INSTALLATION
1) Install master cylinder (3) as shown and tighten attaching nuts
(1) to specified torque.
Tightening Torque
(a) : 13 N·m (1.3 kg-m, 9.5 lb-ft)
2) Install master cylinder push rod to brake pedal and bend split
pin securely.
3) Connect 4 hydraulic lines and tighten flare nuts (4) to specified
torque.
Tightening Torque
(b) : 12 N·m (1.2 kg-m, 9.0 lb-ft)
4) When using new grommets, lubricate them with the same fluid
as the one to fill reservoir (2) with. Then press-fit grommets to
master cylinder.
5) Install reservoir and tighten screws (5) to specified torque.
Tightening Torque
(c) : 2.5 N·m (0.25 kg-m, 2.0 lb-ft)
6) Fill reservoir with specified fluid.
After installing, check brake pedal height, bleed air from system
(Refer to BRAKE PEDAL FREE HEIGHT ADJUSTMENT and
BLEEDING BRAKES in this section.
CAUTION:
Never use any mineral oil such as kerosene and gaso-
line when washing and assembling parts.
Check inside of cylinder wall, pistons and cup seals
are free from any foreign objects such as dust and dirt
and use case not to cause any damage with a tool dur-
ing assembly.
Do not drop parts. Do not use any part which has been
dropped.
Fluid to fill reservoir with is indicated on reservoir cap of the vehicle
with embossed letters or in owner’s manual supplied with the ve-
hicle.
Add fluid up to MAX line.
5-36
BRAKES
