ASSEMBLY
Assemble parts in reverse order of disassembly, observing follow-
ing instructions.
NOTE:
Where temperature gets as low as –30 C in cold weather,
use rubber grease whose viscosity varies very little event
at –40 C (–40 F).
CAUTION:
Wash each part cleanly before installation in the same
fluid as the one used in master cylinder reservoir.
Never use other fluid or thinner.
Before installing piston and piston seal to cylinder, ap-
ply fluid to them.
After reassembling brake lines, bleed air from them.
Install a new piston seal into groove in cylinder se-
curely making sure that it is not twisted.
Before installing caliper to carrier, install caliper pin (1)
with rubber grease applied into caliper carrier hole
and check for its smooth movement in thrust direc-
tion.
Piston Seal
Piston seal is used to seal piston and cylinder and to adjust clear-
ance between pad and disc.
Replace with a new one at every overhaul. Fit piston seal into
groove in cylinder taking care not to twist it.
Piston and Boot
Before inserting piston (1) into cylinder, install new boot (2) onto
piston as shown.
5-20
BRAKES