l
Take out the foot rest assembly RH along with
rear master cylinder assembly and brake pedal
assembly and hang it carefully.
Caution:
Care should be taken not to stretch /
damage brake hose during the removal
foot rest assembly.
l
Take out the dust seal swinging arm and
sleeve swing arm from the RH side of the
swing arm assembly. (Fig. 2.129)
Combination plier
l
Clean the sleeve, dust seal, swing arm needle
bearing and the swing arm shaft using a clean
cloth and lubricate them with
Bechem
premium grade 3 grease
.
l
Assemble back the foot rest assembly RH
while ensuring the proper routing of brake
hoses and tighten the mounting bolts.
l
Insert the shaft complete swing arm from the
RH side while carefully removing the guide
(inserted earlier) from the other side.
Note:
Insert the swing arm shaft in such a way
that the LH side dust seal swing arm and
sleeve can be removed easily and the
needle bearing can be accessed for
lubrication.
l
Now, take out the dust seal swinging arm and
sleeve swing arm from the LH side of the
swing arm assembly. (Fig. 2.130)
l
Clean the sleeve, dust seal and swing arm
needle bearing using a clean cloth and lubricate
them with
Bechem premium grade 3 grease
.
l
Reassemble the foot rest assembly LH and
tighten the mounting bolts.
l
Assemble the shaft swing arm’s ‘U’ nut and
tighten it to the specified torque.
l
Reconnect the gear shift lever to the shaft gear
shifting and tighten the mounting bolt.
l
Reconnect the spring stop lamp switch and
ensure the proper working of brake lamp while
applying the rear brake.
TVS APACHE RTR 200
SERVICE MANUAL
PERIODIC MAINTENANCE
2-47
Fig. 2.129
Fig. 2.130
