l
Take out gasket magneto cover and dowel pin
(A) (2 nos.). (Fig. 3.112)
Nose plier
l
Take out the spacer starter idle gear (A), pin
magneto cover (B) and gear starter idle (C)
either from the crankcase or from the cover
magneto. (Fig. 3.113A)
Nose plier
l
Remove the stopper starter gear (D).
(Fig. 3.113B)
Note:
While reassembling the gear starter idle
ensure to assemble the stopper starter
gear (D). (Fig. 3.113B)
l
Remove bolt gear shift cam stopper and take
out stopper complete gear shift along with
spring gear shift cam stopper and shim.
(Fig. 3.114)
10 mm spanner
Tightening torque
6 ± 1 Nm
Note:
While reassembling, ensure that shim is
located properly under the stopper
complete gear shift, before tightening the
b o l t g e a r s h i f t c a m s t o p p e r . A f t e r
tightening check cam stopper for free
movement.
l
Remove recessed CSK head screw (M6x20 -
1 no.) from the index star mounting and take
out the index star. (Fig. 3.115)
Philips head screw driver
Tightening torque
8 ± 2 Nm
Fig. 3.113A
Fig. 3.113B
Fig. 3.112
Fig. 3114
Fig. 3.115
3-34
A
A
C
D
B
A
TVS APACHE RTR 200
SERVICE MANUAL
SERVICING OF ENGINE
