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Nynja Build Manual 1.4d
This is usually available from your local fastenings company, look them up in the
Yellow Pages under “Fixings and Fasteners”, and you will never be stuck for nuts
and bolts again!
Loctite should be used very sparingly. A common mistake is to overuse it. Loctite
smeared over the outside of fasteners acts as a corrosive agent. Any surplus should
be immediately removed with a soft cloth.
A good tip is to paint a red stripe across the nut and bolt end after final tightening.
This way it will be easy to inspect and spot any nuts not finally tightened.
Main tools needed for assembly
Spanners and sockets in the range of: 6, 8, 10, 12, 13, 14, 17mm
Allen keys: 4, 6, 8mm
Metal saw
Drill and bits for metal
Rivet pliers
Cutting pliers
General pliers
Screwdrivers, flat and cross-head
Hammers, metal and rubber/plastic
Mouse tail file with diameter less than 6mm
Flat file
Engineers Rule
Tape measure
6mm reamer (desirable)
Wire-locking pliers (desirable)
Cleco’s or Skin pins for 4mm holes
Dremel Multi tool or equivalent small cutting / sanding tool
Soft faced clamps
Rivnut installation tool and 4 and 5mm Rivnuts (these can be really useful to make a
tidier alternative to nuts or captive nuts on things like instrument panel fixings)
Products needed for assembly
Loctite 243, to be used on all bolts
Silicon grease
Oil for general use
Oil for engine and gearbox, see engine documents
Epoxy adhesive (Araldite or similar)
Lock-wire
Holes
All the holes have been drilled to a high accuracy, however it may sometimes be
necessary to use a round file or reamer to ease the insertion of some bolts. Be
careful not to make a hole too large however, sometimes all that is required is to
loosen other bolts nearby, or to apply pressure to some other part. Generally bolts
should not be tightened up until all the parts in a particular sub-assembly are
assembled, to avoid the common problem of the final bolt not fitting!
Summary of Contents for Nynja
Page 1: ...1 Nynja Build Manual 1 4d Nynja Build manual Version 1 4d...
Page 2: ...2 Nynja Build Manual 1 4d Figure 1 tube numbering scheme...
Page 3: ...3 Nynja Build Manual 1 4d Figure 2 Basic frame Skyranger...
Page 4: ...4 Nynja Build Manual 1 4d Figure 3 uncovered Skyranger frame...
Page 60: ...60 Nynja Build Manual 1 4d Figures 65 cable arrangement further overview...
Page 187: ...187 Nynja Build Manual 1 4d Figure 254 heavy duty power wiring schematic Rotax 912...
Page 188: ...188 Nynja Build Manual 1 4d Figure 255 low current wiring schematic Rotax 912...
Page 189: ...189 Nynja Build Manual 1 4d Figure 256 instrument wiring schematic Rotax 912...
Page 207: ...207 Nynja Build manual 1 4d 18 2 One Piece Door Figure 282 one piece door frame...
Page 269: ...269 Nynja Build manual 1 4d...
Page 270: ...270 Nynja Build manual 1 4d 27 2 Wire locking...
Page 271: ...271 Nynja Build manual 1 4d...
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