace the scanner mirror s or scanner lens 8 Replace the SBU B SC 120 CF Scanner home positi...

Страница 494: ...or 4 Replace the SBU or scanner PSU 5 Replace the scanner motor 6 Replace the HP sensor 7 Replace the scanner wire timing belt pulley or carriage B SC 122 CF Scanner home position error 3 The scanner...

Страница 495: ...the command is written into the DFID self diagnosis startup register the correct value is not stored in the register in the specified duration NOTE This error is detected when the main switch is turne...

Страница 496: ...M laser synchronizing detector board which is used to determine the start timing of laser writing does not send a signal while the polygon motor is operating normally and the LD is on Disconnection o...

Страница 497: ...of front C M or rear K Y synchronizing detector board the beam does not target the photo detector Defective front C M or rear K Y synchronizing detector board Defective LD unit After doing any of the...

Страница 498: ...U and LD units Defective BCU Defective LD unit 1 Turn the main switch off and on 2 Check the cables between the LD units and the BCU 3 Replace the LD unit 4 Replace the BCU B SC 231 FGATE timeout 231...

Страница 499: ...lem when switching the actuator Brown fuse FU81 on the Power supply unit 1 Turn the main switch off and on 2 Check the sensor actuator position of the LD positioning motor 3 Replace the LD positioning...

Страница 500: ...or clean the development unit that causes toner to drop on the transfer belt B SC 370 TD sensor K Adjustment error SC 371 TD sensor Y Adjustment error SC 372 TD sensor C Adjustment error SC 373 TD sen...

Страница 501: ...tays Low 2 seconds after the motor turns off The Lock signal stays High for more than 2 seconds while the motor is on Defective motor Defective BCU 1 Turn the main switch off and on 2 Replace the moto...

Страница 502: ...The high voltage supply board C B monitors the circuit and detects abnormal conditions such as a voltage leak or no output condition If this happens the high voltage supply board sends an error signa...

Страница 503: ...C 5 Replace the cable 6 Replace the BCU B SC 460 001 Thermistor 1 error open circuit When the temperature detected by thermistor 1 which is at the left fusing unit side of the laser optics unit is le...

Страница 504: ...tics unit is higher than 70 C for 10 seconds consecutively the BCU determines that the circuit is shorted and displays this SC code Thermistor 2 defective Cable connection error BCU defect 1 Turn the...

Страница 505: ...the main switch off and on 2 Check the transfer unit and replace the belt and or the transfer unit if any damage is found 3 Replace the high voltage supply board T PA CL 4 Check and or replace the hi...

Страница 506: ...a specific number of pulses after the tray motor and stack transport clutch turn on to transport the paper stack If the end fence home position sensor stays ON for a specific number of pulses after t...

Страница 507: ...paper feed unit Defective tray lift motor or connector disconnection Defective lift sensor or connector disconnection For the LCT Defective stack transport clutch or connector disconnection Defective...

Страница 508: ...disconnection Defective BCU 1 Turn the main switch off and on 2 Check the connector and or replace the fusing fan motor 3 Replace the BCU B SC 541 Heating roller thermistor error The temperature measu...

Страница 509: ...es by 20 C or more in one second This occurs three times in one minute or two consecutive times Loose connection of the thermistor Loose connection between the fusing unit and main frame 1 Check if th...

Страница 510: ...ning in the Ready condition the pressure roller fusing lamp keeps ON with full power for 100 consecutive seconds Pressure roller thermistor out of position 1 Replace the fusing unit A SC 556 Pressure...

Страница 511: ...l which is generated by the peripherals only just after the main switch is turned on 2 When the BCU does not receive an OK signal from a peripheral 100ms after sending a command to it The BCU resends...

Страница 512: ...he external noise 4 Replace the controller 5 Replace the operation panel B SC 660 BCU NVRAM read write diagnostics error A read write diagnostics error is detected when the main SW is turned ON Note T...

Страница 513: ...intervals the controller fails to respond twice Controller stalled Controller board installed incorrectly Controller board defective Operation panel connector loose or defective 1 Turn the main switch...

Страница 514: ...he communication with the BCU is retried after a communication error Board connector between BCU and controller loose Board connector between controller and bridge board loose Board connector between...

Страница 515: ...controller board 6 Replace the bridge board B SC 700 CF ARDF original pick up malfunction After the pick up motor is turned on the original stopper HP sensor is not activated Original stopper HP senso...

Страница 516: ...within 150 ms after the staple hammer motor turns on Staple jam Loose connection Overload caused by stapling too many pages Defective staple hammer motor 1 Turn the main switch off and on 2 Check if t...

Страница 517: ...to its home position within a specified time after the stapler rotation motor starts rotating Loose connection Defective stapler rotation motor Motor overload 1 Turn the main switch off and on 2 Check...

Страница 518: ...onnected 3 Replace the tray shift 1 sensor 4 Replace the tray 1 shift motor B SC 733 Finisher tray 2 lift motor error The lower stack height 1 sensor is activated consecutively detecting paper for 15...

Страница 519: ...rtup without video output end error C Video transfer to the engine is started but the engine does not issue a video transmission end command within the specified time Defective BCU 1 Turn the main swi...

Страница 520: ...de 0001 to 06FF CPU error System firmware problem Defective controller 1 Turn the main switch off and on 2 Reinstall the controller system firmware 3 Replace the controller When the problem cannot be...

Страница 521: ...rn the main switch off and on 2 Check that the HDD is properly connected to the controller 3 Replace the HDD 4 Replace the controller B SC 823 Self diagnostic error NIB XXXX Detailed error code 6101 M...

Страница 522: ...d RAM SRAM DIMM Loose connection Defective SRAM DIMM Defective controller 1 Turn the main switch off and on 2 Replace the SRAM DIMM 3 Replace the controller B SC 828 Self diagnostic error ROM XXXX Det...

Страница 523: ...abnormality is detected even when the loop back connector is properly set 1120 Loop back connector error The loop back connector is not set when starting the detailed self diagnostics Loose connection...

Страница 524: ...stored in the HDD cannot be read correctly Defective HDD Defective controller 1 Turn the main switch off and on 2 Replace the HDD 3 Replace the controller B SC 864 HDD CRC error While reading data fr...

Страница 525: ...ired by the application RAM DIMM board is not installed SC 998 1 Check the devices necessary for the application program If necessary devices have not been installed install them 2 Check that applicat...

Страница 526: ...d damage the controller board or the target PCB of the downloading and prevent subsequent downloading If this problem occurs the damaged PCB must be replaced 1 Turn the main switch off and on 2 If you...

Страница 527: ...ata and information needs to be sent back to your product specialist Symptom Possible Causes Action taken Summary sheet SP mode 1 Service Print Summary SMC All SP5 990 1 Logging SP5 990 4 Printer driv...

Страница 528: ...eared image for 4C thin lines or white lines in solid image areas 4C thin lines become smeared in the paper feed direction or white lines appear in solid image areas Spurs are located just before the...

Страница 529: ...er this condition the supplied toner cannot be properly charged causing toner to flow out from the development unit Fireflies Fireflies may appear with originals that have a high image area ratio afte...

Страница 530: ...on outputs if the transfer current is increased too much Therefore after adjusting the transfer current it is necessary to check the results by making a solid or halftone image in duplex mode Image de...

Страница 531: ...Based on the average daily printing volume of 500 prints self check would be performed first thing every morning These settings are suitable for machines which are used during the day and then kept O...

Страница 532: ...to the color line already transferred to the paper The registration roller speed adjusted by color development motor speed and fusing belt roller speed adjusted by black development motor speed are ad...

Страница 533: ...can Page 4 42 43 Sub scan Page 40 41 Transfer Unit Page 4 46 2 Color shifts only at the leading edge area sometimes causing shock jitter magenta or cyan lines Registration roller speed is not appropri...

Страница 534: ...P mode settings Mode SP5 997 Test Pattern Setting Tray selection Pattern Color mode Resolution Paper size By pass Normal color 600 dpi 2 05 Full Color 600 x 600 Normal color 1200 dpi 2 05 Full Color 1...

Страница 535: ...oller is too fast magenta jitter may appear at 67 mm and or cyan jitter at 165 mm from the trailing edge This is caused by the mechanical shock when the trailing edge of the paper passes the registrat...

Страница 536: ...d value from m to dots with the following formula Then add or subtract the calculated dot value in the SP mode Correction dots Measured value m 21 2 or 42 4 600 dpi mode 1 dot 42 4 m 1200 dpi mode 1 d...

Страница 537: ...asured value mm 287 x 10000 If the color line is enlarged in relation to black add the correction value to the current setting If the color line is reduced in relation to black subtract the correction...

Страница 538: ...shifted to the right in relation to black subtract the above value from the current setting Examples If the magenta line has shifted to the left by 40 m add 4 to the current setting of SP5 993 011 Co...

Страница 539: ...d to enter 107 E 3 Hold down Clear Stop for at least 3 seconds 4 Enter the Service Mode Exit 5 Press Exit twice to return to the copy window 5 1 2 TYPES OF SP MODES Copy SP SP modes related to the eng...

Страница 540: ...you know the SP number and then press The required SP Mode number will be highlighted when pressing If not just press the required SP Mode number g Press twice to leave the SP mode and return to the...

Страница 541: ...that you want to open and then press that number to expand the list 4 Use the center touch panel buttons to scroll to the number and title of the item that you want to set and press The small entry bo...

Страница 542: ...er exiting service mode SP Modes Related to the Engine SP Modes Related to the Controller SP2 208 009 SP2 213 001 SP2 224 001 to 004 SP5 930 001 to 005 SP5 994 001 and 002 SP7 905 007 and 009 SP5 998...

Страница 543: ...owing are the major abbreviations used for the SP modes for which the full description is over 20 characters Paper Type N Normal paper TH Thick paper Color Mode Color K Black in B W mode Y M or C Yell...

Страница 544: ...umn means that the main switch must be turned off and on to effect the setting change An asterisk to the right hand side of the mode number column means that this mode is stored in the EEPROM Engine o...

Страница 545: ...lls a set of gamma settings This can be either a the factory setting b the previous setting c the current setting or d the ACC factory setting Resolution Setting 1 1200x1200 Photo 2 600 x 600 Text 3 1...

Страница 546: ...ory storage location Toner Limit 1 Toner Limit Photo Adjusts the maximum toner amount for image development 100 to 400 260 1 step 106 2 Toner Limit Text CTL 100 to 400 190 1 step 5 3 2 BIT SWITCH PROG...

Страница 547: ...Buckle Paper Tray or By pass Paper Type Process Speed Paper Type N Normal TH Thick 1 Paper Tray 62 5 2 Paper Tray 125 3 Paper Tray 185 4 By pass N 62 5 5 By pass N 125 6 By pass N 185 7 By pass TH 003...

Страница 548: ...r B W is different than for color mode The transfer unit position affects the paper transport speed slightly This SP mode can adjust the motor speed for B W mode 1 0 to 1 0 0 0 1 step FA 005 3 YMC Thi...

Страница 549: ...n After the main switch has been turned on the machine enters the print ready condition when the heating roller temperature reaches the temperature specified in this SP mode When the machine is in the...

Страница 550: ...anges to a process speed that is slower than the current process speed for example when the speed changes from 185 mm s to 62 5 mm s The machine idles while reducing the fusing temperature When the fu...

Страница 551: ...ing the last job 0 to 180 1 1 minute step DFU Machine Temp Cor Machine Temperature Correction Th Threshold Heating or Pressure roller Corrects the fusing temperature depending on the temperature insid...

Страница 552: ...es the temperature to be subtracted from the targeted temperatures specified in SP1 105 3 to 24 0 to 30 10 5 C step Stand by Time 1 Job Receiving Specifies the time to shift the machine into the stand...

Страница 553: ...prints are made on OHP or thick paper at this time the fusing temperature tends to be higher than the target causing exit roller marks or a paper jam in the fusing section To prevent this the print jo...

Страница 554: ...5 97 1 step DFU 12 AC K 62 5 Displays the AC component of the charge roller bias adjusted during machine initialization or process control self check Sets AC bias in the various print modes for test p...

Страница 555: ...0 5 If there is no difference between the test prints check the LD unit NOTE Do not set the LD power to 300 or lower This may cause SC220 1 P K 62 5 C 0 to 1023 672 1 step DFU 2 P K 125 C 0 to 1023 64...

Страница 556: ...e receives no print start command for the time specified in this SP mode after receiving the print preparation command 0 to 60 10 1 second step 0 Not turned off except for Energy Saver mode 112 2 Job...

Страница 557: ...for black or in the low humidity condition this may cause dirty background due to insufficient agitation This SP mode limits the maximum possible toner supply for black and only in the low humidity c...

Страница 558: ...th full image coverage that can be printed after toner near end has been detected When near end is detected the pixels in the images are counted The machine detects toner end when the following happen...

Страница 559: ...4 by trial and error 0 or 1 1 Alphanumeric 0 Disabled 1 Enabled 223 3 Toner Fill Up BCU Activates or deactivates the Toner Fill Up mode which fills up the toner supply tube with toner during developer...

Страница 560: ...step 16 FC K P D 62 5 0 to 50 8 1 A step 17 FC K P D 125 0 to 50 16 1 A step 18 FC Y P D 62 5 0 to 50 6 1 A step 19 FC Y P D 125 0 to 50 11 1 A step 20 FC M P D 62 5 0 to 50 5 1 A step 21 FC M P D 12...

Страница 561: ...2 5 0 to 50 7 1 A step 69 FC K SP D 125 0 to 50 18 1 A step 70 FC Y SP D 125 0 to 50 13 1 A step 71 FC M SP D 125 0 to 50 11 1 A step 301 72 FC C SP D 125 BCU 0 to 50 12 1 A step Current Paper Size Tr...

Страница 562: ...50 5 1 A step 14 K B TH S 10 to 30 5 0 1 step 15 FC B TH S 10 to 30 0 0 1 step 16 K B OHP 10 to 30 10 0 1 step 17 FC B OHP 10 to 30 16 0 1 step 18 K B TH D 10 to 30 5 0 1 step 19 FC B TH D 10 to 30 0...

Страница 563: ...rary measure In this case the line position adjustment needs to be disabled with SP5 993 001 1 dot 20 1 Y 2 M 3 C 909 4 K BCU 255 to 255 0 1 dot step DFU Sub scan Reg Sub scan Registration Color Mode...

Страница 564: ...ine adjustment is required the adjustment should be done with SP5 993 010 to 012 1 dot 20 1 Y 128 to 127 0 1 dot step FA DFU 2 M 128 to 127 1 1 dot step FA DFU 3 C 128 to 127 1 1 dot step FA DFU 994 4...

Страница 565: ...step Vcnt Current Vcnt Current Value Display Color 1 K 2 Y 3 M 007 4 C Displays the current Vcnt value 0 to 240 0 1 step Humidity 008 1 Humidity Displays the humidity measured by the humidity temperat...

Страница 566: ...Vk value 255 to 255 1 step Normal Range 50 to 50 Vref Display Current Vref Display Color 1 K 2 Y 3 M 123 4 C Displays the current Vref value 0 0 to 5 0 0 1V step Process Control Process Control 1 ON...

Страница 567: ...number in the pointer table that was selected during the latest process control self check 1 to 30 1 step M A Target M A Target Color Adjusts the M A Mass per Area mg cm 2 value used during the proce...

Страница 568: ...job is completed the counter is reset even if the interrupt self check did not occur When K prints are made the number of prints is calculated with the K coefficient in SP3 906 5 3 Non use Time 1 Spec...

Страница 569: ...age Just after the main switch is turned on if the temperature measured by both the thermistor located at the right side on the laser optics housing unit and the temperature humidity sensor is greater...

Страница 570: ...ion force to increase or toner to coagulate This sometimes causes firefly spots or dirty background when a large amount of toner is supplied NOTE When enabling this SP mode the following SP modes shou...

Страница 571: ...Process Control Self check Result 975 1 P Ctrl Result Displays the result of the latest process control self check 0 to 9999 1 step All colors are displayed The results are displayed in the order K Y...

Страница 572: ...erasing the original shadow caused by the gap between the original and the scale 0 to 3 0 0 0 1 mm step FA Scanner Free Run 1 Lamp OFF 013 2 Lamp ON Performs the scanner free run with the exposure la...

Страница 573: ...R Gain Display Gain Adjustment Red 1 R EVEN 628 2 R ODD Displays the gain value of the amplifiers on the scanner SBU for Red G Gain Display Gain Adjustment Green 1 G EVEN 629 2 G ODD Displays the gain...

Страница 574: ...r Selection NV Changes the parameters for error diffusion 0 to 255 0 1 step DFU VPU Test Pattern 1 Test Pattern R Selects the test pattern generated by the scanner SBU board 0 to 4 0 1 step 0 Default...

Страница 575: ...M Letter Printer Gamma Adjustment for Magenta Letter mode 1 Offset Highlight 2 Offset Middle 3 Offset Shadow 4 Offset IDmax Adjusts the offset data of the printer gamma for magenta in Letter mode 0 to...

Страница 576: ...Photo Printer Gamma Adjustment for Magenta Photo mode 1 Offset Highlight 2 Offset Middle 3 Offset Shadow 4 Offset IDmax Adjusts the offset data of the printer gamma for magenta in Photo mode 0 to 30 1...

Страница 577: ...r EU AA 1 for NA 0 mm 1 inch Non Custom Size M Scan Non Custom Paper Size Main scan 1 Tray 1 2 Tray 2 3 Tray 3 4 Tray 4 040 6 By pass Tray CTL No used Non Custom Size Sub Scan Non Custom Paper Size Su...

Страница 578: ...rs x 60 min NA 300 New York EU 60 Paris CH 480 Peking TW 480 Taipei AS 480 Hong Kong User Code Co Clear User Code Counter Clear 404 1 User Code Co Clear Clears the user code counters Password 1 Passwo...

Страница 579: ...ers Engine Free Run 802 1 Engine Free Run Performs a free run on the printer engine NOTE The machine starts free run in the same condition as the sequence of A4 LT printing from the 1st tray Therefore...

Страница 580: ...k 00000000 to FFFFFFFFh 00000000h 1 hex unit step 27 SyslogServer Address Sets the syslog server address for the network 00000000 to FFFFFFFFh 7F000001h 1 hex unit step 28 Timer Server Address Sets th...

Страница 581: ...ou select 0 there will be a 120 s delay from the STP signal to the data transfer With 1 Fast there is no delay 52 ECP Switches the ECP setting for Centronics off on 0 or 1 1 0 Disabled 1 Enabled With...

Страница 582: ...ocument a job file Performance The transfer belt moves up for a color copy and keeps the same position until all the merged files have been output even if next job is a B W document in order to increa...

Страница 583: ...Stack 961 1 Finisher Stack BCU Enables or disables maximum stack mode for the lower shift tray only in staple mode If this is enabled the upper tray can be used for stacking 500 sheets but it stays a...

Страница 584: ...or 1 0 0 Lite 1 Full Loop Back Test 1 Duplex 3 Finisher 989 4 Paper Supply Unit Executes a communication test with peripherals by using a special tool connector which is unique for each peripheral The...

Страница 585: ...ng adjustment 3 to 15 5 1 o C The line position adjustment automatically starts when the temperature differs by the amount specified in this SP mode from the temperature when the last adjustment was d...

Страница 586: ...enta is always shifted one dot to the left reduce 5 993 11 by 1 10 M Reg Y 11 M Reg M 12 M Reg C A fine adjustment to the main scan registration 128 to 127 0 1 dot step FA 1 dot 20 13 M Mag Y 14 M Mag...

Страница 587: ...N OFF 1 Dev Unit PCU BCU Enables or disables PCU and development unit detection 0 or 1 0 Alphanumeric 0 Enable 1 Disable NOTE If this mode is disabled new unit detection also does not function Use thi...

Страница 588: ...rizontal 23 Solid 3 Single Color Selects the color for making a test pattern 0 to 6 6 1 step Alphanumeric 0 Red 1 Green 2 Blue 3 Yellow 4 Magenta 5 Cyan 6 Black 4 Color Mode Selects the color mode for...

Страница 589: ...nverter Solenoid 8 Pick up Motor Fwd 008 9 Pick up Motor Rev Activates the electrical components for functional check It is not possible to activate more than one component at the same time DF Free Ru...

Страница 590: ...aper edge 7 5 to 7 5 0 0 5 mm step Staple Position 111 1 Staple Position BCU Adjusts the stapling position Increment Staple position moves toward the edge of paper Decrement Staple position moves towa...

Страница 591: ...nt CMY 11 Development K 12 Copy Single Color 13 Copy Twin Color 14 Print B W Contact 15 DocBox B W Contact 20 Total Full Color 21 Total B W Single 22 Total Single 23 Total B W 24 Copy Full Color 25 Pr...

Страница 592: ...ay 4 5 By pass 204 6 Duplex CTL Displays the number of sheets fed from each paper feed station 0 to 9999999 0 1 sheet step NOTE The LCT is counted as the 3rd feed station ADF Total Counter 205 1 ADF T...

Страница 593: ...5 8 1 to 301 Over NV Displays the total number of multiple copy jobs made in copy mode Copy Co Job Mode Copy Counter Job Mode 1 Sort 2 Staple 3 Punch 4 Reverse Copy 306 5 Check Copy NV Displays the to...

Страница 594: ...pages NV Displays the number of copy jobs made from the document server and classed by the size of the job DS Co File No DS Co Document Server Counter 1 1 file 2 2 5 files 3 6 10 files 326 4 Over 11...

Страница 595: ...of original jams 0 to 9999 0 1 original step Paper Jam Location D Duplex MB Mail Box F Finisher E External I Internal ON On check OFF Off Check 3 Tray 1 ON 4 Tray 2 ON 5 Tray 3 LCT ON 6 Tray 4 ON 8 Re...

Страница 596: ...eck 505 57 Inverter Sensor Off Check CTL Displays the total number of original jams by location Jam Paper Size 4 A3 5 A4 13 B4 14 B5 32 DLT 36 LG 38 LT 44 HLT 506 128 Others CTL Displays the number of...

Страница 597: ...nted as the 3rd feed station Displays the number of revolutions of motors or clutches for each current maintenance unit 0 to 9999999 0 1 revolution step When a unit is replaced the machine automatical...

Страница 598: ...Clear 810 1 Access Code Clear Use to clear the access code if the customer forgets the code password Tray Counter Clear 1 Tray 1 2 Tray 2 3 Tray 3 LCT 4 Tray 4 816 6 Duplex Clears the counters SP7 20...

Страница 599: ...size of copies made from the document server SP7 323 Co Clear DS Job Mode Counter Clear DS Job Mode 843 1 Co Clear DS Job Mode Clears the counters classed by the job mode of copies made from the docum...

Страница 600: ...d is detected and the alert lights on the panel 2 5K prints before detecting the end condition The unit life is 1860 revolutions Increment Delays the alert display timing Decrement Hastens the alert d...

Страница 601: ...Copier Feature Expander G570 COPY SP MODE SM 5 63 G570 7 Mode No Class 1 2 and 3 Function Setting Check Sum 1 Engine Main 907 2 Engine MUSIC BCU Displays the check sum of the firmware...

Страница 602: ...cept for setting of Energy Saver I F Setup I O Buffer and I O Timeout PCL Menu 9 Scanner aplication Initializes the scanner application settings 10 Network aplication Deletes the network file applicat...

Страница 603: ...ensor 2 See Table 1 1 4 Tray Set Not set Set Paper Tray 2 0 Paper End Sensor Paper end Paper detected 1 Paper Lift Sensor Deactivated Activated Actuator not inside sensor 2 Paper Height Sensor 1 3 Pap...

Страница 604: ...Sensor 3 Paper not detected Paper detected 6 5 Exit Upper Limit Sensor Not full Full Fusing Unit 0 Fusing Unit Set Not set Set 1 Fusing Unit New 0 to 1 New unit installed 2 Oil Supply Unit Set Set Not...

Страница 605: ...r 3 Paper not detected Paper detected 5 Original width sensor 2 Paper not detected Paper detected 4 Original width sensor 1 Paper not detected Paper detected 3 Skew correction sensor Paper not detecte...

Страница 606: ...etting of SP 1 902 3 3 The machine detects either 11 x 81 2 LEF or B5 SEF depending on the setting of SP 1 902 4 Table 3 Paper Size By pass Table Models Bit No North America Europe Asia 4 3 2 1 11 x 1...

Страница 607: ...Solenoid 24 Oil Supply SOL Oil Supply Unit Solenoid 28 Fusing CL Fusing Unit Clutch 29 K Dev CL Development Unit Clutch K 30 C Dev CL Development Unit Clutch C 31 M Dev CL Development Unit Clutch M 32...

Страница 608: ...olor 62 5 81 CH AC K 62 5 Charge AC Bias for Black 62 5 82 CH AC FC 185 Charge AC Bias for Color 185 83 CH AC K 185 Charge AC Bias for Black 185 84 Dev AC FC 62 5 Development AC Bias for Color 62 5 85...

Страница 609: ...166 DI M1 193CCW Duplex Inverter Motor 1 193 Counterclockwise 168 DI M1 370CCW Duplex Inverter Motor 1 370 Counterclockwise 169 DI M1 370CW Duplex Inverter Motor 1 370 Clockwise 170 DI M1 450CW Duple...

Страница 610: ...ck in Color Mode 62 5 213 LD FC K 125 LD Power for Black in Color Mode 125 214 LD FC Y 62 5 LD Power for Yellow in Color Mode 62 5 215 LD FC Y 125 LD Power for Yellow in Color Mode 125 216 LD FC M 62...

Страница 611: ...aper size SP5 997 007 SP5 997 006 Tray By pass G570S505 WMF Test Pattern Selection SP5 997 002 0 None 1 1 dot sub scan line 2 2 dot sub scan line 3 1 dot main scan line 4 2 dot main scan line 5 1 dot...

Страница 612: ...ber After changing this value do the following 1 Run the Registry Editor 2 Access HKEY_LOCAL_MACHINE SOFTWARE Ricoh NetworkScanner 3 Change the value of PortNo to this SP mode s value 0 to 65535 3670...

Страница 613: ...FU 0 Standard 1 Smooth 2 Clearly 3 Liner 4 Text image for the delivery function 5 Text photo image for the delivery function 6 Photo image for the delivery function 5 Notch No 7 Lighter Brightness Adj...

Страница 614: ...4 1 step DFU 2 MTF Filter Coefficient Sub scan As above for sub scan 0 13 4 1 step DFU 3 Smoothing Filter Selects the smoothing pattern for Text Photo mode when using binary picture processing mode A...

Страница 615: ...er coefficient in the main scan direction for Photo mode Select a higher number for a stronger filter If this is 0 the MTF filter is not applied 0 to 15 0 1 step DFU 2 MTF Filter Coefficient Sub scan...

Страница 616: ...step DFU 24 Notch No 1 Darker Brightness 0 to 255 128 1 step DFU 25 Notch No 1 Darker Contrast 0 to 255 128 1 step DFU 004 26 Notch No 1 Darker Threshold NV 0 to 255 70 1 step DFU Gray scale mode sett...

Страница 617: ...o 255 128 1 step DFU 19 Notch No 3 Threshold 0 to 255 100 1 step DFU 20 Notch No 2 Brightness 0 to 255 128 1 step DFU 21 Notch No 2 Contrast 0 to 255 128 1 step DFU 22 Notch No 2 Threshold 0 to 255 85...

Страница 618: ...7 Lighter B Threshold 0 to 255 128 1 step DFU 16 Notch No 6 R Brightness 0 to 255 177 1 step DFU 17 Notch No 6 G Brightness 0 to 255 174 1 step DFU 18 Notch No 6 B Brightness 0 to 255 177 1 step DFU...

Страница 619: ...o 255 128 1 step DFU 42 Notch No 4 Middle B Threshold 0 to 255 128 1 step DFU 43 Notch No 3 R Brightness 0 to 255 125 1 step DFU 44 Notch No 3 G Brightness 0 to 255 127 1 step DFU 45 Notch No 3 B Brig...

Страница 620: ...reshold NV 0 to 255 128 1 step DFU Compression ratio of gray scale 1 Compression ratio Normal image Selects the compression ratio for grayscale processing mode JPEG for the three settings that can be...

Страница 621: ...timer of N W error 004 1 Display timer of N W error NV Selects the length of time that the network error message for the scanner utilities is displayed If this is 0 the error message is displayed unt...

Страница 622: ...ng Please wait is displayed for a few seconds the copy window will open The machine is ready for normal operation 5 6 2 SYSTEM SETTINGS AND COPIER SETTING RESET System Setting Reset The system setting...

Страница 623: ...defaults Use the following procedure 1 Press User Tools Counter 2 Hold down and then press Copier Document Server Settings NOTE You must press first 3 When the message prompts you to confirm that you...

Страница 624: ...work Support 1 Scanner IPU Scanner control IPU Flash ROM Scanner IPU 1 Operation Panel Panel control Operation Panel Ope Panel XX 1 Fax FCU Fax control FCU Jupi FCU XXX 1 1 Language 16 languages Langu...

Страница 625: ...4 Open the front cover 5 Turn on the main switch The message below is displayed Press the button where the firmware description is displayed 6 Pressing the UpDate button starts updating the firmware...

Страница 626: ...anything this is normal while firmware update is in process The following message is displayed for 10 seconds after pressing the Update button Then the message disappears and firmware update starts Y...

Страница 627: ...Check CPU Check ASIC Check Standard RAM Conection Check Optional RAM Connection Check Clock Generator Check Standard NVRAM Check Font Header Check Optional NVRAM Check Real Time Clock Check Network C...

Страница 628: ...Diagnosis Follow this procedure to execute detailed self diagnosis 1 Switch off the machine and connect the parallel loopback device to the Centronics I F port 2 Hold down press and hold down and then...

Страница 629: ...by the user 5 6 5 9 1 HOW TO USE UP MODE UP Mode Initial Screen User Tools Counter Display To enter the UP mode press User Tools Counter System Settings In the User Tools Counter display press System...

Страница 630: ...to display more options Perform the settings press Exit to return to the User Tools Counter display and then press Exit to return to the copy window Printer Facsimile Scanner Settings In the User Tool...

Страница 631: ...ier Feature Expander G570 USER PROGRAM MODE SM 5 93 G570 Counter In the User Tools Counter display press Counter Maintenance In the User Tools Counter display press Maintenance G570S907 WMF G570S908 W...

Страница 632: ...achine recognizes whether or not the fusing clutch is used according to the DIP switch setting NOTE When replacing the BCU board check if the old board has a DIP switch on it If there is no DIP switch...

Страница 633: ...ht goes to the CCD on the sensor board by way of the 1st and 2nd scanners The sensor board converts the CCD analog signals into digital signals When the original is manually placed on the exposure gla...

Страница 634: ...anging the scanner motor speed and in the main scan direction it is done by image processing on the IPU board Magnification in the sub scan direction can be adjusted by changing the scanner motor spee...

Страница 635: ...l length The SBU controller on the SBU board checks each sensor status when the platen cover sensor is activated as it is closed It detects the original size by the on off signals received from each s...

Страница 636: ...riginal size will be indicated on the operation panel display The above table shows the outputs of the sensors for each original size This original size detection method eliminates the necessity for a...

Страница 637: ...ble below shows the controlled circuits and their recovery procedures Circuit Recovery 5V 24V If the problem is solved the machine goes to standby after turning the main switch off and on 3 3 V 12V 15...

Страница 638: ...signals The SBU Sensor Board Unit converts the three analog signals to 10 bit digital signals It sends these signals to the IPU Image Processing Unit The IPU processes the image then the image data is...

Страница 639: ...t 1024 gradations digital signals White Level Correction White reference plate scanned before the original Data is updated before each scan Corrects for variations in the white level across the page i...

Страница 640: ...as the machine scans down the page Adjustments The properties of the scanner unit which are necessary for controlling the scanner VPU video processing unit are not stored in the memory of the printer...

Страница 641: ...n the amount of light at the edge and center of a scanned image caused by the scanner lens or variations among pixels of the CCD Shading Correction Picture Elemnet Correction Scanner Correction Filter...

Страница 642: ...ce between the R G and B signals depends on the magnification ratio If this calculation does not result in an integer the corrected data is set to the closest integer but further correction is needed...

Страница 643: ...from the original image Fig 1 Scanner gamma correction inverts the video signals The shading circuit converts the signal from 10 bit to 8 bit The IPU section converts the signal levels as shown in Fig...

Страница 644: ...olor mode single color or full color Users can select a different threshold for each mode ADS Auto Image Density Selection Full color mode 1 Refers to the RGB data taken from the entire original 2 Cal...

Страница 645: ...pecial modes applied To represent green the yellow and cyan toners are used in a 1 1 ratio Color Conversion Table Original Color Toner K R Y G C B M W Y 1 1 1 1 0 0 0 0 M 1 1 0 0 0 1 1 0 C 1 0 0 1 1 1...

Страница 646: ...elements cannot be squeezed or expanded Imaginary points are calculated corresponding to a physical enlargement or reduction Image density is then calculated for each of the imaginary points based on...

Страница 647: ...akes new gamma curves for each color in each mode text photo and black text After ACC the gamma curve for each color can be adjusted with service programs SP4 909 to SP4 918 4 different modes 1 ID max...

Страница 648: ...scale on the C 4 test chart figure 4 Middle Middle ID The Middle ID mode adjusts the image density between Level 3 and Level 7 of the color gradation scale on the C 4 test chart figure 5 Highlight Low...

Страница 649: ...image density 5 The copier combines the corrected gamma curve with the Shadow Middle and Highlight values currently in memory 6 The copier then calculates the ID max amplitude of the gamma curve based...

Страница 650: ...ction Copy Mode Printer Mode Gradation for printing 2 bits pixel 1 bit pixel LD control SP2 103 101 to 110 SP2 103 1 to 59 Pointer table display SP3 902 5 to 8 SP3 902 1 to 4 M A target SP3 903 5 to 8...

Страница 651: ...Data Path 1 Image Store Image Delivery Mode The user can select the following modes from the LCD 1 Delivery only 2 Store only 3 Store and delivery After image processing and image compression all imag...

Страница 652: ...1 500 MB 500 MB Downloaded fonts forms Remains stored even after cycling power off on File System 2 1 000 MB 1 000 MB Job spooling area Erased after power off File System 3 2 000 MB 2 000 MB Work dat...

Страница 653: ...through BCU Printer Application Controller IPU through Controller BCU Scanner Application 1 bit 8 bits SBU IPU Controller HDD Memory Fax Application Transmission Reception Transmission SBU IPU FCU Re...

Страница 654: ......

Страница 655: ...mum original size A3 11 x 17 Original reference position Left rear corner Copy speed Normal 28 cpm color or 38 cpm black white OHP thick 10 cpm color black white ADF 1 to 1 28 cpm color or 38 cpm blac...

Страница 656: ...40 V 50 60 Hz 1 1 A for Europe Asia Maximum power consumption during copying System 1 440 W or less Scanner 240 W or less Dimensions W x D x H System the next page Scanner 570 x 757 x 100 mm without p...

Страница 657: ...Printer mainframe with CF Expander One tray Paper Feed Unit and Rack A 45 mm B 1 100 mm C 975 mm 2 Printer mainframe with CF Expander One tray Paper Feed Unit Duplex unit Finisher and Rack D 150 mm E...

Страница 658: ...SPECIFICATIONS G570 7 4 SM 3 Printer mainframe with CF Expander Large Capacity Tray Two tray Paper Feed Unit Duplex unit Finisher and Rack G 150 mm H 1 200 mm G570V212 WMF G H...

Страница 659: ...300 400 600 dpi Grayscales 1 bit or 8 bits pixel each for RGB Scanning Throughput ARDF mode Without 40GB HDD B W 21 spm A4 81 2 x 11 SEF 200 dpi 1 bit Color 11 spm A4 81 2 x 11 SEF 200 dpi 8 bits Wit...

Страница 660: ...17 DLT Yes No Yes Yes 11 x 15 No No Yes No 10 x 14 No No Yes No 8 5 x 14 LG Yes No Yes No 8 5 x 13 F4 No No Yes Yes 8 25 x 13 No No No No 8 x 13 F No Yes No No 8 5 x 11 LT Yes No Yes No 11 x 8 5 LT Ye...

Страница 661: ...Y N Y Letter LEF 11 x 8 5 Y Y Y Y Y Y Y Legal SEF 8 5 x 14 N Y N N Y Y N Y Half Letter SEF 5 5 x 8 5 N N N N N N Y Executive SEF 7 25 x 10 5 N Y N N Y N Y Executive LEF 10 5 x 7 25 N N N N N N Y F SEF...

Страница 662: ...Y N N N Ledger SEF 11 x 17 Y Y Y Y Y Letter SEF 8 5 x 11 Y Y Y Y Y Letter LEF 11 x 8 5 Y Y Y Y Y Legal SEF 8 5 x 14 Y Y Y Y Y Half Letter SEF 5 5 x 8 5 Y Y N N N Executive SEF 7 25 x 10 5 Y Y Y Y Y E...

Страница 663: ...SCANNER The scanner driver and utility software are provided on one CD ROM Scanner Drivers Network Twain Driver for Win95 98 ME NT4 0 2000 Scanner Utilities Scan Router V2 Lite Cherry Lite for Win95...

Страница 664: ...d one of the three paper feed options Paper Feed Unit 500 x 1 G567 D Paper Feed Unit 500 x 2 G568 D LCT G569 D Install any one of these three units Duplex Unit G571 E Punch Unit B377 Requires the fini...

Страница 665: ...B DIMM Memory G581 J NVRAM Memory G311 K IEEE1394 I F Board G590 L At least 64 MB of DIMM is required HDD Type 1 G308 M Only for printer features HDD Type 2 G309 M For both printer and copier features...

Страница 666: ...0 kg 14 to 28 lb Table Capacity 80 sheets 80 g m2 20 lb Original Standard Position Rear left corner Separation Feed belt and separation roller Original Transport Roller transport Original Feed Order F...

Страница 667: ...1 Paper Weight 60 to 105 g m2 16 to 28 lb Stack Capacity 80 g m2 20 lb Tray 1 100 sheets Tray 2 100 sheets A4 smaller than 81 2 x 11 250 sheets B4 81 2 x 14 Printing Speed Resolution Printing Speed 60...

Страница 668: ......

Страница 669: ...ARDF G564...

Страница 670: ......

Страница 671: ...aten sheet Velcro pads F Original exit tray x 2 Slide to the right and then pull out CAUTION The hinge of the ARDF is spring loaded and becomes much lighter with all the covers removed After removing...

Страница 672: ...2 SM 1 2 ORIGINAL FEED UNIT Open the top cover A Original feed unit Press it toward you on its shaft to release and lift out 1 3 ORIGINAL PICK UP ROLLER Original feed unit 1 2 A Pick up roller x 1 G56...

Страница 673: ...l pick up roller 1 2 1 3 A Shaft x 1 NOTE Before removing the shaft note carefully the positioning of the spring B This must be reset during re installation C Feed belt cover Timing belt gear shaft sp...

Страница 674: ...CORRECTION INTERVAL REGISTRATION ORIGINAL WIDTH SENSORS Open the top cover A Upper original guide x 3 B Skew correction sensor x 1 C Interval sensor x 1 D Registration sensor x 1 E Original width sens...

Страница 675: ...TH SENSORS Raise the original table A Lower cover of original tray x 4 B Original length sensor 1 x 1 C Original length sensor 2 x 1 1 7 SEPARATION ROLLER Original feed unit 1 2 A Separation roller co...

Страница 676: ...NOTE Raise the original tray before you re install the paper feed guide Separation roller torque limiter x 1 1 7 C Bracket x 1 x 1 D Inverter sensor x 1 E Original set sensor x 1 1 9 PICK UP MOTOR ORI...

Страница 677: ...MOTOR SM 8 7 G564 1 10 TRANSPORT MOTOR AND INVERTER MOTOR Rear cover 1 1 A Pick up roller assembly x 1 x 3 x 3 B Motor bracket x 3 x 2 Timing belt x 2 C Transport motor x 2 Spring x 1 D Inverter motor...

Страница 678: ...CORRECTION ROLLER CLUTCH G564 8 8 SM 1 11 FEED MOTOR SKEW CORRECTION ROLLER CLUTCH Rear cover 1 1 A Motor bracket x 5 x 1 B Feed motor x 2 C Clutch stopper x 1 D Skew correction roller clutch x 1 G564...

Страница 679: ...the exit guide plate C Exit guide plate cover x 2 D Exit sensor x 1 x 1 1 13 STAMP SOLENOID Rear cover 1 1 Open exit guide plate 1 12 A Exit guide plate cover x 1 B Stamp solenoid x 1 x 1 1 14 CONTRO...

Страница 680: ...CW OFF OFF ON ON OFF ON OFF Original Set Sensor Pick up Motor Original Stopper H P Sn Original Pick up H P Sn Feed Motor Feed Clutch Skew Correction Sn Interval Sn Registration Sn Transport Motor DF G...

Страница 681: ...ON ON OFF OFF C W ON OFF ON OFF Pick up Motor Original Stopper H P Sn Original Pick up H P Sn Feed Motor Feed Clutch Skew Correction Sn Interval Sn Transport Motor Registration Sn DF Gate Exit Sn Inve...

Страница 682: ...turn on after the feed motor has fed the original 185 mm Transport jam Jam 4 The interval sensor does not turn on after the feed motor has fed the original 141 mm Registration sensor Jam 5 The registr...

Страница 683: ...s 1 2 phase 1 0 0 0 Free run one sided original 100 color mode 1 0 0 1 Free run one sided original 200 color mode 1 0 1 0 Free run one sided original 32 color mode 1 0 1 1 Free run one sided original...

Страница 684: ...ler 17 Skew correction roller 9 Exit roller 18 Feed belt Pick up Mechanism Picks up the originals for scanning Feed Separation Mechanism Comprised of the feed belt and separation roller feeds and sepa...

Страница 685: ...DRIVE LAYOUT 1 Feed motor 7 Inverter roller 2 Feed belt 8 Exit roller 3 Pick up roller 9 Separation roller 4 Pick up motor 10 Transport roller 5 Transport motor 11 Skew correction roller 6 Inverter mo...

Страница 686: ...sensors A and two original length sensors B and C The machine determines the original width when the leading edge of the original activates the registration sensor The ARDF detects the original size...

Страница 687: ...5 L 148 x 210 mm A5 S 210 x 148 mm ON B6 L 128 x 182 mm B6 S 182 x 128 mm DLT L 11 x 17 ON ON ON ON ON 11 x 15 L ON ON ON ON ON 10 x 14 L ON ON ON ON LG L 81 2 x 14 ON ON ON F4 L 81 2 x 13 ON ON ON F...

Страница 688: ...below cannot be determined the image cannot be correctly scaled reduced or enlarged or processed until the document length has been accurately detected The length must be determined before the image...

Страница 689: ...ssed the pick up motor D turns on and the original stopper cam E rotates The original stopper lowers and releases the original Next the pick up roller cam F lowers the pick up roller and then the feed...

Страница 690: ...aper slightly until it presses against the skew correction roller C and buckles slightly to correct any skew 4 4 3 REDUCING THE INTERVAL BETWEEN PAGES After performing skew correction the feed motor r...

Страница 691: ...drives the transport roller A and the exit roller B When the leading edge of the original activates the interval sensor C the transport motor rotates the transport roller The transport roller then fee...

Страница 692: ...junction gate D closes Next the inverter motor turns on and the inverter roller E starts rotating to feed the original from the reverse table Then the original is fed to the transport roller and the...

Страница 693: ...original reaches the stamp the transport motor stops and the stamp solenoid turns on if the page is sent successfully immediate transmission or stored successfully memory transmission After stamping...

Страница 694: ......

Страница 695: ...FAX UNIT G307...

Страница 696: ......

Страница 697: ...nes 5 Avoid using a telephone other than a cordless type during an electrical storm There may be a remote risk of electric shock from lightning 6 If there is a gas leak do not use the telephone in the...

Страница 698: ...Turn on the DIP switch B on the MBU board then install the fax unit C x 2 NOTE Make sure that the controller unit is installed when inserting the fax unit If the controller unit is installed after th...

Страница 699: ...e to the LINE jack at the rear of the machine 9 Plug in the machine and turn on the main power switch NOTE The machine must be connected to a properly grounded socket outlet 10 Be sure to set the cloc...

Страница 700: ...he thumb screw A on the left spacer 2 Install the handset bracket B on the left arm 2 screws 1 thumb screw 3 Install the handset holder C on the bracket 2 screws 4 Place the handset D with the handset...

Страница 701: ...window LINE2 A from the panel plate B 2 Install the G3 board C and NCU board D 3 screws each 3 Attach the harness clamp E 4 Connect the harness F to the connectors on G3 and NCU boards harness clamp E...

Страница 702: ...the fax unit and controller unit 8 Connect the cable to the LINE2 jack then plug in the machine and turn the main switch on 9 Attach the FCC IC approval label to the machine near the ISDN jack this s...

Страница 703: ...el B 2 Install the G4 unit C 3 screws and harness clamp 3 Connect the flat cable D to the connector E on the FCU board 4 Connect the I F board F to the G4 unit and connect the flat cable D to the I F...

Страница 704: ...the cable to the ISDN jack then plug in the machine and turn the main switch on 9 Attach the FCC IC approval label to the machine near the ISDN jack this step is only for US Canada 10 Enter service m...

Страница 705: ...d and the network cable 1 Turn on the DIP switch A on the fax function upgrade unit B 2 Attach the stand C to this unit 3 Connect the fax function upgrade unit to CN621 and attach the stand to the boa...

Страница 706: ...ata in the printer buffer 2 Turn off the main switch and disconnect the power cord and the network cable 1 Slide the expansion memory A into the CN602 slot and tilt it down until it is locked by the p...

Страница 707: ...rty is out of paper or has a jammed printer The other party pressed Stop during communication 0 03 Incompatible modem at the other end The other terminal is incompatible 0 04 CFR or FTT not received a...

Страница 708: ...may be defective try sending to another machine 0 08 The other end sent RTN or PIN after receiving a page because there were too many errors Check the line connection Check the FCU NCU connectors Repl...

Страница 709: ...of retraining Check the line connection Check the FCU NCU connectors Replace the NCU or FCU Check for line problems Try calling another fax machine Try adjusting the reconstruction time for the first...

Страница 710: ...ommunication Check the line connection Retry communication 0 70 The communication mode specified in CM JM was not available V 8 calling and called terminal The other terminal did not have a compatible...

Страница 711: ...qualizer setting If these errors happen at the receiving terminal Try adjusting the rx cable equalizer setting Try increasing the tx level Try using V 17 or a slower modem if the same error is frequen...

Страница 712: ...communication error If this is frequent update the ROM or replace the FCU 3 00 G4 interface board reset Replace the G4 interface board or FCU 3 10 Disconnection during ISDN G3 communication Check the...

Страница 713: ...from memory 5 25 SAF file access error Replace the FCU or EXMEM board 6 00 G3 ECM T1 time out during reception of facsimile data 6 01 G3 ECM no V 21 signal was received 6 02 G3 ECM EOR was received T...

Страница 714: ...canning Lower the scan resolution if possible Add optional page memory 22 01 Memory overflow while receiving Wait for the files in the queue to be sent Delete unnecessary files from memory Transfer th...

Страница 715: ...a network problem do the following Check the error bit rate of the network If it is high contact the network administrator and ask them to improve the line Check the network speed is it 56 or 64 kbps...

Страница 716: ...received an unsolicited DM F 1 2 7 22 At TEI release the machine received an unsolicited UA F 1 2 7 23 At the start of link set up the machine received an unsolicited DM F 0 2 7 24 At TEI release the...

Страница 717: ...ion 3 2 2 5 B CHANNEL LINK LAYER Code Probable Cause Action 7 60 T3 timeout timeout while waiting for flag 4 7 61 T3 timeout timeout while waiting for SABM during an incoming call 4 7 62 T1 timeout x...

Страница 718: ...ile waiting for an RF packet 6 7 95 T23 timeout timeout while waiting for a CF packet 6 7 96 T10 timeout timeout while waiting for the first frame 6 2 2 7 TRANSPORT LAYER Code Probable Cause Action 8...

Страница 719: ...size error in RSSP 8 8 44 Service identification error in RSSP 8 8 45 Session user data error in RSSP 8 8 47 Message synchronization error inside the CCU 8 8 48 Document task busy 8 8 50 Ti timeout no...

Страница 720: ...0 8 8 76 Internal error 8 2 2 10 PRESENTATION LAYER Code Probable Cause Action 8 80 X 209 coding error in session user data LI error 8 8 81 PV error in session user data 8 8 82 PI error in session use...

Страница 721: ...switch and turn it back on 2 3 2 SC1201 When the FCU detects an unrecoverable error in the SRAM which requires a complete SRAM initialization the fax unit displays this SC Code and stops There is no...

Страница 722: ...he fax unit See section 2 3 1 for the initialization procedure Automatic reset 1201 Unrecoverable FCU SRAM error Refer to section 2 3 2 Service Call display 1207 Unrecoverable Fax Function Upgrade SRA...

Страница 723: ...These LEDs show the status of the machine LED 1 LED 2 LED 3 LED 4 Initial Settings O ON OFF Initial check if the flash ROM is updated O O O O Handshaking with the FCU ready O O Standby Mode Ready to c...

Страница 724: ...tments In the machine acting in NT mode CiG4 board set bits 0 and 1 of G4 parameter switch 0D to 1 In the machine acting in TE mode SiG4 board set bit 0 of G4 parameter switch 0D to 0 and bit 1 to 1 4...

Страница 725: ...cover or ARDF is open while the main machine is communicating with a facsimile machine or the network server or while the machine is accessing the hard disk or memory for reading or writing data 3 1...

Страница 726: ...lighted g Press twice to leave the SP mode return to the copy window to resume normal operation h Press any Group number to open a list of SP modes and titles for that group For example to open the SP...

Страница 727: ...nt to adjust 3 Use the scrolling buttons in the center of the SP mode window to display the SP number that you want to open then press that number to expand the list 4 Use the center touch panel butto...

Страница 728: ...05 001 016 00 0F Change the bit switches for the protocol settings of the standard G3 board Section 3 2 Bit Switches G3 2 Switch 106 001 016 00 0F Change the bit switches for the protocol settings of...

Страница 729: ...turn this SP on 103 004 Transmission Disabled If you turn this SP on the machine does not send any fax messages on the G3 1 line PSTN 2 Port Settings 001 Select Line Select the line setting for the G3...

Страница 730: ...ts the bit switches and user parameters Factory setting 104 000 Resets the bit switches and user parameters user data in the SRAM and files in the SAF memory Delete All Speed Dials 001 Speed Dials Ena...

Страница 731: ...e user files in the SAF memory including confidential messages NOTE Do not use this function unless the customer is having trouble printing confidential messages or recovering files stored using the m...

Страница 732: ...age Test 110 G3 2 Modem Tests 111 G3 2 DTMF Tests 112 G3 2 V34 S2400baud 113 G3 2 V34 S2800baud 114 G3 2 V34 S3000baud 115 G3 2 V34 S3200baud 116 G3 2 V34 S3429baud 124 IG3 1 Modem Tests 125 IG3 1 DTM...

Страница 733: ...led 1 Enabled 1 Confidential RX messages can be printed out without the password Use this bit if the customer forgot the password for the confidential messages Reset this bit to 0 after printing confi...

Страница 734: ...communication troubleshooting It shows the content of the transmitted facsimile protocol signals Always reset this bit to 0 after finishing testing If system switch 09 bit 6 is at 1 the list is only...

Страница 735: ...ential Other Other parameters The following information is shown in 6 bit format Bit 1 is the first bit from the left and bit 6 is at the right end Bit 1 Smoothing 0 Off 1 On Smoothing is disabled in...

Страница 736: ...n access the machine System Switch 03 SP No 1 101 004 No FUNCTION COMMENTS 0 to 7 Length of time that RDS is temporarily switched on when bits 6 and 7 of System Switch 02 are set to User selectable 00...

Страница 737: ...er the service mode and reset this bit to 1 Otherwise anybody who knows how to enter the key operator mode can transfer confidential messages 6 G3 CSI G4 Terminal ID programming level 0 User level 1 S...

Страница 738: ...error code on the error report 0 No 1 Yes 1 Error codes are printed on the error reports 4 Not used Do not change the settings 5 Power failure report 0 Disabled 1 Enabled 1 A power failure report will...

Страница 739: ...N 1 ISDN If an ISDN unit has been installed this bit determines whether G3 transmissions go out over the PSTN or the ISDN 7 Line used when the machine falls back to G3 from G4 if the other end is not...

Страница 740: ...10 SP No 1 101 017 No FUNCTION COMMENTS 0 to 7 Threshold memory level for parallel memory transmission Threshold N x 128 KB 256 KB N can be between 00 FF H Default setting 02 H 512 KB System Switch 1...

Страница 741: ...t it may overwrite the file number which is on the top right of the page On an A4 page if the CIL is moved over by more than 50 mm it may overwrite the page number System Switch 13 Not used do not cha...

Страница 742: ...t used do not change the settings System Switch 19 SP No 1 101 026 No FUNCTION COMMENTS 0 3 Not used Do not change the settings 4 Number of jobs controlled for PC FAX TX 0 64 Jobs 1 No limitations But...

Страница 743: ...f the communication records for the Journal is full fax communications are still possible But the machine will overwrite the oldest communication records Cross Reference Automatic Journal output User...

Страница 744: ...7 RAM initialization after the optional Function Upgrade unit is installed or removed 0 Enabled 1 Disabled When the machine detects that a Function Upgrade unit has been installed or removed the machi...

Страница 745: ...ettings 3 Received fax print start timing G3 reception 0 After receiving each page 1 After receiving all pages 4 Received fax print start timing G4 reception 0 After receiving each page 1 After receiv...

Страница 746: ...itch 02 SP No 1 102 003 No FUNCTION COMMENTS 0 7 Binary picture processing Threshold for Text mode Normal setting center position This setting determines the threshold value for binary picture process...

Страница 747: ...to 7 MTF filter level Text Photo mode The value can be between 0 Off and F For a weaker threshold input a lower value Default setting 2 This setting is independent from the threshold specified by the...

Страница 748: ...07 bit 2 If parallel memory tx is enabled the machine always erases the scanned pages when an original jam occurs The machine then asks the user to retry from the first page even if the parallel memor...

Страница 749: ...nches This bit determines which resolution unit will be used for scanning a fax message Default setting mm 2 ADF jam alarm display time 0 60 s 1 30 s The bit is only effective when bit 0 of scanner bi...

Страница 750: ...abled 1 Enabled This switch is only effective when user parameter 02 bit 2 printing the received date and time on received fax messages is enabled 1 The machine prints the received and printed date an...

Страница 751: ...ting 0 Enabled 1 Disabled 4 LCT usage for fax printing 0 Enabled 1 Disabled 0 The paper feed station can be used to print fax messages and reports 1 The specified paper feed station will not be used f...

Страница 752: ...Cross reference Length reduction On Off Printer Switch 03 Bit 0 Printer Switch 04 SP No 1 103 005 No FUNCTION COMMENTS 0 to 4 Maximum reducible length when length reduction is enabled with switch 03...

Страница 753: ...here communication failure occurred 1 Only destinations where communication failure occurred are printed on the Communication Failure Report 5 7 Not used Do not change the settings Printer Switch 08 N...

Страница 754: ...ed 1 Disabled 0 When page separation has taken place all the pages are reduced with the same reduction ratio 1 Only the last page is reduced to fit the selected paper size when page separation has tak...

Страница 755: ...the compression capabilities to be used in the transmission and to be declared in phase B handshaking of the T 30 protocol 4 Not used Do not change the settings 5 JBIG compression method Reception 0 O...

Страница 756: ...s function does not work when dialing is done from the external telephone 4 5 Not used Do not change the setting 6 to 7 Maximum printable page length available Bit 7 6 Setting 0 0 No limit 0 1 B4 364...

Страница 757: ...eceives RTN or PIN This bit is ignored for memory transmissions or if ECM is being used 4 7 Not used Do not change the settings Communication Switch 03 SP No 1 104 004 No FUNCTION COMMENTS 0 to 7 Maxi...

Страница 758: ...0 Fallback disabled 1 Fallback enabled 1 Enable this switch only when G4 communication errors occur because the exchanger connects G4 calls to the PSTN This problem occurs with some types of exchange...

Страница 759: ...were no problems 1 The machine will only send back a Transfer Result Report if there were errors during communication meaning one or more of the End Receivers could not be contacted 4 Printout of the...

Страница 760: ...e not programmed and Quick Dial 05 is programmed the machine will send the report to Quick 05 Default setting 05 H 5 digits 5 7 Not used Do not change the settings Communication Switch 0D SP No 1 104...

Страница 761: ...e transmission data scanned in inch format are transmitted without conversion In memory transmission data stored in the SAF memory in mm format are transmitted without conversion Note When storing the...

Страница 762: ...nly Change this bit to 1 when the customer requires 7 G4 Dual communication 0 Enabled 1 Disabled 1 The machine uses only one B channel for communication This enables a customer to occupy another B cha...

Страница 763: ...ine detects 0 as the first dialed number it automatically disables V 8 protocol Alternatively if 3 is the PSTN access code set bit 3 to 1 Communication Switch 1C SP No 1 104 029 No FUNCTION COMMENTS 0...

Страница 764: ...d Do not change the setting 6 CED ANSam transmission 0 Disabled 1 Enabled Do not change this setting unless the communication problem is caused by the CED ANSam transmission 7 Not used Do not change t...

Страница 765: ...n most cases 4 CTC transmission conditions 0 Ricoh mode PPR x 1 1 ITU T mode PPR x 4 When using ECM the machine will choose a slower modem rate after receiving PPR once Ricoh mode or four times ITU T...

Страница 766: ...4 to 5 Initial modem type for 9 6 k or 7 2 kbps Bit 5 Bit 4 Setting 0 0 V 29 0 1 V 17 1 0 V 34 1 1 Not used These bits set the initial modem type for 9 6 and 7 2 kbps if the initial modem rate is set...

Страница 767: ...of wire between the modem and the telephone exchange Use the dedicated transmission parameters for specific receivers Also try using the cable equalizer if one or more of the following symptoms occur...

Страница 768: ...edium 1 1 High Use a higher setting if there is signal loss at higher frequencies because of the length of wire between the modem and the telephone exchange Also try using the cable equalizer if one o...

Страница 769: ...ITU T T 30 recommendation The first line should come within 5 s of CFR 7 Not used Do not change the settings G3 Switch 0B SP No 1 105 012 No FUNCTION COMMENTS 0 Protocol requirements Europe 0 Disable...

Страница 770: ...34 reception 6 Not used Do not change the settings 7 B signal detection time for V 34 polling transmission 0 75 ms default setting 1 65 ms Change this switch only when there are communication errors...

Страница 771: ...ve the extended DIS frames 5 Not used Do not change the setting 6 CED ANSam transmission 0 Disabled 1 Enabled Do not change this setting unless the communication problem is caused by the CED ANSam tra...

Страница 772: ...em rate after receiving a PPR if the following condition is met in communications at 14 4 12 0 9 6 and 7 2 kbps NTransmit N send Re NTransmit Number of transmitted frames NResend Number of frames to b...

Страница 773: ...3 bit2 4 to 5 Initial modem type for 9 6 k or 7 2 kbps Bit 5 Bit 4 Setting 0 0 V 29 0 1 V 17 1 0 V 34 1 1 Not used These bits set the initial modem type for 9 6 and 7 2 kbps if the initial modem rate...

Страница 774: ...wire between the modem and the telephone exchange Use the dedicated transmission parameters for specific receivers Also try using the cable equalizer if one or more of the following symptoms occurs Co...

Страница 775: ...5 s 1 13 s This bit set the maximum interval between EOL end of line signals and the maximum interval between ECM frames from the other end Try using a longer setting if error code 0 21 is frequent 5...

Страница 776: ...cally reset these bits for each country after a country code System Switch 0F is programmed Change the required bits manually at installation 6 Not used Do not change the settings 7 Not used Do not ch...

Страница 777: ...protocol dump list of the last communication only This bit is only effective for the dump list D Bch1 1 7 Not used Do not change these settings G4 Internal Switch 04 No FUNCTION COMMENTS 0 2 Not used...

Страница 778: ...Switch 0F Not used do not change these settings G4 Internal Switch 10 Dch Layer 1 No FUNCTION COMMENTS 0 5 Not used Do not change these settings 6 INFO1 signal resend 0 Resend 1 No resend 0 Some DSUs...

Страница 779: ...ubaddress to the SETUP signal to the receiver However some networks may require the machine to add this ID and or subaddress Only in this case should this bit be at 1 3 Attachment of the Lower Layer C...

Страница 780: ...he SETUP message In rx mode this determines the information transfer capability that the machine can use to receive a call Set this bit to 1 if the ISDN does not support 3 1 kHz audio 1 2 Not used Do...

Страница 781: ...the DSU as a model K200 is connected the machine receives most of the calls because the response time to a call is faster than the K200 If the customer wants the K200 to receive most of the calls adju...

Страница 782: ...zed bit 7 of bit switch 17 must be 1 Also bit 0 of the Communication Switch 07 must be at 0 or Fallback from G4 to G3 will be disabled 7 This bit determines whether fallback from G4 to G3 occurs on re...

Страница 783: ...1 Channel used in ISDN L2 64k mode 0 B1 1 B2 When making an IDSN L2 back to back test you can select either the B1 or B2 channel with this bit switch 2 7 Not used Do not change the factory settings G...

Страница 784: ...ation Identify the type of calling terminal and change this bit to 1 if the caller is not a fax machine 2 6 Not used Do not change these settings 7 Signal attenuation for G3 fax signals received from...

Страница 785: ...o FUNCTION COMMENTS 0 to 3 Packet size Bit 3 2 1 0 Value 0 1 1 1 128 1 0 0 0 256 1 0 0 1 512 1 0 1 0 1024 1 0 1 1 2048 This value is sent in the CR packet This value must match the value stored in the...

Страница 786: ...ot change the default setting 4 7 Not used Do not change these settings G4 Parameter Switch 0C Not used do not change these settings G4 Parameter Switch 0D No FUNCTION COMMENTS 0 1 Back to back test m...

Страница 787: ...st of these must be changed by RAM read write SP2 102 but some can be changed using NCU Parameter programming SP2 103 104 and 105 if SP2 103 104 and 105 can be used this will be indicated in the Remar...

Страница 788: ...mark 06 06 Finland 07 07 Ireland 08 08 Norway 09 09 Sweden 10 0A Switzerland 11 0B Portugal 12 0C Holland 13 0D Spain 14 0E Israel 15 0F USA 17 11 Asia 18 12 Hong Kong 20 14 South Africa 21 15 Austral...

Страница 789: ...TN ring back tone detection time 20 ms Detection is disabled if this contains FF 680510 PSTN ring back tone off detection time 20 ms 680511 PSTN detection time for silent period after ring back tone d...

Страница 790: ...ABX busy tone frequency upper limit high byte 680527 PABX busy tone frequency upper limit low byte Hz BCD If both addresses contain FF H tone detection is disabled 680528 PABX busy tone frequency lowe...

Страница 791: ...nternational dial tone reset time LOW 68053A International dial tone reset time HIGH 68053B International dial tone continuous tone time 68053C International dial tone permissible drop time If 680538...

Страница 792: ...ng 1 ms See Notes 3 6 and 8 SP2 103 015 parameter 14 This parameter is only valid in Europe 68054E Minimum pause between dialed digits pulse dial mode See Note 3 and 8 SP2 103 016 parameter 15 68054F...

Страница 793: ...ional dial access code Low BCD For a code of 100 68055B F1 68055C 00 68055D PSTN access pause time 20 ms This time is waited for each pause input after the PSTN access code If this address contains FF...

Страница 794: ...SP2 103 008 parameter 07 680578 Minimum required length of the second and subsequent rings 20 ms SP2 103 009 parameter 08 680579 Ringing signal detection reset time LOW SP2 103 010 parameter 09 68057A...

Страница 795: ...sed Do not change the setting 6805AB CNG on time 20 ms Factory setting 500 ms 6805AC CNG off time 20 ms Factory setting 200 ms 6805AD Number of CNG cycles required for detection The data is coded in t...

Страница 796: ...ne transmission level N 6805BA 0 5N 6805BC dB 6805BD Modem turn on level incoming signal detection level 37 0 5N dBm 6805BE to 6805C6 Not used Do not change the settings 6805C7 Bits 0 to 3 Not used Bi...

Страница 797: ...sed the machine automatically compensates 4 The first ring may not be detected until 1 to 2 5 wavelengths after the time specified by this parameter 5 The calculated level must be between 0 and 10 The...

Страница 798: ...0 of System Bit Switch 00 to 1 2 Press Dest Management in the facsimile standby mode 3 Press Program Change Delete Quick Dial 4 Select the destination key you want to program 5 When the programmed dia...

Страница 799: ...communication with a particular remote terminal often contains errors the signal level may be inappropriate Adjust the Tx level for communications with that terminal until the results are better If t...

Страница 800: ...short protocol 0 Off 1 Disabled Refer to Appendix B in the Group 3 Facsimile Manual for details about AI Short Protocol If the setting is Disabled the bit switch setting is used 7 Not used Do not cha...

Страница 801: ...it switch setting is used 6 7 ECM during transmission Bit 7 Bit 6 Setting 0 0 Off 0 1 On 1 0 Not used 1 1 Disabled For example if ECM is switched on but is not wanted when sending to a particular term...

Страница 802: ...parameter switch 6 bit 4 is used Switch 10 Optional ISDN G4 kit required No FUNCTION COMMENTS 0 Attachment of the Higher Layer Capabilities This bit determines whether Higher Layer Capabilities are i...

Страница 803: ...0 to 68008F H G3 bit switches 680090 to 68009F H G3 2 bit switches 6800D0 H User parameter switch 00 SWUER_00 Not used 6800D1 H User parameter switch 01 SWUSR_01 Not used 6800D2 H User parameter switc...

Страница 804: ...ch 05 SWUSR_05 Bit 0 Substitute reception when the base copier is in an SC condition 0 Enabled 1 Disabled Bits 1 and 2 Condition for substitute rx when the machine cannot print messages Paper end tone...

Страница 805: ...7 Polling Standby duration 0 Once 1 No limit 6800DC H User parameter switch 12 SWUSR_0C Not used 6800DD H User parameter switch 13 SWUSR_0D This switch is not printed on the user parameter list Bits...

Страница 806: ...r settings Not used Bits 3 and 4 Not used Bit 5 Using the cassette specified by bits 0 1 and 2 above only 0 On 1 Off Bits 6 and 7 Not used 6800E0 H User parameter switch 16 SWUSR_10 This switch is not...

Страница 807: ...trait Tx This switch is not printed on the user parameter list 0 Off 1 On Bit 4 Reduction of sample images on reports to 50 in the main scan and sub scan directions This switch is not printed on the u...

Страница 808: ...3 standard analog line for detecting the ringing and on hook dialing 6800F0 to 6800FF H G4 Parameter Switches 680100 to 68011F H G4 Internal Switches 680160 to 68016E H Service station s fax number SP...

Страница 809: ...Dialing type Bit 4 3 Setting 0 0 Pulse dialing 0 1 Not used 1 0 Tone dialing 1 1 Not used Bits 4 to 7 Not used 6802E1 PSTN access number for loop start Access number Hex value to program BCD 0 F0 9 F...

Страница 810: ...quipment Read only Do not change the settings Bit 0 Function Upgrade unit 0 Not installed 1 Installed Bit 1 to 3 Not used Bit 4 G3 2 0 Not installed 1 Installed Bit 5 Not used Bit 6 ISDN unit 0 Not in...

Страница 811: ...03A9 H Control high 6803AA H DSP low 6803AB H DSP high 680406 H Time for economy transmission hour in 24h clock format BCD 680407 H Time for economy transmission minute BCD 680422 H Transmission monit...

Страница 812: ......

Страница 813: ...3 unit consists of two PCBs G3 board and NCU NOTE Either an extra G3 interface option or an ISDN unit can be installed 2 ISDN unit This allows the fax unit to communicate over an ISDN line NOTE Either...

Страница 814: ...reconstruction DCR DMA control Clock generation DRAM backup control Ringing signal tone detection FBI FACE Bridge Interface Interface between the PCI bus and the FACE DMA control Modem R288F 29 V 34...

Страница 815: ...flash ROM contains the FCU firmware and the SRAM contains the system data and user parameters Even if the FCU is changed the system data and user parameters are kept on the MBU board ROM 2 MB flash RO...

Страница 816: ...ed to a dry line DB1 Also remove DB1 when the machine is connected to a dry line Ring Detection Circuit OHDISW TIP RING T1 T2 TRXD Current Sensor Hook1 Hook0 OHDI SW NCU JP7 JP8 ExRing CML Relay Noise...

Страница 817: ...a L L L Low H High CTR21 Common Technical Regulation 21 France Germany UK Italy Austria Belgium Denmark Finland Ireland Norway Sweden Switzerland Portugal Holland Spain Israel Greece TIP RING SHUNT GS...

Страница 818: ...terface Flash ROM 512KB 4 Mbit flash ROM for SG3 software storage 512KB 4 Mbit flash ROM for Panasonic modem software storage DRAM 512KB DRAM shared between ECM buffer line buffer and working memory Q...

Страница 819: ...mmunication Control Processor 16 bit CPU which controls the entire board HDLC control Channel select for B channel interface control Codec A D D A converter for ISDN G3 communication LAPD Controller I...

Страница 820: ...ATA PATH 4 3 1 TRANSMISSION NOTE Either an SG3 or an SiG4 option can be installed SCANNER IPU FBI FACE2 Page Memory DCR SAF DCR QM CODER DCR QM CODER Modem SiG4 NCU Modem NCU ISDN G4 ISDN G3 Analog G3...

Страница 821: ...grammed in the fax unit s scanner bit switches not the copier s SP modes Then the FCU stores the data in page memory and compresses the data for transmission Either the NCU or SiG4 optional transmits...

Страница 822: ...3 2 RECEPTION NOTE Either an SG3 or an SiG4 option can be installed NCU Modem Analog G3 Analog G3 ISDN G3 ISDN G4 NCU Modem SiG4 SAF DCR Page Memory FACE2 FBI QM CODER CCD DCR DCR QM CODER IPU Printer...

Страница 823: ...the IPU If the optional G3 unit is installed the line that the message comes in on depends on the telephone number dialled by the other party the optional G3 unit has a different telephone number from...

Страница 824: ...ord The receiver can set up the personal box as a forwarding station any messages entering the box will be forwarded to another station Items to program at the receiving machine Items Note SUB Code Bo...

Страница 825: ...a SID code the SID code stored in the receiver must be the same or the communication will be disconnected Items to program at the receiving machine Items Note SUB Code Box number Required Box name Re...

Страница 826: ...the document from other people at the same location to print the stored document this password must be input The person who wishes to receive the document does not have to know this PWD code but only...

Страница 827: ...ISDN unit or optional extra G3 interface unit is installed communication can take place at the same time through the two or three lines at once Option Available Line Type Available Protocol Combinatio...

Страница 828: ...many times More than one document and the scanned document can be combined into one file and then the file can be transmitted When using the document server the SAF memory is not used The document is...

Страница 829: ...FEATURES SM 4 17 G307 4 4 4 LAN FAX DRIVER HD CONTROLLER FBI FACE2 DCR Modem NCU DATA ADDRESS BUS To PSTN SiG4 To ISDN FCU Page Memory SAF NIB LAN NIB Fax Driver Application Compressed MMR Fax Number...

Страница 830: ...data in the page memory on the controller Then the machine decompresses the print data and prints out The decompressed print data is transferred to the FCU and is stored to page memory Even if the Ex...

Страница 831: ...on G3 8 x 3 85 lines mm Standard 8 x 7 7 lines mm Detail 8 x 15 4 line mm Fine See Note1 16 x15 4 line mm Super Fine See Note 1 200 x 100 dpi Standard 200 x 200 dpi Detail 400 x 400 dpi Super Fine See...

Страница 832: ...4400 12000 9600 7200 4800 2400 bps Automatic fallback G4 64 kbps 56 kbps I O Rate With ECM 0 ms line Without ECM 2 5 5 10 20 or 40 ms line Memory Capacity ECM 128 KB SAF Standard 2 MB With optional Ex...

Страница 833: ...ecific Senders 30 50 The following table shows how the capabilities of the document memory will change after the optional Fax Function Upgrade Unit and the Expansion Memory are installed Without the E...

Страница 834: ...6 CCUIF 9 Optional NCU board Item Machine Code No Remarks Fax Option G307 1 2 3 G3 Interface Unit G324 6 8 9 ISDN Option G325 6 7 Either a G3 interface unit or an ISDN interface unit can be installed...

Страница 835: ...G082...

Страница 836: ......

Страница 837: ...en temperature changes which include 1 Direct cool air from an air conditioner 2 Direct heat from a heater 6 Avoid installing the machine in areas that might be exposed to corrosive gas 7 Install the...

Страница 838: ...e plug in the outlet 2 Avoid using an outlet extension plug or cord 3 Ground the machine 1 Input voltage level 120 V 60 Hz 11 A 220 V 240 V 50 Hz 60 Hz 6 6 A 2 Permissible voltage fluctuation 10 3 Do...

Страница 839: ...ternative Required 1 PFU 1 Tray Items 2 3 2 PFU 2 Trays Items 1 3 3 LCT Items 1 2 4 Two tray finisher Item 7 Item 1 2 or 3 5 3 types of punch kit Item 6 Item 4 6 Four bin mailbox Items 4 5 7 Duplex un...

Страница 840: ...npack the printer Will the paper feed unit or LCT be installed Place the printer on the paper feed unit or LCT Install the paper feed unit or LCT Install the controller options if required Yes No Will...

Страница 841: ...d The Counter menu is not displayed The total counter starts from 0 Off Counting method SP5 045 1 Specifies whether the counting method used in meter charge mode is based on developments or prints Imp...

Страница 842: ...the counters to 0 Important This must be done at installation after all the above settings have been finished The negative counters used in meter charge mode will be reset to zero NOTE 1 The default s...

Страница 843: ...it Four bin Mailbox DIMM Memory 64 128 MB Note for Transporting the Machine If it is difficult to slide the machine across the floor after installing the optional paper feed unit or LCT remove the two...

Страница 844: ...data is coming into the machine Turn the main switch off before removing the controller box 1 Remove the controller box A x 2 2 Remove the controller cover B x 18 x 2 3 Insert the DIMM memory C 4 Reas...

Страница 845: ...G082 INSTALLATION SM 1 9 G082 1 5 3 PUNCH UNIT INSTALLATION G060 Printer Service Manual Section 1 Installation...

Страница 846: ......

Страница 847: ...ENTIVE MAINTENANCE G060 Printer Service Manual Section 2 Preventive Maintenance NOTE LED behavior is different from the G060 printer as follows PRODUCT NEAR END CONDITION END CONDITION G082 Printer Bl...

Страница 848: ......

Страница 849: ...all them on the new board 1 Controller box A x 2 2 Controller cover B x 18 x 2 3 Controller C x 11 x 1 4 After replacing the controller remove the NVRAM D HDD E DIMM F BIOS ROM G and battery H on the...

Страница 850: ...2 SM 3 2 CONTROLLER PSU 1 Controller box A x 2 2 Controller cover B x 18 x 2 3 Controller PSU C x 4 x 1 3 3 PRINTER ENGINE G060 Printer Service Manual Section 3 Replacement and Adjustment G082R101 WM...

Страница 851: ...6 Not found on PCI bus or error read write to the device PIIX4 PCI ISA Bridge Test U5 7 Not found on PCI bus or error read write to the device 21152 PCI PCI Bridge Test U21 8 Not found on PCI bus or...

Страница 852: ...t 23 Can t write to drive Disk Data Format Check 24 Disk partition check Memory Config Check 25 Memory DIMM configuration 1 Turn the main switch off and on 2 Replace the memory 3 Replace the controlle...

Страница 853: ...data in the buffer wait until all data has been printed 5 1 1 ENABLING AND DISABLING SERVICE PROGRAM MODE Entering the Service Mode To enter the service mode press the Up Down arrow keys together for...

Страница 854: ...Service Program Enter the required program mode as explained above The setting appearing on the display is the current setting Select the required setting using the Up Down arrow keys then press the...

Страница 855: ...epeat 1 Key Repeat When enabled On this function allows the display to continually advance scroll when a key is held down and makes the LEDs blink more slowly This was introduced to help users who may...

Страница 856: ...PRINTER ENGINE SERVICE MODE G082 5 4 SM 5 3 PRINTER ENGINE SERVICE MODE G060 Printer Service Manual Section 5 3 Printer Engine Service Mode...

Страница 857: ...Before attempting to upgrade the firmware you must obtain the latest firmware version from the TSC Website at http tsc ricohcorp com Download the firmware file to a location on your PC where you will...

Страница 858: ...later Using Fiery WebTools Preparation on the printer 1 Turn the main switch on 2 Wait until Ready is displayed 3 Print out the Configuration Page 4 Connect the printer and PC with an Ethernet cross o...

Страница 859: ...e list to where you downloaded the firmware file previously and select the firmware 7 Click the Send file button 8 Wait until the Data In LED blinks 9 Check that the massages Upgrading System and Do N...

Страница 860: ...ss and input a gateway address e g 133 139 157 001 10 Select the submenu Enable AppleTalk and change the setting from Yes to No 11 Press the Cancel key The system reboots automatically 12 Open the fro...

Страница 861: ...described in section 5 4 4 5 4 6 HARD DISK FAILURE The controller firmware is located on the Hard Disk If the Hard Disk crashes perform the following procedure to restore the machine to operating cond...

Страница 862: ...ilename lpt1 b 6 During the transfer process the printer LCD will display the number of bytes that have been transferred Upon completion the printer displays Download done Programming The machine will...

Страница 863: ...iagnostic Passed is displayed the following tests and checks are conducted Memory Test Memory Speed Test CPU Tick Test System Timer Test BX Host Bridge Test BX PCI PCI Bridge Test PIIX4 PCI ISA Bridge...

Страница 864: ...press the Enter key 2 Pressing the Cancel key exits menu operations and returns to Ready READY COUNTER CHECK AND PRINT SECURE PRINT PRINT MENU TRAY SETUP MENU RESETS SYSTEM SETUP PRINTER SETUP PS SET...

Страница 865: ...emory Flash 256KB Flash memory Flash 16MB ASICs x 1 IX ASICs x 4 VXMCT Interface Connector 32 Bit PCI Engine I F Parallel in IEEE 1284 Type C high density External Ports RJ 45 Network Ethernet 10 100B...

Страница 866: ...maximum rated output speed Data buffering for fault tolerant error recovery Multiple unique pages in the printer paper path The video interface controls such aspects of the print job as Hardware deco...

Страница 867: ...d to frame page buffer memory In general as more memory is added to the system it is added to the page buffer memory pool Pages are stored in memory in either compressed or uncompressed format dependi...

Страница 868: ...reducing file sizes using proprietary techniques This step allows the Fiery to store many more pages in the frame buffer than would be available normally Options The printer will be available with th...

Страница 869: ...2 BOARD LAYOUT SDRAM North Bridge CPU ASIC VXMCT HDD ASIC IX BIOS South Bridge Engine I F Network I F RJ 45 IEEE 1284 I F NVRAM Lithium Battely ASIC VXMCT ASIC VXMCT ASIC VXMCT SDRAM Slot SDRAM SDRAM...

Страница 870: ...rning page descriptions into rendered pages and for parsing job management comments The compression subsystem manages compressed pages in memory The page manager coordinates pages for sending to the e...

Страница 871: ...iles compatible with Macintosh and Windows color management systems Macintosh Windows printer drivers Macintosh Mac OS 8 7 2 or later Windows Windows 95 98 2000 ME XP or NT v4 0 with Service Pack 4 6...

Страница 872: ...PRINTER ENGINE G082 6 8 SM 6 2 PRINTER ENGINE G060 Printer Service Manual Section 6 Detailed Section Descriptions...

Страница 873: ...0 dpi 28 ppm 10 ppm 600 x 600 dpi 28 ppm 10 ppm Color 1200 x 1200 dpi 14 ppm 10 ppm Resident Fonts PCL5c 46 fonts 45 fonts 1 bit map font PS 136 fonts 126 fonts Adobe Type 1 Font 10 TrueType Font Host...

Страница 874: ...it tray 500 sheets face down External exit tray 100 sheets face up Memory Standard 128 MB up to 256 MB with optional DIMM Power Source 120 V 60 Hz 11 A for North America 220 V 240 V 50 60 Hz 6 6 A for...

Страница 875: ...Y Y Y Y Y Y Y Legal SEF 8 5 x 14 N Y N N Y Y N Y Half Letter SEF 5 5 x 8 5 N N N N N N Y Executive SEF 7 25 x 10 5 N Y N N Y N Y Executive LEF 10 5 x 7 25 N N N N N N Y F SEF 8 x 13 N Y N N Y N Y Fool...

Страница 876: ...Y N N N Ledger 11 x 17 Y Y Y Y Y Letter SEF 8 5 x 11 Y Y Y Y Y Letter LEF 11 x 8 5 Y Y Y Y Y Legal SEF 8 5 x 14 Y Y Y Y Y Half Letter SEF 5 5 x 8 5 Y Y N Y N Executive SEF 7 25 x 10 5 Y Y Y Y Y Execut...

Страница 877: ...ept for Windows 2000 which uses Microsoft PS A PPD file for each operating system is provided with the driver 3 The PS driver for Macintosh supports Mac OS 8 6 or later versions 2 2 UTILITY SOFTWARE S...

Страница 878: ...installed Four bin Mailbox G566 C Finisher and mailbox cannot both be installed Paper Feed Unit 500 x 1 G567 D Paper Feed Unit 500 x 2 G568 E LCT G569 F Install any one of these three units Duplex Uni...

Страница 879: ...A5 LEF 81 2 x 11 Paper Weight 60 to 105 g m2 16 to 28 lb Tray Capacity 500 sheets x 2 80 g m2 20 lb Paper Feed System FRR system Paper Height Detection 3 steps 100 50 Near End Power Source DC 24V 5V...

Страница 880: ...OHP cannot be stapled Tray Capacity Upper tray 500 sheets A4 81 2 x 11 B5 A5 LEF 250 sheets 11 x 17 A3 81 2 x 14 B4 Lower tray default mode stapled output only goes to tray 2 2000 sheets A4 81 2 x 11...

Страница 881: ...h punch unit 55 Kg 121 3 lb 4 5 FOUR BIN MAILBOX Number of bins 4 bins Stack Capacity 125 sheets x 4 80 g m2 20 lb Paper Size for Trays Maximum A3 11 x 17 SEF Minimum A5 LEF 81 2 x 11 Print Paper Weig...

Страница 882: ......

Страница 883: ...TECHNICAL SERVICE BULLETINS...

Страница 884: ...eveloper initialization due to a software bug in Main Engine Firmware Version B1 11F SOLUTION The PCB ROM revision G file name G0775611G EXE can be downloaded through the Technology Solution Center FT...

Страница 885: ...isted below must be replaced with the pages supplied Each bulletin package contains 1 set of replacement pages PAGES The revised areas have been highlighted by an arrow 3 41 Updated Information Note T...

Страница 886: ...controller box 3 9 1 MOVING THE CONTROLLER BOX OUT OF THE WAY 3 K C and M drum gears with the flywheels 3 10 1 REGISTRATION CLUTCH 4 Y drum gear x 1 3 10 1 REGISTRATION CLUTCH 5 Lower gear guide 3 10...

Страница 887: ...he strange characters are displayed on the LCD because the Japanese language is not stored in the firmware SOLUTION To avoid this problem never perform SP5 801 001 All The following SP modes are not a...

Страница 888: ...s no paper left in the paper trays and fasten the bottom plates with a sheet of paper and tape B 5 Empty the waste toner bottle and attach securing tape to prevent the bottle from becoming dislodged 6...

Страница 889: ...by the handles This is because the lock plate joins the printer to the paper supply unit only on the right rear corner Lifting the printer up by the handles can cause damage to the lock plate Finisher...

Страница 890: ...on the Finisher main board 5 Turn on the main switch 6 After the finisher completes the initialization turn off the DIP SW 101 4 NOTE The Finisher automatically repositions the shift trays to the shi...

Страница 891: ...POSSIBLE CAUSES Possible Causes Symptom 1 Excessive oil soaked through the oil supply felt The oil pack in the assembled unit is pressed by unit cover causing the air pressure in the pack to increase...

Страница 892: ...Broken oil pack Temporary Solution 1 The edges of oil pack have been sealed with heat tape 1 first mass production NOTE 1 Expected occurrence ratio Oil supply units enclosed with new machines and in...

Страница 893: ...l supply felt is soft or hard If excessive oil has been soaked through the felt you will feel that the oil supply felt is soft 3 If excessive oil is noticed replace the unit with a new one 4 Position...

Страница 894: ...The symptom occurs only when all of the following conditions are met 1 The machine has the fusing clutch installed 2 The main engine firmware is version B1 15E 3 Energy Saver 1 Mode is set to ON Prin...

Страница 895: ...automatically be activated the default changes to ON therefore please make sure this update is performed NOTE The firmware can be downloaded through the Technology Solution Center FTP Site http tsc r...

Страница 896: ...re configured to support the copier feature expander This DIMM is removed and replaced with DIMM 1 SYSTEM and DIMM 2 PRT SCN when configured to support the Copier Feature Expander Continued Note This...

Страница 897: ...rned ON before this point the LCD display will be blank Install the platen cover or ARDF Unpack the printer Will a paper feed unit PFU or LCT be installed 1 Place the printer on the feed unit PFU or L...

Страница 898: ...ounter Reset Execute A Will a finisher be installed Install the punch unit if required Install the Multi bin output tray if required Install the finisher Yes No Select the language Set the date and ti...

Страница 899: ...ays contacting the black PCU during this time NOTE The lines are not visible with the G060 as a different printer gamma is used the gamma used on the G082 is designed to show more detail in halftone a...

Страница 900: ...chine arrives at the customer s location The attachment procedure for this lever has been packaged together with the machine 2 Short Haul Transport The notes for short haul transport are the same as t...

Страница 901: ...cratches on the black OPC drum as the image transfer belt is always contacting the black PCU during this time NOTE The lines are not visible with the G060 as a different printer gamma is used the gamm...

Страница 902: ...e machine arrives at the customer s location The attachment procedure for this lever has been packaged together with the machine 2 Short Haul Transport The notes for short haul transport are the same...

Страница 903: ...must be replaced as a set UNITS AFFECTED All G060 Printers manufactured after the Serial Numbers listed below will have the new style Imaging Unit installed during production MODEL NAME SERIAL NUMBER...

Страница 904: ...SCRIPTION QTY INT PAGE ITEM G0603353 G0603355 Pump C toner Supply Unit 1 1 3 55 12 G0603386 G0603390 Case C 1 1 3 55 7 Note All parts listed above must be replaced together as a set UNITS AFFECTED All...

Страница 905: ...listed below will have the new style Sheet Jam Removal installed during production MODEL NAME SERIAL NUMBER Gestetner DSc38 DSc38S P6011100001 Ricoh AP3800C AP3800CMF P6011100001 Savin SLP38c SLP38cS...

Страница 906: ...PTION QTY INT PAGE ITEM G0603691 G0603704 Right Frame 1 1 1 43 6 UNITS AFFECTED All G060 G570 Printers manufactured after the Serial Numbers listed below will have the new style Right Frame installed...

Страница 907: ...Ricoh AP3800C AP3800CMF P601070011 Savin SLP38c SLP38cS P601070011 UPDATE 10 Continued Release Lever Stopper The Release Lever Stopper for the Transfer Unit has been deleted since there is already a s...

Страница 908: ...UPDATE 11 REFERENCE OLD PART NO NEW PART NO DESCRIPTION QTY INT PAGE ITEM G0771159 G0771168 Fly Wheel CMY Stepper Motor 1 1 1 57 27 05730030E Hexagon Headless Set Screw M3x3 1 0 57 112 05740060E Hexa...

Страница 909: ...LD and NEW parts can be used in both OLD and NEW machines 2 NEW parts CAN NOT be used in OLD machines OLD parts can be used in OLD and NEW machines 1 NEW parts can be used in OLD and NEW machines OLD...

Страница 910: ...cannot be replaced individually in the field since it is fixed to another sheet of Mylar A new part called the Guide Plate Middle Registration G0602613 has been newly registered as an assembly to rep...

Страница 911: ...Make sure that the main switch is turned off and the power cord is unplugged 2 Remove the following parts Rear Cover A 4 screws Upper Exit Cover B Note Also remove the Mailbox if installed Upper Rear...

Страница 912: ...ILITY CHART 0 OLD and NEW parts can be used in both OLD and NEW machines 2 NEW parts CAN NOT be used in OLD machines OLD parts can be used in OLD and NEW machines 1 NEW parts can be used in OLD and NE...

Страница 913: ...r Belt Unit to absorb the vibration of brushes They are attached directly onto the unit underneath the brushes Please refer to the following table for the cut in serial number of this modification UNI...

Страница 914: ...1 screw 4 Remove the paper transfer unit lock bracket 1 screw and place it onto a few sheets of clean paper NOTE If the paper transfer unit is placed onto a dirty surface foreign particles may get on...

Страница 915: ...be careful not to push down on the brush too strongly This is because doing so can damage the Mylar and or flatten out the brush fibers which can prevent contact between the fibers and transfer belt a...

Страница 916: ...866 G0603703 Drive Roller 1 1 0 39 7 UNITS AFFECTED All G060 G570 Printers manufactured after the Serial Numbers listed below will have the new style Drive Roller installed during production MODEL NAM...

Страница 917: ...R Gestetner DSc38 DSc38S P6010800001 Ricoh AP3800C AP3800CMF P6010800001 Savin SLP38c SLP38cS P6010800001 Continued Cushions for Charge Brushes The following cushions have been newly added to absorb t...

Страница 918: ...000001 0 OLD and NEW parts can be used in both OLD and NEW machines 2 NEW parts CAN NOT be used in OLD machines OLD parts can be used in OLD and NEW machines 1 NEW parts can be used in OLD and NEW mac...

Страница 919: ...0 Lever Vertical Transport 1 1 3 23 1 G0602673 G0602691 Grip Shaft 1 1 3 23 2 Note All parts listed above must be replaced as a set UNITS AFFECTED All G060 G570 Printers manufactured after the Serial...

Страница 920: ...SERIAL NUMBER Gestetner DSc38 P6010800001 Ricoh AP3800C P6010800001 Savin SLP38c P6010800001 INTERCHANGEABILITY CHART 0 OLD and NEW parts can be used in both OLD and NEW machines 2 NEW parts CAN NOT...

Страница 921: ...rating Instructions Maintenance Guide 1 Replacing the Toner Cartridge PRODUCTION COUNTERMEASURE The following two modifications have been applied to minimize misdetection of Toner End conditions 1 Eng...

Страница 922: ...GENERAL The Service Manual pages listed below must be replaced with the pages supplied Each bulletin package contains 1 set of replacement pages PAGES The revised areas have been highlighted by an arr...

Страница 923: ...13 1 1 GENERAL SPECIFICATIONS 13 1 1 1 SUPPORTED PAPER SIZES 13 3 1 1 1 PAPER FEED 13 3 1 1 2 PAPER EXIT 13 4 2 SOFTWARE ACCESSORIES 13 5 2 1 PRINTER DRIVERS 13 5 2 2 UTILITY SOFTWARE 13 5 3 MACHINE C...

Страница 924: ...TROUBLESHOOTING G060 FOUR BIN MAILBOX G566 SERVICE TABLES G060 SPECIFICATIONS G060 DETAILED DESCRIPTIONS G060 COPIER FEATURE EXPANDER G570 DUPLEX UNIT G571 ARDF G564 ONE TRAY PAPER FEED UNIT G567 FAX...

Страница 925: ...FIRMWARE HISTORY...

Страница 926: ......

Страница 927: ...lization fails because toner is mistakenly supplied due to software bug causing SC370 Developer Initialization Error Black This happens when performing only the black developer initialization If perfo...

Страница 928: ...s or disables fusing unit idling performed after the machine reaches the Ready condition Idling is performed for the time specified in SP1 916 2 0 or 1 0 DFU 0 OFF 1 ON 2 Idling Time Specifies the tim...

Страница 929: ...SP mode copy images To activate this it is necessary to use system firmware ver1 07 or newer for the CF expander only The following have been corrected SC240 misdetection When the K toner cartridge is...

Страница 930: ...The following have been corrected SC230 at automatic line position adjustment Side effect for firmware version B1 18 SC545 modification only for G060 17 models The machine does not display Ready after...

Страница 931: ...DIFICATION FIRMWARE LEVEL SERIAL NUMBER FIRMWARE VERSION Installed from the first mass production run G0605612 B July 2001 1 04 The firmware header has been corrected to allow the MUSIC firmware to be...

Страница 932: ...r print New Specification The machine counts up the page as B W or color based on the CMYK data i e the actual toner colors used to develop the image regardless of the actual color data from the appli...

Страница 933: ...size in the PCL may in rare cases cause the PC to freeze G0775910 B G0775911 B NA 2 07 The following has been fixed If the output tray becomes full while the machine is receiving print job data in Se...

Страница 934: ...s ESC k6w If Job Reset is selected while the first page of a multiple page document is being processed the panel continues to display Printing Auto Continue timer bug The Punch Counter counts up by 2...

Страница 935: ...be canceled G0605920 K July 2001 1 74 The followings have been corrected Nothing was displayed even though the prnlog 0 command was done in telnet G0605920 L Sept 2001 1 75 1 If an undefined remote p...

Страница 936: ...the data which generates the Readback command is being printed out with ftp rsh The controller freezes when it cannot find the file specified for rcp transmission The parameters of sysLocation and sy...

Страница 937: ...Yes Yes No No Yes Re Print Copying Yes Yes Yes No No No Distributing No No No Yes No Yes Forwarding No No No Yes No No Re Faxing No No Yes No No No Retrieving From Desk Top Binder No No Yes No No Yes...

Страница 938: ...o No Yes Re Print Copying Yes Yes Yes No No No Distributing No No No Yes No Yes Forwarding No No No Yes No No Re Faxing No No Yes No No No Retrieving From Desk Top Binder No No Yes No No Yes Minimum R...

Страница 939: ...Method SP5 045 1 Counter Display on LCD Counter Pg 1 B W Pg 2 Color Pg 3 B W Pg 4 B W Pg 5 Color Total Default OFF Dev Dev B W Color 1 0 1 3 1 3 1 3 1 3 5 12 OFF Print Print B W Color 1 0 0 1 0 1 0 1...

Страница 940: ...Mode NOTE Use of ANY other combination of the settings may result in improper meter calculations AUTO COLOR SELECTION ACS USER TOOL SYSTEM B W PAGE DETECT When set to ON When the machine detects a col...

Страница 941: ...en the customer is charged by cost per page or cost per development Counts pages or developments based on what is output from the machine Counter clicks Black Color Pages 3 2 Developments 5 6 Printer...

Страница 942: ...elopment units rotate while black prints are made in color mode and are therefore consumed This method exists to account for consumption of the color photoconductor units and development units for cus...

Страница 943: ...rt the diagnosis report and this form and mail it no later than 1 15 03 to Ricoh Corporation 19C Chapin Road PO Box 2008 Pinebrook NJ 07058 2008 ATTN TSD ADMIN Z Go to SP 5 930 1 Meter Charge Mode and...

Страница 944: ...power during downloading NOTE 1 This error is not logged because the error occurs in the download mode different from normal operation mode NOTE 2 If the machine loses power while downloading or if th...

Страница 945: ...e Manual pages listed below must be replaced with the pages supplied Each bulletin package contains 1 set of replacement pages PAGES The revised areas have been highlighted by an arrow 4 32 Updated In...

Страница 946: ...e controller Software error 1 Turn the main switch off and on 2 Reinstall the controller and or engine main firmware 3 See NOTE 1 at the end of the SC table CTL SC 998 Application start error No appli...

Страница 947: ...ally end for some other reason this could damage the controller board or the target PCB of the downloading and prevent subsequent downloading If this problem occurs the damaged PCB must be replaced 1...

Страница 948: ...ion is available with controller firmware Version 2 11 only when the setting has been changed to Enabled in SP mode default Disabled When selecting direction sensitive paper letterhead pre punched pre...

Страница 949: ...tray face up 3 Letterhead fed as a cover sheet from the by pass table with normal paper from the paper tray for the remaining pages Only with the RPCS driver NOTE Please place the letterhead paper on...

Страница 950: ...the side without the letterhead 3 4 5 1 Duplex Path 2 Letter Head Normal Normal b When selecting a double sided cover sheet In this case letterhead paper should be loaded into a tray and normal paper...

Страница 951: ...1 G0775061 G0775069 1 1 0 BCU Board See NOTE Engine main firmware Ver 1 11G 2nd Modification 1 G0775069 G0775069A 1 1 1 BCU Board See NOTE Engine main firmware Ver 1 11G 1 11H 2 G0601100 G0771100 1 1...

Страница 952: ...ed OFF factory use only 2 A caution sheet BCU Board DIP Switch Settings is enclosed with the service part of the new BCU board P N G0775067 Refer to the last page of the caution sheet enclosed with th...

Страница 953: ...e This occurs since the machine cannot drive the clutch 2 Similarly if the switch is mistakenly turned ON in machines that do not have the new clutch fusing problems will occur This will cause the mac...

Страница 954: ...1 85 G0601100 G0771100 Drive Unit K Development 1 1 57 4 UNITS AFFECTED All G060 printers manufactured after the serial numbers listed below will have the new style Fusing Clutch and BCU Board install...

Страница 955: ...r original for reproduction of additional bulletins SUBJECT SERVICE MANUAL INSERT SERVICE MANUAL GENERAL The Service Manual pages listed below must be replaced with the pages supplied Each bulletin pa...

Страница 956: ...up the machine from the IC card To do this DIP SW 1 on the controller board needs to be ON BCU Board DIP SW No OFF ON 1 to 3 Factory Use Only Keep these switches OFF 4 Fusing clutch is not installed...

Страница 957: ...efer to Note 1 on page 2 which explains the paper types not supported on this printer This is also mentioned on page 26 of the Operating Instructions Maintenance Guide 2 2 Incorrect paper loading pape...

Страница 958: ...or embossing Label paper with any of its sticky surfaces exposed Paper with clips or staples NOTE 2 How the machine interprets paper types selected in the printer driver The printer is not able to int...

Страница 959: ...l SP SP SP Letterhead Preprinted Prepunched Bond Paper Tray Cardstock Plain SP 1 SP 3 SP SP SP Recycled Color Special SP SP SP Letterhead Preprinted Prepunched Bond Cardstock Labels OHP SP SP SP SP SP...

Страница 960: ...ew Laser Optics Housing Unit P N G0801853 with EMAC2 Machines equipped with the EMAC2 that require upgrade to version B1 21 or later G060 17 P6020700040 to P6020701800 G060 17 P8920700001 to P89207001...

Страница 961: ...ce part during transportation might cause this problem As shown in the pictures the spring plate B positions the mirror The mirror may shift out of position thereby changing the angle to the OPC drum...

Страница 962: ...ence on the service parts a modification is under investigation The details will be announced when a modification is applied ACTION REQUIRED WHEN REPLACING THE LASER OPTICS HOUSING UNIT Be sure to rem...

Страница 963: ...5 If the engine firmware is version B1 19 or earlier upgrade it to version B1 21 or later 6 Please make a color demo page in UP Mode just after the following steps before reassembling machines Housin...

Страница 964: ...e serial numbers listed below NOTE 1 When adhering the cushion to the backboard make sure to position it flush against the surface of the rear face of the right frame just below the lowermost hole in...

Страница 965: ...e following parts were omitted from the G060 Parts Catalog Please update your parts catalog with the following information The following parts updates are being issued for all G060 Parts Catalogs REFE...

Страница 966: ...not the final image on the output a more clear term is the pixel coverage ratio PARTS The machine keeps track of two types of pixel coverage ratios 1 The ratio for the most recently printed page 2 The...

Страница 967: ...a is used for process control and toner refresh SP7 908 newly added The idea of this mode is to show the pixel coverage ratio for each color for pages made when CMY toner is actually being used to dev...

Страница 968: ...sed areas have been highlighted by an arrow 5 43 through 45 Updated Information Service Programs PARTS INFORMATION SP7 908 1 thru 8 has been added to store the average Pixel Coverage Ratios for each t...

Страница 969: ...K 12 Toner C 13 Toner M 833 14 Toner Y Displays the total number of toner cartridges replaced 0 to 65535 1 cartridge step Asset Info 1 File Name 2 of Lines 901 3 Location P Records the location where...

Страница 970: ...s 21 S Waste Toner 22 S Toner K 23 S Toner Y 24 S Toner M 906 25 S Toner C Displays the number of sheets printed with the previous maintenance unit or toner cartridge Check Sum 1 Engine Main 907 2 Eng...

Страница 971: ...ervice Tables 7 Mode No Class 1 2 and 3 Function Setting Firmware Ver 1 Controller 2 Engine 5 ADF 7 Finisher 9 PFU 11 Mail Box 13 Duplex 14 MUSIC 18 NIB 200 Factory 204 Printer 209 Test 911 210 MIB P...

Страница 972: ...AL The following part update is being issued for all G060 Parts Catalogs REFERENCE OLD PART NO NEW PART NO DESCRIPTION QTY INT PAGE ITEM G0603990 G0773706 DC Motor 1 56W 1 1 59 8 UNITS AFFECTED All G0...

Страница 973: ...s been changed and the spring pressure has been reduced to ensure that the strippers do not scratch the Fusing Belt or Pressure Roller The following parts updates are being issued for all G060 G570 Pa...

Страница 974: ...ITY CHART 0 OLD and NEW parts can be used in both OLD and NEW machines 2 NEW parts CAN NOT be used in OLD machines OLD parts can be used in OLD and NEW machines 1 NEW parts can be used in OLD and NEW...

Страница 975: ...T PARTS CATALOG UPDATES GENERAL The following parts updates are being issued for all G060 Parts Catalogs UPDATE 1 REFERENCE OLD PART NO NEW PART NO DESCRIPTION QTY INT PAGE ITEM G0602768 G0802768 Pape...

Страница 976: ...E OLD PART NO NEW PART NO DESCRIPTION QTY INT PAGE ITEM G0602700 G0802700 Paper Feed Unit 1 1 0 19 1 Paper Feed Unit 1 The Paper Feed Unit 1 has been changed due to standardization with other models P...

Страница 977: ...be used in OLD and NEW machines 1 NEW parts can be used in OLD and NEW machines OLD parts CAN NOT be used in NEW machines 3 OLD parts CAN NOT be used in NEW machines NEW parts CAN NOT be used in OLD m...

Страница 978: ...ECTED All G570 printers manufactured after the serial numbers listed below will have the new part installed during production MODEL NAME SERIAL NUMBER Gestetner DSC38s Lanier 2138CMF Ricoh AP3800CMF S...

Страница 979: ...RICOH AP3800C AP3800CMF SAVIN SLP38C SLP38CS SUBJECT PARTS CATALOG UPDATES GENERAL The following parts updates are being issued for all G060 G570 Parts Catalogs UPDATE 1 REFERENCE OLD PART NO NEW PAR...

Страница 980: ...l numbers listed below will have the new part installed during production MODEL NAME SERIAL NUMBER Ricoh Aficio AP3800C Savin SLP38c Gestetner DSc38 Lanier 2138 P6020500862 UPDATE 2 Illustration Corre...

Страница 981: ...nd NEW machines 1 NEW parts can be used in OLD and NEW machines OLD parts CAN NOT be used in NEW machines 3 OLD parts CAN NOT be used in NEW machines NEW parts CAN NOT be used in OLD machines 3 S Must...

Страница 982: ...wer is not supplied when the main switch is turned ON after replacing the PSU A Harness AC Switch B or Bracket PSU Fan C NOTE This may occur on all G060 and G080 series models CAUSE When replacing the...

Страница 983: ...me Operating Instructions are correct PAGE INCORRECT CORRECT A 6 STEP 22 Check the test sheets and make the offset settings for A through H Select 0 for a white square and select 1 for an out of regis...

Страница 984: ...SC38 LANIER 2138AH RICOH AP3800C SAVIN SLP38C SUBJECT ROM DIMM PDL GENERAL The Euro currency symbol has been added to 112 fonts in the ROM DIMM PDL The following part update is being issued for all G0...

Страница 985: ...Y CHART 0 OLD and NEW parts can be used in both OLD and NEW machines 2 NEW parts CAN NOT be used in OLD machines OLD parts can be used in OLD and NEW machines 1 NEW parts can be used in OLD and NEW ma...

Страница 986: ...ion has been changed so that copies made in SP mode are not counted NOTE Be sure to use version 1 07 with engine main firmware version 1 15e or later as an SC999 will occur with earlier engine main fi...

Страница 987: ...TY CHART 0 OLD and NEW parts can be used in both OLD and NEW machines 2 NEW parts CAN NOT be used in OLD machines OLD parts can be used in OLD and NEW machines 1 NEW parts can be used in OLD and NEW m...

Страница 988: ...CS SUBJECT SERVICE MANUAL INSERT SERVICE MANUAL The Service Manual pages listed below must be replaced with the pages supplied The revised areas have been highlighted by an arrow PAGES xiii Updated In...

Страница 989: ...pansion Board on the Controller CN13 3 20 NVRAM on the BCU IC20 3 21 3 4 11 REQUIRED ACTIONS WHEN REPLACING ITEMS 3 22 3 5 PRINTER ENGINE 3 23 3 5 1 TONER SUPPLY UNIT 3 23 Preparation 3 23 M Toner Sup...

Страница 990: ...P N G5706691 See TSB G060 G570 036 Flashcards loaded with the following G570 Copy Feature Expander firmware CF NIB Scanner Application Fax Application and Operation Panel LCDC Procedure Turn the main...

Страница 991: ...into the IC card slot on the controller IV Turn the main power ON The upgrade will begin automatically V After the firmware update is completed Update done or Power Off On will be displayed Turn OFF...

Страница 992: ...one by one PCcard ROM Page01 Engine 1 ROM G0775611C ROM RB1 10 23 NEW G0775611F NEW RB111C 23 Verify Exit 0 UpDate 0 V After the firmware update is completed Update done or Power Off On will be displ...

Страница 993: ...dpi and then for 1200 x 600 dpi SP5 997 001 Tray Selection Choose the tray containing the target paper size SP5 997 002 Pattern 1 dot trimming pattern SP5 997 003 Single Color Black SP5 997 004 Color...

Страница 994: ...pply unit deforms due to heat from the fusing unit causing the oil not to be applied evenly to the fusing belt This may cause a paper jam or the oil supply roller to become dirty with toner SOLUTIONS...

Страница 995: ...ER Gestetner DSc38 DSC38S Lanier 2138 2138CMF Ricoh Aficio AP3800C AP3800CMF Savin SLP38c SLP38cS P6021100986 Cut in product Part Number on the seal attached to the Fusing unit G765 17 212 on the box...

Страница 996: ...MANUAL INSERT SERVICE MANUAL The Service Manual pages listed below must be replaced with the pages supplied The revised areas have been highlighted by an arrow PAGES xiv Updated Information Table of C...

Страница 997: ...Screen 5 5 Others 5 6 5 3 PRINTER SP MODE 5 7 5 3 1 SP MODES 5 7 5 3 2 BIT SWITCH PROGRAMMING 5 8 5 4 COPY SP MODE 5 9 5 4 1 SP MODES 5 9 SP1 XXX Feed 5 9 SP2 XXX Drum 5 16 SP3 XXX Process 5 27 SP4 X...

Страница 998: ...he external noise 4 Replace the controller 5 Replace the operation panel B SC 660 BCU NVRAM read write diagnostics error A read write diagnostics error is detected when the main SW is turned ON Note T...

Страница 999: ...rtup without video output end error C Video transfer to the engine is started but the engine does not issue a video transmission end command within the specified time Defective BCU 1 Turn the main swi...

Страница 1000: ...de 0001 to 06FF CPU error System firmware problem Defective controller 1 Turn the main switch off and on 2 Reinstall the controller system firmware 3 Replace the controller When the problem cannot be...

Страница 1001: ...rn the main switch off and on 2 Check that the HDD is properly connected to the controller 3 Replace the HDD 4 Replace the controller B SC 823 Self diagnostic error NIB XXXX Detailed error code 6101 M...

Страница 1002: ...d RAM SRAM DIMM Loose connection Defective SRAM DIMM Defective controller 1 Turn the main switch off and on 2 Replace the SRAM DIMM 3 Replace the controller B SC 828 Self diagnostic error ROM XXXX Det...

Страница 1003: ...abnormality is detected even when the loop back connector is properly set 1120 Loop back connector error The loop back connector is not set when starting the detailed self diagnostics Loose connection...

Страница 1004: ...stored in the HDD cannot be read correctly Defective HDD Defective controller 1 Turn the main switch off and on 2 Replace the HDD 3 Replace the controller B SC 864 HDD CRC error While reading data fr...

Страница 1005: ...ired by the application RAM DIMM board is not installed SC 998 1 Check the devices necessary for the application program If necessary devices have not been installed install them 2 Check that applicat...

Страница 1006: ...d damage the controller board or the target PCB of the downloading and prevent subsequent downloading If this problem occurs the damaged PCB must be replaced 1 Turn the main switch off and on 2 If you...

Страница 1007: ...ata and information needs to be sent back to your product specialist Symptom Possible Causes Action taken Summary sheet SP mode 1 Service Print Summary SMC All SP5 990 1 Logging SP5 990 4 Printer driv...

Страница 1008: ...eared image for 4C thin lines or white lines in solid image areas 4C thin lines become smeared in the paper feed direction or white lines appear in solid image areas Spurs are located just before the...

Страница 1009: ...er this condition the supplied toner cannot be properly charged causing toner to flow out from the development unit Fireflies Fireflies may appear with originals that have a high image area ratio afte...

Страница 1010: ...on outputs if the transfer current is increased too much Therefore after adjusting the transfer current it is necessary to check the results by making a solid or halftone image in duplex mode Image de...

Страница 1011: ...Based on the average daily printing volume of 500 prints self check would be performed first thing every morning These settings are suitable for machines which are used during the day and then kept O...

Страница 1012: ...to the color line already transferred to the paper The registration roller speed adjusted by color development motor speed and fusing belt roller speed adjusted by black development motor speed are ad...

Страница 1013: ...can Page 4 42 43 Sub scan Page 40 41 Transfer Unit Page 4 46 2 Color shifts only at the leading edge area sometimes causing shock jitter magenta or cyan lines Registration roller speed is not appropri...

Страница 1014: ...P mode settings Mode SP5 997 Test Pattern Setting Tray selection Pattern Color mode Resolution Paper size By pass Normal color 600 dpi 2 05 Full Color 600 x 600 Normal color 1200 dpi 2 05 Full Color 1...

Страница 1015: ...oller is too fast magenta jitter may appear at 67 mm and or cyan jitter at 165 mm from the trailing edge This is caused by the mechanical shock when the trailing edge of the paper passes the registrat...

Страница 1016: ...d value from m to dots with the following formula Then add or subtract the calculated dot value in the SP mode Correction dots Measured value m 21 2 or 42 4 600 dpi mode 1 dot 42 4 m 1200 dpi mode 1 d...

Страница 1017: ...asured value mm 287 x 10000 If the color line is enlarged in relation to black add the correction value to the current setting If the color line is reduced in relation to black subtract the correction...

Страница 1018: ...shifted to the right in relation to black subtract the above value from the current setting Examples If the magenta line has shifted to the left by 40 m add 4 to the current setting of SP5 993 011 Co...

Страница 1019: ...BJECT SERVICE MANUAL INSERT SERVICE MANUAL The Service Manual pages listed below must be replaced with the pages supplied The revised areas have been highlighted by an arrow PAGES iii Updated Informat...

Страница 1020: ...4 9 4 4 TROUBLESHOOTING GUIDE 4 35 4 4 1 IMAGE QUALITY 4 35 4 4 2 COLOR SHIFT 4 39 Adjustment Standard Max 200 m 4 41 Preparation 4 41 How to measure the gap between color lines 4 46 4 4 3 COLOR SHIFT...

Страница 1021: ...BCU problems PSU problems in the machine Duplex control board problem 1 Turn the main switch off and on 2 Check if the cable of the duplex inverter unit is properly connected 3 Replace the PSU if no p...

Страница 1022: ...e BCU does not receive a memory address command from the controller 60 seconds after paper is in the position for registration Loose connection Defective controller Defective BCU 1 Turn the main switc...

Страница 1023: ...s moving up The upper stack height sensor 1 is deactivated consecutively not detecting paper for 15 seconds after the shift tray starts moving down When the upper tray moves from lower paper exit to t...

Страница 1024: ...connection Defective exit guide plate open sensor Defective exit guide plate motor 1 Turn the main switch off and on 2 Check if the connectors of the sensor and motor are properly connected 3 Replace...

Страница 1025: ...t 2 sensor 4 Replace the tray 2 shift motor SC 818 Watch dog error While the system program is running other processes do not operate at all Defective controller Software error 1 Turn the main switch...

Страница 1026: ...here are 47 types of error code 0001 to 4005 depending on the cause of the error The CPU detects an error and displays the specific error code with the program address where the error occurs System fi...

Страница 1027: ...IC on the controller cannot be properly recognized 6105 PHY IC loop back error An error occurred during the loop back test for the PHY IC on the controller Defective controller 1 Turn the main switch...

Страница 1028: ...f diagnosis error optional RAM XXXX Detailed error code 0302 Composition error Slot 0 The result of checking the composition data of the RAM in Slot 0 CN5 on the controller is incorrect 0401 Verificat...

Страница 1029: ...f and on 2 Replace the standard ROM DIMM CTL SC 837 1602 Self diagnosis error Font ROM option The data in the font ROM optional ROM DIMM is damaged Defective optional ROM DIMM 1 Turn the main switch o...

Страница 1030: ...4 Replace the controller CTL SC 990 Software performance error The software makes an unexpected operation Defective software Defective controller Software error 1 Turn the main switch off and on 2 Re...

Страница 1031: ...a and information needs to be sent back to your product specialist Symptom Possible Causes Action taken Summary sheet SP mode 1 Service Print Summary SMC All SP5 990 002 Logging SP5 990 004 Printer dr...

Страница 1032: ...eared image for 4C thin lines or white lines in solid image areas 4C thin lines become smeared in the paper feed direction or white lines appear in solid image areas Spurs are located just before the...

Страница 1033: ...this condition the supplied toner cannot be properly charged causing toner to flow out from the development unit Fireflies Fireflies may appear with originals that have a high image area ratio after...

Страница 1034: ...n outputs if the transfer current is increased too much Therefore after adjusting the transfer current it is necessary to check the results by making a solid or halftone image in duplex mode Image den...

Страница 1035: ...rs Based on the average daily printing volume of 500 prints self check would be performed first thing every morning These settings are suitable for machines which are used during the day and then kept...

Страница 1036: ...to the color line already transferred to the paper The registration roller speed adjusted by color development motor speed and fusing belt roller speed adjusted by black development motor speed are a...

Страница 1037: ...Page 4 42 43 Sub scan Page 40 41 Transfer Unit Page 4 46 2 Color shifts only at the leading edge area sometimes causing shock jitter magenta or cyan lines Registration roller speed is not appropriate...

Страница 1038: ...ailed SP mode settings Mode SP5 997 Test Pattern Setting Tray selection Pattern Color mode Resolution Paper size By pass Normal color 600 dpi 2 05 Full Color 600x600 Normal color 1200 dpi 2 05 Full Co...

Страница 1039: ...oller is too fast magenta jitter may appear at 67 mm and or cyan jitter at 165 mm from the trailing edge This is caused by the mechanical shock when the trailing edge of the paper passes the registrat...

Страница 1040: ...d value from m to dots with the following formula Then add or subtract the calculated dot value in the SP mode Correction dots Measured value m 21 2 or 42 4 600 dpi mode 1 dot 42 4 m 1200 dpi mode 1 d...

Страница 1041: ...Measured value mm 287 x 10000 If the color line is enlarged in relation to black add the correction value to the current setting If the color line is reduced in relation to black subtract the correcti...

Страница 1042: ...rent setting If color YMC has shifted to the right in relation to black subtract the above value from the current setting Examples If the magenta line has shifted to the left by 40 m add 4 to the curr...

Страница 1043: ...004 005 and SP1 005 003 depending on the mode selected SP1 004 004 Normal paper Color mode 1200 dpi 62 5 mm s SP1 004 005 Normal Paper Color mode 600 dpi 125 mm s SP1 005 003 Thick Paper 62 5 mm s Pat...

Страница 1044: ...is larger than the black grid Yellow becomes larger from left to right in Fig 1 but cyan and magenta become larger from right to left This is because the laser writing direction for B Y is different f...

Страница 1045: ...rinted in step 3 Sometimes a magnification scope must be used to measure the amount of color shift between colors 5 If the result is not within the target go to the next step Fusing Registration Rolle...

Страница 1046: ...grid pattern for each of the following modes using A3 11 x17 paper 1 Normal 600 dpi 2 Normal 1200 dpi 3 If the color has shifted within 100 mm from the leading edge follow the troubleshooting procedur...

Страница 1047: ...12 using A3 11 x17 paper SP5 997 Test Pattern Setting Mode Tray selection Pattern Single Color Color Mode Resolution Normal color 600 dpi 2 12 6 Black Single Color 600x600 3 Depending on the paper us...

Страница 1048: ...y1 202 A2 Tray2 202 B4 Shorted SC501 502 Open Paper Jam is detected whenever a print is made Relay sensor 202 A8 Shorted Paper Jam is detected even if there is no paper Open Paper Jam is detected when...

Страница 1049: ...0A 125V 5 A 250V No response No DC power is supplied to the electrical components FU81 3 15 A 250 V 3 15A 250V Only 12V DC power is not supplied SC260 or SC261 may occur This fuse is directly soldered...

Страница 1050: ...the pages supplied The revised areas have been highlighted by an arrow PAGES xi Updated Information Table of Contents Tab Positions Updated Information Firmware History removed from Tab Positions Rem...

Страница 1051: ...PONENT DESCRIPTIONS 12 5 2 3 BASIC OPERATION 12 6 2 4 PAPER OVERFLOW DETECTION 12 7 SPECIFICATIONS SPECIFICATIONS 13 1 1 GENERAL SPECIFICATIONS 13 1 1 1 SUPPORTED PAPER SIZES 13 3 1 1 1 PAPER FEED 13...

Страница 1052: ...HER G565 TROUBLESHOOTING G060 FOUR BIN MAILBOX G566 SERVICE TABLES G060 SPECIFICATIONS G060 DETAILED DESCRIPTIONS G060 COPIER FEATURE EXPANDER G570 DUPLEX UNIT G571 ARDF G564 ONE TRAY PAPER FEED UNIT...

Страница 1053: ...SLP38C SLP38CS SUBJECT PARTS CATALOG UPDATES GENERAL The following parts updates are being issued for all G060 G570 Parts Catalogs UPDATE 1 REFERENCE OLD PART NO NEW PART NO DESCRIPTION QTY INT PAGE...

Страница 1054: ...io AP3800C Savin SLP38c P6020600330 Transfer Release Lever The following changes have been made to ensure that the transfer belt is not scratched from vibration during transport which can occur as the...

Страница 1055: ...es OLD parts CAN NOT be used in NEW machines 3 OLD parts CAN NOT be used in NEW machines NEW parts CAN NOT be used in OLD machines 3 S Must be installed as a set on units manufactured prior to the S N...

Страница 1056: ...IN SLP38C SLP38CS SUBJECT SERVICE MANUAL INSERT SERVICE MANUAL The Service Manual pages listed below must be replaced with the pages supplied The revised areas have been highlighted by an arrow PAGES...

Страница 1057: ...details and Bit Switch 3 bit 0 See PUB C 045 for details 1 Enter the SP mode select Service Menu then press Enter twice 2 Select 1 2 3 or 4 for the desired bit switch then press Enter V W Move to the...

Страница 1058: ...s the maximum toner amount for image development 100 to 400 260 1 step 106 2 Toner Limit Text CTL 100 to 400 190 1 step 5 3 2 BIT SWITCH PROGRAMMING NOTE Currently the bit switches are not being used...

Страница 1059: ...O NEW PART NO DESCRIPTION QTY INT PAGE ITEM G5702725 B1161800 Xenon Lamp MM8 1 1 9 8 UNITS AFFECTED The serial number cut in information was not available at the time of this publication INTERCHANGEAB...

Страница 1060: ...ng the black PCU during this time NOTE The lines are not visible with the G060 as a different printer gamma is used the gamma used on the G082 is designed to show more detail in halftone areas PERMANE...

Страница 1061: ...arrives at the customer s location The attachment procedure for this lever has been packaged together with the machine 2 Short Haul Transport The notes for short haul transport are the same as the G0...

Страница 1062: ...oducing the details in the high density areas of graphics and photographs However they may cause black toner blasting in bitmap Images as a side effect SOLUTION Download and use the 600 dpi 100 GCR or...

Страница 1063: ...ery utilities for the Fiery 3850C Not supported over IPX SPX Command WorkStation software is supported on Windows computers over TCP IP Server Name Enter the IP address or DNS name of the Fiery 3850C...

Страница 1064: ...CR v1F in the Output list and click Profile Settings or double click the selected file C Select a resolution in Use the Calibration Set pull down menu to allocate the profile Set 600x600 dpi for Fiery...

Страница 1065: ...printed image is associated with the selected profile Black components that have the data of R G B or Y M C are printed with Black toner If you want to use the 600 dpi 100 GCR or 1200 dpi 100 GCR outp...

Страница 1066: ...ating Instructions Maintenance Guide 1 Replacing the Toner Cartridge PRODUCTION COUNTERMEASURE The following two modifications have been applied to minimize misdetection of Toner End conditions 1 Engi...

Страница 1067: ...M Flash Card Exchange program G082 FIRMWARE MODIFICATION MAIN ENGINE DESCRIPTION OF MODIFICATION FIRMWARE LEVEL SERIAL NUMBER FIRMWARE VERSION Corrects the following Paper jam with series printing whe...

Страница 1068: ...age ratio The machine keeps track of two types of pixel coverage ratios 1 The ratio for the most recently printed page 2 The average ratio for all pages printed up to the present Calculation method fo...

Страница 1069: ...s used for process control and toner refresh SP7 908 newly added The idea of this mode is to show the pixel coverage ratio for each color for pages made when CMY toner is actually being used to develo...

Страница 1070: ...lace all maintenance kits kit PM counters stored in NVRAM The following shows the SP7 908 displays for machines with the 4 KB NVRAM and each version of main controller firmware Controller firmware NVR...

Страница 1071: ...ls 2 Fusing Belt The fusing belt layer may peel off from the base layer during a print run due to an insufficient amount of adhesive applied 3 Oil Supply Unit The oil supply unit deforms due to heat f...

Страница 1072: ...DSc38F Lanier 2138E Ricoh Aficio AP3850C Savin SLP38cDE P8930200001 Cut in product Part Number on the seal attached to the Fusing unit G765 17 212 on the box G76517212xxx on the fuser NOTE This modifi...

Страница 1073: ...RICOH AP3850C SAVIN SLP38CDE SUBJECT SERVICE MANUAL INSERT SERVICE MANUAL The Service Manual pages listed below must be replaced with the pages supplied The revised areas have been highlighted by an a...

Страница 1074: ...epeat 1 Key Repeat When enabled On this function allows the display to continually advance scroll when a key is held down and makes the LEDs blink more slowly This was introduced to help users who may...

Страница 1075: ...TYPE 3800C FOR FAX OPTION TYPE 3800C FOR FAX OPTION TYPE 3800C FOR FAX OPTION TYPE 3800C FOR 2138CMF 2138CMF 2138CMF 2138CMF LP138C CMF LP138C CMF LP138C CMF LP138C CMF RICOH RICOH RICOH RICOH F F F...

Страница 1076: ...t used do not change the settings System Switch 19 SP No 1 101 026 No FUNCTION COMMENTS 0 3 Not used Do not change the settings 4 Number of jobs controlled for PC FAX TX 0 64 Jobs 1 No limitations But...

Страница 1077: ...FIRMWARE HISTORY...

Страница 1078: ...the Technology Solutions Center FTP Site at http tsc ricohcorp com Be sure to check the README file for important notes and explanations NOTE Refer to Facts Line Bulletin FL002 and Publication Bulleti...

Страница 1079: ...g causing SC370 Developer Initialization Error Black This happens when performing only the black developer initialization If performing the developer initialization for black and other color s simulta...

Страница 1080: ...ode 1 Mode Set Enables or disables fusing unit idling performed after the machine reaches the Ready condition Idling is performed for the time specified in SP1 916 2 0 or 1 0 DFU 0 OFF 1 ON 2 Idling T...

Страница 1081: ...o SP mode copy images To activate this it is necessary to use system firmware ver1 07 or newer for the CF expander only The following have been corrected SC240 misdetection When the K toner cartridge...

Страница 1082: ...2002 B1 21 3F29 The following have been corrected SC220 4 for machines with LD unit E MAC2 installed Destination code for China added New SP mode added SP3 922 OPU_Refresh2 To activate this function...

Страница 1083: ...803 22 23 24 Dev CMY Target revolutions 586693 Fusing Unit SP7 803 15 Fusing Target sheets 50000 SP7 803 26 Fusing Target revolutions 4651000 The target number revolutions for the Fusing near end for...

Страница 1084: ...heating roller fusing lamp overheat Occurrence conditions for SC552 changed from 150sec to 210sec to prevent unnecessary occurrences Fusing jam misdetection with left door closed due to vibration of...

Страница 1085: ...en corrected Installed from the first mass production run G0605612 B July 2001 1 04 The following have been corrected The firmware header has been corrected to allow the MUSIC firmware to be updated u...

Страница 1086: ...print New Specification The machine counts up the page as B W or color based on the CMYK data i e the actual toner colors used to develop the image regardless of the actual color data from the applic...

Страница 1087: ...ting a custom paper size in the PCL may in rare cases cause the PC to freeze G0775910 B G0775911 B NA 2 07 The following have been corrected If the output tray becomes full while the machine is receiv...

Страница 1088: ...r string e g as ESC k6w If Job Reset is selected while the first page of a multiple page document is being processed the panel continues to display Printing Auto Continue timer bug The Punch Counter c...

Страница 1089: ...anel PCL print jobs may keep showing Printing on operation panel Form Lines value under PCL Menu change after reboot the Machine PCL Response to PJL INFO CONFIG command does not include serial number...

Страница 1090: ...when the bold selection command In HP GL2 data is selected Supports mixed binding orientations with duplex jobs using cover sheets The downloaded PCL Barcode fonts are not printed correctly on the PCL...

Страница 1091: ...5 The followings have been corrected Nothing was displayed even though the prnlog 0 command was done in telnet G0605920 L September 2001 1 75 1 64F4 The following have been corrected If an undefined r...

Страница 1092: ...cted while the data which generates the Readback command is being printed out with ftp rsh The controller freezes when it cannot find the file specified for rcp transmission The parameters of sysLocat...

Страница 1093: ...r want to change this settings please use telnet to open HTTP When telnet port is disabled you have to do clear the network settings SP5 801 11 to open the telnet protocol Changed the default setting...

Страница 1094: ...Bulletin 023 for more information about the FTP Internet Web Site and EPROM Flash Card Exchange program The revised areas have been highlighted by an arrow TABLE OF CONTENTS 1 System Copy Application...

Страница 1095: ...mware from ver1 15E or older to 1 07 or later see TSB G060 G570 018 for details A grid pattern has been added to SP mode copy images To activate this it is necessary to use system firmware ver1 07 or...

Страница 1096: ...if the HDD is in the near full condition and the scanned data is saved in JPEG format 8 1 4 x 14 SEF is displayed when the machine detects 8 1 2 x 14 SEF May 2002 G5706688C C 1 09 A548 Files stored o...

Страница 1097: ...a character string e g as ESC k6w If Job Reset is selected while the first page of a multiple page document is being processed the panel continues to display Printing AutoContinue timer bug March 200...

Страница 1098: ...he PCL5e June 2002 G5705391H B 1 09 9809 The following has been fixed The printing speed of a PS job slows down after a PS3 job is reset July 2002 G5705391J D 1 11 C775 Counter values displayed on the...

Страница 1099: ...even if one of the toner cartridges is replaced when more than one toner are toner near end condition PCL Euro font does not print correctly Line Spacing Command Esc l D causes incorrect output Slow...

Страница 1100: ...CONFIG command does not include serial number December 2002 G5705391L G 1 13 The following have been fixed PCL The following problems with the CAD print file were fixed 1 Modified the available pen nu...

Страница 1101: ...re History for G570 Page 8 of 11 P N Version Check Sum Contents of Modification Production G5705391M G 1 14 1BD2 Change in specification Changing Adobe PostScript 3 Logo in PS config page to red April...

Страница 1102: ...An error message The length of the original exceeds limit is displayed in the TWAIN driver U I e g Document size on TWAIN Driver A3 Portrait A3 SEF ADF detected paper size A4 SEF When printing a job w...

Страница 1103: ...The following has been fixed A color misalignment appears when the full page cover sheet and combine functions are selected February 2002 G5705350K F 1 18 EFE2 Firmware modified for use with the next...

Страница 1104: ...Check Sum Contents of Modification Production G5705426 2 10 2DFD Firmware installed from the first mass production run December 2001 G5705426A A 2 12 920A The following has been fixed Characters prece...

Страница 1105: ...3800C FOR AP3800CMF AFICIO CL7000CMF SAVIN FAX OPTION TYPE 3800C FOR SLP38CS CLP28S GENERAL The latest firmware version can be downloaded at the Technology Solutions Center FTP Site at http tsc ricoh...

Страница 1106: ...achine does not continue printing and the job is cancelled If the Printing Numbers have been set for reception mode or special sender and Transfer Request is enabled the machine will print out the pro...

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