3-10
l
In-order to remove the muffler assembly, the
engine guard need to be removed.
l
Remove the CRR pan head screw (M6x20 -
1 no.) along with plain washer from the top
mounting of engine guard. (Fig. 3.30)
Phillips head screw driver
Tightening torque
4.5 ± 1.5 Nm
l
Remove the CRR pan head screw (M6x20 -
2 nos.) along with plain washers from the LH
and RH mounting of engine guard. (Fig. 3.31)
Phillips head screw driver
Tightening torque
4.5 ± 1.5 Nm
l
Gently takeout the engine guard as an
assembly.
l
Remove the hexagonal socket head cap screw
(M8x30 - 2 nos.) from the muffler assembly
front mounting. (Fig. 3.32A)
l
Remove the hexagonal socket head cap screw
(M8x25 - 1 no.) from the center mounting of
muffler assembly with punched washer.
(Fig. 3.32B)
6 mm allen key
Tightening torque
18.1 ± 1.3 Nm
l
Remove the hexagonal bolt (M8x60 - 1 no.)
from the muffler assembly rear mounting
along with punched washer and ‘U’ nut.
(Fig. 3.33)
12 mm spanner
Tightening torque
19.6 ± 2 Nm
l
Take out muffler assembly by dislocating form
the cylinder head assembly.
Fig. 3.30
Fig. 3.31
Fig. 3.32A
Fig. 3.32B
Fig. 3.33
TVS APACHE RTR 200
SERVICE MANUAL
SERVICING OF ENGINE
