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Fig. 6.44
Fig. 6.45
Fig. 6.46
l
Remount the master cylinder to the handle bar
and fix the holder in ‘UP’ direction. (Fig. 6.44)
10 mm spanner
Tightening torque
10 ± 2 Nm
Note:
Always tighten the top bolt first and then
the bottom one.
Mount master cylinder to the handle bar
such that reservoir becomes horizontal
when the bike is placed on centre stand
and steering is kept straight.
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Fix the brake hose to the master cylinder outlet
port along with the banjo bolt and gaskets.
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Fill the reservoir with fresh TVS Girling DOT3 or
DOT4 brake fluid above the level ‘LOWER’
mark on the reservoir and bleed the system
thoroughly. (Fig. 6.45)
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Fix the reservoir cap along with diaphragm and
plate diaphragm and tighten screws. Connect
the wiring harness to the brake light switch.
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Replace the following parts every 21,000 km
- Piston along with P-cup, S-cup, spring and
boot.
- Reservoir cap and diaphragm.
- Caliper dust seal - 1 and dust seal - 2.
FORK ASSEMBLY FRONT
OIL CHANGE
l
Dismantle the wheel assembly front (refer
page no 6-1 for dismantling procedure).
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Remove caliper assembly along with hose
complete brake. Keep some cushion in
between the brake pads, to avoid binding.
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Remove the CRR pan head screws (M6x16 -
2 nos.) from the fender front L & R.(Fig. 6.46)
Phillips screw driver
Tightening torque
3 ± 1 Nm
TVS APACHE RTR 200
SERVICE MANUAL
CHASSIS
6-17