Fig. 3.188
Fig. 3.189
l
Assemble the shim (A) on the shaft complete
drive. (Fig. 3.188)
l
Assemble bearing kick starter driven gear
along with shim and thrust washer (B) on the
shaft complete counter. (Fig. 3.188)
Note:
While assembling the shim and thrust
washer, assemble the shim below the
bearing kick starter driven gear and thrust
washer on the top.
l
Assemble tubular dowel (2 nos) in the
crankcase assembly LH and fix gasket
crankcase.
Note:
Apply little grease on the gasket crankcase
for better seating.
l
Assemble the crankcase assembly RH to the
crankcase assembly LH by gently tapping.
(Fig. 3.189)
Nylon hammer
l
Assemble and tighten hexagonal flange bolts
(M6x55 - 5 nos., M6x40 - 4 nos., M6x75 - 4 nos.
and M6x95 - 1 no.) on the crankcase complete
LH. (Fig. 3.190)
8 mm spanner
Tightening torque
10 ± 2 Nm
Note:
Tighten the screws in crisscross pattern.
l
Assemble and tighten hexagonal flange bolt
(M6x55 - 1 no.) on the crankcase complete RH.
(Fig. 3.191)
8 mm spanner
Tightening torque
10 ± 2 Nm
TVS APACHE RTR 200
SERVICE MANUAL
SERVICING OF ENGINE
3-56
A
B
Fig. 3.190
Fig. 3.192
