TVS APACHE RTR 200
SERVICE MANUAL
PERIODIC MAINTENANCE
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Add distilled water as necessary, to ensure the
electrolyte is above the minimum level line but
not above the maximum level line. (Fig. 2.108)
Caution:
Do not add tap water or acid for topping
up the battery. Use only distilled water.
O
Electrolyte specific gravity at 20 C
Battery type
Normal
Under charged
12V, 9.0 Ah
1.28
1.25
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If the specific gravity reading is not in normal
condition the battery needs charging.
(Fig. 2.109) Recharge the battery with constant
current battery charger (refer chapter
“Electrical system”
page no. 5-26 for charging
procedure).
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After doing the necessary check and charging,
re-fit the battery in the reverse order of
removal and reconnect the terminals. Apply
petroleum gelly in the terminals to avoid
corrosion.
BRAKES
Inspect the front brake and rear brake
effectiveness at initial 500 - 750 km and
every 3000 km thereafter.
Inspect front and rear brake fluid level and
top-up at initial 500 - 750 km and every
3000 km thereafter. Replace brake fluid
every 21000 km.
Inspect front and rear brake pad wear at
initial 500 - 750 km and every 3000 km
thereafter. Replace if necessary.
Inspect brake hose at initial 500 - 750 km
and every 3000 km thereafter. Replace
brake hose and master cylinder cups every
21000 km.
Brake effectiveness
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Inspect the front and rear brake for its
effectiveness. If the brakes are more spongy
or ineffective, it may be because of air entry in
the brake system which needs bleeding. Refer
chapter “Chassis” page no. 6-7 for the
procedure of brake bleeding.
Fig. 2.108
Fig. 2.109
Minimum
Hyderometer
1.28
Maximum
2-40
