MacDon D1 Series Unloading And Assembly Instructions Download Page 526

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215184

502

Revision A

Figure 12.2: Bag B - Disc Assembly Parts

1009802

A - 105136

–

Screw - Machine

B - 105135

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Screw - Machine

C - 50186

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Nut - Flange Lock SM Face DT 0.500-13 UNC GR5

D - 18638

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Washer - REG Lock 1/2 IN NOM ID ZP

E - 21491

–

Bolt - HH 1/2 NC X 1.25 LG GR 5 ZP

F - 164061

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Shim - Hub to Cam

G - 137699

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USS Hardened Flat Washer - 1/2 NOM. ID

H - 137529

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Shim - Crank Bearing

J - 105141

–

Bolt - Locking Shoulder

K - 50186

–

Nut - Flange Lock SM Face DT 0.500-13 UNC GR5

L - 220025

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Strap Link Pin 5

–

Bat

M - 137753

–

Shim Ring - 4 Bolt Flange

–

245199

–

Shim - Hub to Cam

REFERENCE

Summary of Contents for D1 Series

Page 1: ...D1 Series Combine Draper Header with FM100 Float Module Unloading and Assembly Instructions Container Shipments 215184 Revision A Original Instruction The Harvesting Specialists ...

Page 2: ...on in this publication is based on the information available and in effect at the time of printing MacDon Industries Ltd makes no representation or warranty of any kind whether expressed or implied with respect to the information in this publication MacDon Industries Ltd reserves the right to make changes at any time without notice ...

Page 3: ...ctions for your specific header Carefully read all the material provided before attempting to unload assemble or use the machine Retain this instruction for future reference Conventions The following conventions are used in this document Right and left are determined from the operator s position The front of the header faces the crop Unless otherwise noted use the standard torque values provided i...

Page 4: ...cy To avoid bodily injury or death from unexpected start up or fall of a raised machine always stop engine and remove key before leaving the operator s seat and always engage safety props before going under the machine for any reason Tech Pubs Introduction page i Added conventions Tech Pubs 2 2 Separating Headers page 7 Added NOTE Unless otherwise specified discard stands shipping material and har...

Page 5: ...n of the shim Product Support 3 1 6 Attaching Cam Arms page 37 Figure 3 47 page 39 Added picture of nine bat reel for additional reference Tech Pubs 3 1 6 Attaching Cam Arms page 37 Step Added step Tech Pubs 3 2 6 Assembling Draper page 54 Removed the following WARNING ONLY because the header is considered to be inoperative and not fully assembled at this point in the manual To avoid bodily injury...

Page 6: ...o show change to hydraulic tank filler neck ECN 57856 6 1 Installing Filler Cap page 175 Removed step Apply hydraulic pipe controlled strength pipe thread sealant Loctite 565 or equivalent to screws ECN 59259 6 1 Installing Filler Cap page 175 Step 6 page 176 Step 9 page 177 Updated picture to show change to hydraulic tank filler neck ECN 57856 6 2 FM100 Feed Auger Configurations page 178 Narrow c...

Page 7: ...6 2 1 Converting from Ultra Narrow Configuration or Narrow Configuration to Medium Configuration page 181 Removed footnote MD 287031 contains wear resistant flightings and is available only through MacDon Parts Tech Pubs 6 2 1 Converting from Ultra Narrow Configuration or Narrow Configuration to Medium Configuration page 181 Step 5 page 182 Step 7 page 182 Added NOTE Removed NOTE Flightings are NO...

Page 8: ... 192 Changed topic title Was previously titled Optional Modification to Wide Configuration Tech Pubs 6 2 8 Converting from Medium Configuration or Wide Configuration to Ultra Narrow Configuration page 192 Step 30 page 195 Simplified NOTE Flighting performs best when no gaps are present If desired use silicone sealant to fill the gaps Product Support 6 2 8 Converting from Medium Configuration or Wi...

Page 9: ...gineering 6 3 2 CR Feeder Deflectors page 202 Added introductory statement This section is for New Holland CR combines only If operating a New Holland CX combine remove feed deflectors Tech Pubs 6 3 3 Replacing CR Feeder Deflectors page 203 Changed the following WARNING to DANGER for consistency To avoid bodily injury or death from unexpected start up or fall of a raised machine always stop engine...

Page 10: ... the ignition Tech Pubs 7 5 2 Installing Reel Fore Aft Header Tilt Switch S and T Series Combines page 232 Replaced the DANGER with the following WARNING to be consistent with similar procedures To avoid injury or death from unexpected start up of machine always stop the engine and remove the key from the ignition before leaving the operator s seat for any reason Tech Pubs 7 5 2 Installing Reel Fo...

Page 11: ...57 Added safety step Shut down the engine and remove the key from the ignition Tech Pubs 8 2 Checking Wheel Bolt Torque Transport and Stabilizer Wheels page 258 Added Transport and Stabilizer Wheels to the topic title Tech Pubs 8 3 Checking Knife Drive Box page 259 Added safety step Shut down the engine and remove the key from the ignition Tech Pubs 8 6 1 Checking and Tensioning Single and Untimed...

Page 12: ...re going under machine for any reason Tech Pubs 8 15 Checking and Adjusting Draper Seal page 287 Revised the IMPORTANT to clarify that the gap deck seal on new drapers needs to be set to 1 3 mm 1 16 1 8 in Removed information about the break in period because this does not apply to an unloading and assembly manual Tech Pubs 8 15 Checking and Adjusting Draper Seal page 287 Step 1 page 287 Revised a...

Page 13: ...page 311 Removed legend below picture Tech Pubs Adjusting Voltage Limits Two Sensor System page 316 Step 1 page 316 Removed legend below picture Tech Pubs Step Added safety step Shut down the engine and remove the key from the ignition Tech Pubs 9 1 4 AGCO IDEAL Series Combines page 318 Added AGCO IDEAL Series topics Tech Pubs Removed topic titled Replacing Float Indicator Cable Product Support 9 ...

Page 14: ...rsion 28 00 or Higher Software page 351 Added WARNING Clear the area of other persons pets etc Keep children away from machinery Walk around the machine to be sure no one is under on or close to it Tech Pubs Checking Reel Height Sensor Voltages Case IH Combines page 355 Added WARNING Clear the area of other persons pets etc Keep children away from machinery Walk around the machine to be sure no on...

Page 15: ...ntrol CLAAS 500 Series page 370 Figure 9 147 page 371 Cleaned picture Tech Pubs Calibrating Reel Height Sensor CLAAS 600 and 700 Series page 380 Step 1 page 380 Added IMPORTANT Do NOT turn off the engine The combine has to be at full idle for the sensors to calibrate properly Engineering 9 1 11 CLAAS 8000 7000 Series Combines page 383 Added CLAAS 8000 7000 Series topics Tech Pubs Calibrating Reel ...

Page 16: ...ointer D points to the FRONT of the header For configuration B pointer D points to the REAR of the header Tech Pubs 10 Checking and Adjusting Reel Height Sensor page 487 Step 1 page 487 Added safety step Shut down the engine and remove the key from the ignition Tech Pubs 10 Checking and Adjusting Reel Height Sensor page 487 Table 10 1 page 488 Added AGCO IDEAL to table ECN 58283 10 Checking and Ad...

Page 17: ... Attaching Reel Lift Cylinders 30 3 1 4 Attaching Center Support Double Reel 35 3 1 5 Installing Tine Tubes Six Bat Reels 36 3 1 6 Attaching Cam Arms 37 3 2 Assembling 12 2 m 40 ft Header Split Frame 40 3 2 1 Unpacking Header 40 3 2 2 Removing Shipping Stands and Supports 41 3 2 3 Removing Extension 47 3 2 4 Attaching Extension 47 3 2 5 Installing Deck 50 3 2 6 Assembling Draper 54 3 2 7 Setting D...

Page 18: ... 125 Setting up Left Reel 128 Installing Right Reel 129 3 4 Attaching Reel Height Sensor 133 3 5 Installing Reel Endshields 136 3 6 Installing Guards Single Reel 140 3 6 1 Installing Formed Hold Down Clips 140 3 6 2 Forged Hold Down Stub Guard Only 142 Chapter 4 Loading Header for Transport to Dealership 143 4 1 Loading with One Forklift Upright Position 143 4 2 Loading with One Forklift Lowered P...

Page 19: ...3 2 CR Feeder Deflectors 202 6 3 3 Replacing CR Feeder Deflectors 203 Chapter 7 Attaching Header to Combine 205 7 1 AGCO Challenger Gleaner and Massey Ferguson Combines 205 7 1 1 Attaching Header to an AGCO Challenger Gleaner or Massey Ferguson Combine 205 7 1 2 Installing Reel Fore Aft Header Tilt Selector Switch and Harness 209 7 2 AGCO IDEAL Series Combines 213 7 2 1 Attaching Header to an AGCO...

Page 20: ...11 1 Measuring Reel Clearance 278 8 11 2 Adjusting Reel Clearance 279 8 12 Adjusting Auger to Pan Clearance 281 8 13 Adjusting Draper Tension 284 8 14 Checking and Adjusting Feed Draper Tension 286 8 15 Checking and Adjusting Draper Seal 287 8 16 Repositioning Right Draper Deflector Angle 290 8 17 Lubricating Header 292 8 17 1 Greasing Procedure 292 8 17 2 Lubrication Points 294 8 18 Checking and ...

Page 21: ...hecking Voltage Range from the Combine Cab Challenger and Massey Ferguson 358 Engaging the Auto Header Height Control Challenger and Massey Ferguson 360 Calibrating the Auto Header Height Control Challenger and Massey Ferguson 360 Adjusting the Header Height Challenger and Massey Ferguson 363 Adjusting the Header Raise Lower Rate Challenger and Massey Ferguson 363 Setting the Sensitivity of the Au...

Page 22: ...House Speed John Deere 70 Series 428 Calibrating the Auto Header Height Control John Deere 70 Series 428 Setting the Sensitivity of the Auto Header Height Control John Deere 70 Series 430 Adjusting the Manual Header Raise Lower Rate John Deere 70 Series 431 9 1 16 John Deere S and T Series Combines 431 Checking Voltage Range from the Combine Cab John Deere S and T Series 431 Calibrating the Auto H...

Page 23: ... Reel Height Sensor 487 Chapter 11 Running up Header 491 11 1 Performing Post Run Up Adjustments 495 11 1 1 Adjusting Draper Tracking 496 11 1 2 Adjusting Knife 498 Chapter 12 Reference 499 12 1 Parts List 499 12 2 Torque Specifications 506 12 2 1 Metric Bolt Specifications 506 12 2 2 Metric Bolt Specifications Bolting into Cast Aluminum 508 12 2 3 Flare Type Hydraulic Fittings 509 12 2 4 O Ring B...

Page 24: ......

Page 25: ...t if not avoided will result in death or serious injury WARNING Indicates a potentially hazardous situation that if not avoided could result in death or serious injury It may also be used to alert against unsafe practices CAUTION Indicates a potentially hazardous situation that if not avoided may result in minor or moderate injury It may be used to alert against unsafe practices IMPORTANT Indicate...

Page 26: ...ve glasses or goggles Heavy gloves Wet weather gear Respirator or filter mask 1000005 Figure 1 2 Safety Equipment Be aware that exposure to loud noises can cause hearing impairment or loss Wear suitable hearing protection devices such as earmuffs or earplugs to help protect against loud noises 1010391 Figure 1 3 Safety Equipment Provide a first aid kit in case of emergencies Keep a properly mainta...

Page 27: ... machine function and or safety It may also shorten the machine s life To avoid injury or death from unexpected startup of the machine ALWAYS stop the engine and remove the key from the ignition before leaving the operator s seat for any reason 1000009 Figure 1 6 Safety around Equipment Keep service area clean and dry Wet and or oily floors are slippery Wet spots can be dangerous when working with...

Page 28: ...Operator s Manual Decal Keep safety signs clean and legible at all times Replace safety signs that are missing or illegible If the original part on which a safety sign was installed is replaced be sure the repair part displays the current safety sign SAFETY ...

Page 29: ...y are shipped with the float module already installed in the header 1013855 A B C Figure 2 1 Minimum Lifting Capacity A Load Center of Gravity B Load Center 1220 mm 48 in from Back of Forks C Minimum Fork Length 1981 mm 78 in IMPORTANT Forklifts are normally rated for a load center 610 mm 24 in ahead of back end of the forks To obtain the forklift capacity for a load center A at 1220 mm 48 in B ch...

Page 30: ...opening with lifting vehicle 6 Attach chain from pull strap B on the header to forks on a second vehicle NOTE If pull strap is not attached attach chain to outboard shipping supports 7 Pull headers from container onto platform 8 Lift platform slightly to take weight off container 9 Drive the truck and container forward slowly until the container is clear from the headers Watch all clearances and r...

Page 31: ...painted yellow or unpainted Remove shipping material and hardware as instructed in the following steps 1020499 A B C Figure 2 3 Cutterbar Shipping Support 1 Remove two bolts A securing guard B and shipping support C to the cutterbar and remove guard 2 Lift support bar C clear of cutterbar turn support bar 90 and remove bar from support bracket on opposite header NOTE Due to inaccessibility the sup...

Page 32: ...all guides B at two places on cutterbar for headers without skid shoes 1008269 A B Figure 2 7 Bumper 12 2 13 7 m 40 45 ft Header Shown Narrower Headers are Similar 6 Remove two bolts A and remove bumper s B NOTE When headers of equal length are attached for shipping each header has a bumper When headers of unequal length are attached only the longest header has a bumper UNLOADING THE HEADER ...

Page 33: ...Guide 7 Loosen lower bolt A remove upper bolt B and remove guide C from reel arm 8 Repeat for the opposite reel arm 1010266 A B Figure 2 9 Center Arm Wall Guide 9 Double reel only Remove four bolts A and remove center arm wall guide B UNLOADING THE HEADER ...

Page 34: ...olts A and remove leg shipping connectors B at two places 1020080 A B A Figure 2 11 Leg Shipping Connector In Line Connection 11 For in line connection Remove eight bolts A and remove leg shipping connectors B at two places A B 1016287 Figure 2 12 Wall Guide Support 12 Remove two bolts A and remove wall guide B UNLOADING THE HEADER ...

Page 35: ...13 Float Module Stands 13 Remove eight bolts A total at four places and remove two internal support channels B one on each side of stand 14 When headers are separated repeat Steps 1 page 7 and 2 page 7 for the second header UNLOADING THE HEADER ...

Page 36: ...inimum lifting equipment requirements refer to 12 3 Lifting Equipment Requirements page 515 IMPORTANT Ensure that forks extend beyond cutterbar prior to lifting header If forks do not lift at cutterbar damage to header may occur 1017270 A B Figure 2 14 Fork in Slider Channels 1 Approach header and line up forks A with fork slider channels B NOTE When possible approach from the underside to minimiz...

Page 37: ...quirements Using inadequate equipment may result in vehicle tipping machine damage or chain breakage For minimum lifting equipment requirements refer to 12 3 Lifting Equipment Requirements page 515 1009660 A Figure 2 17 Single Reel Header 1 Attach chains to crane hook IMPORTANT Refer to Figure 2 19 page 14 for chain length recommendations 2 Attach chains to header at attachment points A 3 Remove h...

Page 38: ...215184 14 Revision A 1008293 A Figure 2 18 Split Frame Header 1008294 B C A Figure 2 19 Double Reel Header A Attachment Points B 1100 mm 43 in C 1500 mm 59 in UNLOADING THE HEADER ...

Page 39: ...nt Requirements page 515 1024874 A B A Figure 2 20 Single Reel Header 6 1 7 6 m 20 25 ft IMPORTANT For single reel headers the recommended length of each chain A is 2000 mm 79 in 1 Attach chains to crane hook B 2 Attach chains to header at locations A as shown 3 Remove hauler s tie down straps and chains 4 Lift header off truck and set it on the ground If ground is too soft use blocks under the st...

Page 40: ...g vehicle to approach header from its underside IMPORTANT Do NOT attempt to lift at cutterbar when unloading from trailer This procedure is ONLY for laying the machine over into working position 1008296 A A Figure 2 23 Double Reel Header 1009662 A Figure 2 24 Single Reel Header 3 Attach chain to shipping support A CAUTION Stand clear of header when lowering Machine may swing UNLOADING THE HEADER ...

Page 41: ...215184 17 Revision A 1008121 1 2 3 4 Figure 2 25 Lowering Header to Ground 4 Back up SLOWLY while lowering forks until header rests on the ground UNLOADING THE HEADER ...

Page 42: ...215184 18 Revision A 1006363 A Figure 2 26 Blocks at Each End of Cutterbar 5 Place 150 mm 6 in blocks A under each end and center of cutterbar and lower header onto the blocks UNLOADING THE HEADER ...

Page 43: ...1652 A Figure 2 27 Center link Anchor Single Reel 1031655 A Figure 2 28 Center Link Anchor Double Reel 6 Remove chain and reattach chain to center link anchor A on frame tube Raise rear of header slightly UNLOADING THE HEADER ...

Page 44: ...e 2 29 Raised Header Stand 7 Lower header stand by pulling pin A lowering stand B and releasing pin to secure stand in place 8 Lower header onto stand NOTE If ground is soft place a block under the stand 9 Remove chain UNLOADING THE HEADER ...

Page 45: ...ng 6 1 10 7 m 20 35 ft Headers 3 1 1 Removing Endshields from Shipping Position 1020756 A C D B Figure 3 1 Left Endshield 1 Loosen nuts A and remove screws B Use slots in shipping channel to access nuts 2 Remove channel C 3 Remove bolt D at front of endshield 1026152 A B Figure 3 2 Left Endshield 4 Swivel endshield towards rear of header 5 Engage lock A to prevent endshield movement 6 Remove self ...

Page 46: ...hield onto hinge arm using outboard holes position 1 on bracket C Slowly slide the endshield downwards 10 Install self tapping screw B 11 Disengage lock A to allow endshield movement 1017201 B A Figure 3 5 Left Endshield 12 Insert front of endshield behind hinge tab A 13 Swing endshield in direction B into closed position Engage lock with a firm push 14 Verify that endshield is locked ASSEMBLING T...

Page 47: ...ecified discard stands shipping material and hardware The removable stands are painted yellow or unpainted IMPORTANT If the header is being shipped to a Dealer after assembly do NOT remove the shipping stands and supports at this time Proceed to Step 13 page 26 Removing shipping stands from the float module 1019679 A C D E B Figure 3 7 Shipping Supports 1 Remove two bolts A securing right fork cha...

Page 48: ...ion A 1019682 A Figure 3 8 Shipping Supports 4 Remove lower brace A 1015911 A Figure 3 9 Shipping Supports 5 From the upper brace remove two bolts A Repeat for the opposite side ASSEMBLING THE HEADER AND FLOAT MODULE ...

Page 49: ...t module IMPORTANT Do NOT remove bolts C because they hold multicoupler components in place Loosen bolts C only enough so that coupler cover ban be removed and then make sure you retighten the bolts 10 Loosen two bolts C slide coupler cover to the left until cutouts are aligned with bolts and then remove coupler cover IMPORTANT Do NOT remove bolts C at this time they hold multicoupler components i...

Page 50: ...emove the shipping stands 1008302 A Figure 3 14 Reel Anti Rotation Strap Removing additional shipping supports and guards 13 Remove reel anti rotation strap A between the reel and endsheet 1009094 A B Figure 3 15 Single Reel Shipping Support 14 Single reel Cut banding A securing the reel to the cutterbar and backtube NOTE Do NOT remove brackets B on cutterbar ASSEMBLING THE HEADER AND FLOAT MODULE...

Page 51: ...backtube 16 Single reel Remove bolts B securing the center shipping beam to the cutterbar 17 Single reel Rotate the shipping beam and remove it from the reel side of the header 1009096 A Figure 3 17 Single Reel Lifting Bracket 18 Single reel Remove lifting brackets A from the shipping beam ASSEMBLING THE HEADER AND FLOAT MODULE ...

Page 52: ...er link pin A Do NOT remove center link pin or straps between header and float module 1008304 A B Figure 3 19 Center Link Lifting Brackets Double Reel 20 Attach brackets A to center link pin B and reinstall cotter pins 1009663 A B Figure 3 20 Center Link Lifting Brackets Single Reel ASSEMBLING THE HEADER AND FLOAT MODULE ...

Page 53: ...ng Bracket Attachment 21 Reinstall bolt and nut A in lifting brackets B and tighten bolt 1008306 A B Figure 3 22 Cutterbar Shipping Bracket 22 Loosen two bolts A on cutterbar shipping bracket B and remove bracket ASSEMBLING THE HEADER AND FLOAT MODULE ...

Page 54: ...Figure 3 24 Reel Right Arm Double Reel CAUTION Tagged bolts A on reel arms keep the reel from sliding forward Ensure fore aft cylinders are attached BEFORE removing bolts NOTE Reel draper and cutterbar parts removed from illustration for clarity 1014042 A Figure 3 25 Reel Left Arm ASSEMBLING THE HEADER AND FLOAT MODULE ...

Page 55: ...ort Reel Arms Short reel arms Remove bolts A on left reel arm support B Repeat for opposite side NOTE Reel parts removed from illustration for clarity 1008126 A B Figure 3 28 Reel Right End 2 Position sling A around reel tube B close to the outboard end of reel and attach sling to a forklift or equivalent 3 Remove shipping wire banding from the reel lift cylinder that is secured to the reel right ...

Page 56: ...eel arm 6 Secure cylinder to endsheet and reel arm with clevis pins A and B as shown Insert cotter pin into clevis pin A on OUTBOARD side of reel arm Insert cotter pin into clevis pin B on INBOARD side of endsheet 1020612 A B Figure 3 30 Lifting Double Reel 7 Double reel Position sling A around the reel tube near the reel center support arm Raise lifting device to relieve load on shipping supports...

Page 57: ...and nut from cylinder rod 11 Double reel Lift reel so that hole in center lift cylinder rod lines up with mounting hole in reel arm 12 Double reel Attach rod end of cylinder to reel arm with socket head bolt and nut A Access hardware through holes in reel arm braces C 13 Double reel Torque bolt and nut A to 54 61 Nm 40 45 lbf ft 14 Double reel Remove pin at barrel end of cylinder 15 Double reel Ad...

Page 58: ...wn Insert cotter pin into clevis pin A on OUTBOARD side of reel arm Insert cotter pin into clevis pin B on INBOARD side of endsheet 1031685 A B A Figure 3 35 Outboard Reel Arm Supports 21 Remove bolts A from reel arm support B at endsheet and remove support Repeat at other side 22 Proceed to the next step for your equipment For double reel proceed to 3 1 4 Attaching Center Support Double Reel page...

Page 59: ...with holes in arm 1008320 A B Figure 3 37 Reel Center Arm 4 Reinstall two bolts A at end of reel center arm and tighten 5 Tighten two bolts B in support at end of reel center arm 1008321 A B C D Figure 3 38 Reel Center Arm Shipping Supports 6 Reinstall two support channels A on cutterbar support B and center reel arm support C using 1 2 in x 4 1 5 in long bolts D removed in 3 1 3 Attaching Reel Li...

Page 60: ...A without tine tube is accessible 1008323 A B C Figure 3 40 Cam End of Six Bat Reel Drive Not Shown for Clarity A Stud B Bolts 1 2 in x 1 0 in Torx C Bolts 1 2 in x 1 0 in Torx Not Required with Plastic Tines 4 Place tine tube onto reel discs and position the supports on discs as shown Refer to adjacent supports and tine tubes for correct orientation Temporarily secure tine tube to discs 5 Retriev...

Page 61: ...el A Bolts 1 2 in x 3 4 in Torx 3 1 6 Attaching Cam Arms 1008160 A Figure 3 43 Disconnected Cam Links and Shipping Wire 1 Rotate the reel manually until the tine bars with disconnected cam links are accessible 2 If not already removed remove shipping wire A 3 Obtain parts from hardware bag D and bag E ASSEMBLING THE HEADER AND FLOAT MODULE ...

Page 62: ...ar crank A and position link B so attachment holes in bar crank are aligned with hole in link 6 Install bolt C in link and position shim D on bolt so that shim is BETWEEN link B and tine bar crank A IMPORTANT Make sure shim D is installed in the correct location to avoid damage to the bar crank NOTE Bolts are precoated with Loctite so no further locking method is required 7 Repeat for remaining ti...

Page 63: ...le E Cam Arm F Preinstalled Stud D 1031792 E F A B C Figure 3 47 Cam Link to Tine Tube on Nine Bat Reel A Tine Bar Crank B Link C Bolt D Shim not visible E Cam Arm F Preinstalled Stud NOTE Pictures to the right are provided for additional reference Proceed to 3 4 Attaching Reel Height Sensor page 133 ASSEMBLING THE HEADER AND FLOAT MODULE ...

Page 64: ...dware securing the shipping brackets A to the inside of left endshield and discard brackets 1008984 A B C D Figure 3 50 Loose Parts 4 Remove shipping wire securing hardware bags to cutterbar guards A and remove bags Remove clips from bags and discard clips NOTE Do NOT install hardware or parts from bags until instructed to do so Refer to 12 1 Parts List page 499 for bag contents 5 Remove shipping ...

Page 65: ...red to the existing reel A 1008960 A Figure 3 53 Reel Disc Sectors 10 Remove reel disc sectors A from the reel arm 3 2 2 Removing Shipping Stands and Supports Unless otherwise specified discard stands shipping material and hardware The removable stands are painted yellow IMPORTANT If the header is being shipped to a Dealer after assembly do NOT remove the shipping stands and supports at this time ...

Page 66: ... to shipping stand C NOTE To access the bolts at the lower stand support the header must be supported with 150 mm 6 in blocks as directed in Step 5 page 18 2 Remove two bolts D securing right fork channel B to lower brace E 3 Repeat the steps above for the left side 1019682 A Figure 3 55 Shipping Stands 4 Remove lower brace A ASSEMBLING THE HEADER AND FLOAT MODULE ...

Page 67: ...re 3 56 Shipping Stands 5 From the upper brace remove two bolts A Repeat for the opposite side 1015917 A B Figure 3 57 Shipping Stands 6 Remove right and left fork channels A 7 Remove upper brace B ASSEMBLING THE HEADER AND FLOAT MODULE ...

Page 68: ...emove four bolts A and remove shipping stands B from the bottom of the float module 1019686 A B C Figure 3 59 Coupler Cover 9 Remove two bolts A and loosen two bolts B securing coupler cover C to the float module 10 Remove the coupler cover ASSEMBLING THE HEADER AND FLOAT MODULE ...

Page 69: ...tboard header legs Remove stands Removing additional shipping supports and guards 1006367 A Figure 3 61 Reel Anti Rotation Strap 12 Remove reel anti rotation strap A between reel and endshield 1008303 A B Figure 3 62 Lifting Bracket 13 Loosen existing bolt A and disassemble lifting brackets B 14 Remove lifting brackets from the center reel support ASSEMBLING THE HEADER AND FLOAT MODULE ...

Page 70: ... pin or strap between header and float module 1008304 A B Figure 3 64 Lifting Brackets at Center Link 16 Attach brackets A to center link pin B and reinstall cotter pins 1008307 A B Figure 3 65 Lifting Brackets at Center Link 17 Reinstall bolt and nut A in lifting brackets B Tighten bolt ASSEMBLING THE HEADER AND FLOAT MODULE ...

Page 71: ...n to prevent it from shifting when the shipping supports are removed 2 Remove shipping supports B securing split section to the header Retain hardware for reinstallation 3 2 4 Attaching Extension 1008396 A Figure 3 68 Hoses and Harness in Backtube 1 Move extension up to header backtube 2 Locate two fore aft hoses one lift hose two 3 4 in hoses A double knife headers and electrical harness in backt...

Page 72: ...osition connector A onto cutterbar lugs B as shown and install with retained 5 8 x 1 1 4 in carriage bolts and lock nuts Do NOT fully tighten 1008398 A Figure 3 71 Split Frame Joint 8 Use alignment marks A to align the end frame prior to fully tightening bolts Torque flange bolts to 271 Nm 200 lbf ft IMPORTANT If Grade 5 bolts are used torque them to 203 Nm 150 lbf ft Refer to 12 2 Torque Specific...

Page 73: ... E Figure 3 73 Wearplates and Guard 10 Install cutterbar wearplate A guard B and clip C with two 7 16 x 1 1 2 in long special carriage bolts D and nuts at location shown Tighten nuts to 68 Nm 50 lbf ft Adjuster bolt should not require adjusting 11 Install cutterbar wearplate E and guard F with two 7 16 x 1 1 2 in long special carriage bolts G and nuts at location shown Tighten nuts to 68 Nm 50 lbf...

Page 74: ... backsheet Retain for reinstallation 2 Remove deck support assembly B from deck extension backsheet Retain for reinstallation 3 Remove deck support casting C at front of extension deck Retain for reinstallation C 1013577 A B Figure 3 75 Cutterbar Deck Support 4 Remove four nuts A at inboard deck front support and remove bar B Do NOT remove casting C Retain for reinstallation ASSEMBLING THE HEADER ...

Page 75: ...ar Deck Support 6 Position deck support casting A removed in Step 3 page 50 inside cutterbar from the backside Slide onto support angle at the outboard location shown 7 Position deck extension in header Use wooden blocks to support deck 1008407 A B C Figure 3 78 Deck Extension Backsheet 8 Attach backsheet A to support assembly B on the backtube with existing hardware C ASSEMBLING THE HEADER AND FL...

Page 76: ...ension A to the existing deck at front cutterbar support B with bar C and four existing nuts and bolts D 1008410 A Figure 3 80 Deck Underside 10 Attach support casting A removed in Step 3 page 50 to the deck with existing hardware Do NOT fully tighten ASSEMBLING THE HEADER AND FLOAT MODULE ...

Page 77: ...ardware B retained from Step 1 page 50 Ensure Belleville washers C are installed as shown 1008413 A Figure 3 82 Deck Clearance to Cutterbar 12 Adjust deck height to obtain clearance A of 7 11 mm 1 8 7 16 in between top of deck and inside cutterbar i e the thickness of the draper plus 3 mm 13 Tighten all hardware ASSEMBLING THE HEADER AND FLOAT MODULE ...

Page 78: ...ert opposite end of draper into deck over the rollers Pull draper fully into the deck 1008416 A B Figure 3 84 Draper Connector 5 Attach the ends of the draper with connector A provided using the row of holes closest to the end of the draper Install screw heads B so they lead in the same direction as the crop flow 1008417 A Figure 3 85 Drive Roller 6 Check that draper guide rubber track on undersid...

Page 79: ...hould be just enough to prevent slipping and keep draper from sagging below cutterbar 8 Ensure white bar A is about halfway in the window If the side draper tension requires adjustment refer to 8 13 Adjusting Draper Tension page 284 3 2 7 Setting Deck Position 1009155 A Figure 3 88 Deck Position 1 Adjust deck position A 1920 mm 75 1 2 in from existing deck ASSEMBLING THE HEADER AND FLOAT MODULE ...

Page 80: ... Knife 1 Remove knife from shipping position if not already removed 1008426 A B C D Figure 3 90 Pitman Arm 2 At right side of header remove grease fitting A from pin D in pitman arm B 3 Remove nut and bolt C 1022158 B A Figure 3 91 Pitman Arm 4 Slightly pry apart split A in pitman arm so that pin B can be tapped upward ASSEMBLING THE HEADER AND FLOAT MODULE ...

Page 81: ...ifehead 8 Reinstall bolt and nut A 9 Tighten nut to 220 Nm 160 lbf ft 10 Reinstall grease fitting B in pin 11 Grease the bearing NOTE To prevent binding and or excessive wear caused by knife pressing on guards do NOT overgrease If more than 6 to 8 pumps of the grease gun are required to fill the cavity replace the seal in the knifehead 3 2 9 Moving Reel Arm 1008985 A B Figure 3 94 Extension with R...

Page 82: ...eet Ensure clevis pin C is installed in reel arm as shown 7 Secure clevis pin with cotter pin NOTE Insert cotter pin OUTBOARD at reel arm Insert cotter pin INBOARD at endsheet 1024459 A Figure 3 96 Reel Lift Hose 8 Route the 1 4 in reel lift hydraulic hose A on the right reel arm into the backtube access hole NOTE Fore aft hoses not shown in illustration to improve clarity 1008435 A B Figure 3 97 ...

Page 83: ...3 99 Reel Fore Aft Hoses 11 Route two fore aft hoses A from the right reel arm into the backtube access hole NOTE Ensure there is enough slack in the hoses for reel to slide all the way forward 1009125 A B Figure 3 100 Hydraulic Hoses inside Backtube 12 Locate two 3 4 in hoses A inside the backtube on the right side of the header and route them out through backtube hole B towards the hydraulic mot...

Page 84: ...es A inside backtube 1009063 B A Figure 3 102 Hydraulic Motor Hoses 15 Remove two caps from motor A and two plugs from hoses B and connect hoses to motor matching the colored cable ties NOTE Cutaway view shown Hoses are routed out through the backtube hole from inside 16 Tighten hose fittings onto motor 1009178 A Figure 3 103 Reel Lift Fore Aft Hoses 17 Remove shipping wire A from reel lift fore a...

Page 85: ...shown 1009222 A Figure 3 105 Hose Connections on Backsheet 20 Match the color cable ties at inboard hose connections A on the deck extension backsheet to the outboard hose connections on the existing backsheet 21 Remove the caps and plugs and make the hose connections as shown 1009158 A Figure 3 106 Light Wiring Harness on Backsheet 22 Route wiring harness A from the right side of the backsheet to...

Page 86: ...on is installed 1009929 A Figure 3 108 Cinch Straps 24 Install cinch straps A to secure harness and reel lift fore aft hoses 1004154 A Figure 3 109 Reel Arm Safety Prop 25 Install reel arm safety prop A inside reel and secure with existing hardware NOTE Tighten reel arm safety prop just enough so it can still be moved by hand ASSEMBLING THE HEADER AND FLOAT MODULE ...

Page 87: ...ar NOTE Ensure skid shoe A is tucked up behind cutterbar B 1008420 B A Figure 3 112 Skid Shoe Hardware 3 Attach shoe to frame bracket using two Belleville coned washers A and one hex nut B as follows a Position coned washers so the coned surfaces are away from each other as shown at A b Tighten until nut touches top washer and bolt head touches bottom of frame bracket c Ensure there is at least on...

Page 88: ...l tube on stands A provided with each support Support the reel approximately 914 mm 36 in from the ends 2 Retrieve reel discs that were previously unpacked 1008443 A B Figure 3 115 Solid Reel Disc 3 Install solid disc segment at the end of the reel tube without a stub shaft using 1 2 x 1 0 in long Torx bolts and nuts A and 1 2 x 3 4 in long Torx bolts and nuts B provided in the hardware bag labell...

Page 89: ...d disc and ensure flanges on disc sections face inboard 7 Hand tighten hardware 8 Install the 18 gauge discs at the center location with 1 2 x 1 0 in long Torx bolts and nuts and 1 2 x 3 4 in long Torx bolts and nuts provided in the hardware bag labelled B The longer bolts are installed at the reel center tube flange locations Ensure flanges on discs face the same direction as flanges on the outer...

Page 90: ...nge on jig so they protrude past the plate by 5 5 mm 7 32 in 1008492 A B Figure 3 120 Jig on Reel Tube 2 Position jig A on reel tube by inserting shaft on the jig into hole in the tube end Position lift hook B in jig at approximately the 12 o clock position ASSEMBLING THE HEADER AND FLOAT MODULE ...

Page 91: ...le A in reel tube point to the 12 o clock position 1018221 A B Figure 3 122 Reel Position NOTE Only one row A of disc seam bolts will line up with a tapped hole B in the center mounting plate 1008491 A B B Figure 3 123 Jig and Reel Tube 4 Secure jig A to reel tube with four bolts B in center flange ASSEMBLING THE HEADER AND FLOAT MODULE ...

Page 92: ...08493 A A A Figure 3 124 Jig and Reel Tube 5 Close six clamps A around the jig 1008490 A A A Figure 3 125 Disc Bolts 6 Tighten three bolts A at the indented locations on reel tube flange ASSEMBLING THE HEADER AND FLOAT MODULE ...

Page 93: ...er two discs at this time 9 Release clamps NOTE Jig can remain attached to reel tube until straightness checks and adjustments are complete 1008494 A Figure 3 127 Checking Disc Contour 10 Using a verified straight edge A check the contour of the disc at three locations The disc must NOT exceed the dimensions shown in Figure 3 128 page 70 ASSEMBLING THE HEADER AND FLOAT MODULE ...

Page 94: ...screws Refer to Step 1 page 66 c Loosen all bolts on disc and repeat Step 5 page 68 to Step 10 page 69 1008491 A B B Figure 3 129 Jig Removal 12 Remove four bolts B securing jig A to reel tube 13 Remove jig Use jacking bolt if necessary to remove the jig from the disc Installing Tine Tubes 1008499 Figure 3 130 Template NOTE A template is required to attach tine tubes to reel discs The template is ...

Page 95: ...510 A Figure 3 132 Template on Disc 2 Position template on cam track ensuring the row of four holes A is lined up with the row of bolts on the disc 1008511 A A A A A Figure 3 133 Five Hex Hole Locations 3 Transfer the five hex hole locations from the template onto the disc to identify cam arm attachment points A ASSEMBLING THE HEADER AND FLOAT MODULE ...

Page 96: ...osely install 1 2 x 3 4 in long Torx bolts and nuts found in hardware bag B at four round hole locations A on template Cam End Disc View from Cam End 1008515 A B C Figure 3 136 Cam End Disc View from Cam End 6 Position tine tubes on discs using the template on the cam track as a guide a Position brackets B on near side b Loosely install ten 1 2 x 1 0 in Torx bolts A found in the hardware bag label...

Page 97: ...y install eleven 1 2 x 3 4 in Torx bolts A found in the hardware bag labelled B into the middle hole C Tail End Disc View from Cam End 1008517 A B Figure 3 138 Tail End Disc View from Cam End 8 Position tine tubes on discs using the template on the cam track as a guide a Position brackets B on far side b Loosely install eleven 1 2 x 3 4 in Torx bolts A found in the hardware bag labelled B ASSEMBLI...

Page 98: ...g tine tubes to tail end disc and torque to 95 108 Nm 70 80 lbf ft 1008520 A A A Figure 3 139 Three Bolts at Center Disc 4 Tighten three center disc bolts A at the indented locations on the reel tube flange to 95 108 Nm 70 80 lbf ft 1022162 1 2 3 Figure 3 140 Center Disc Hardware 5 Tighten three center disc bolts along seams to 95 108 Nm 70 80 lbf ft in the order shown 1 2 3 6 Tighten all remainin...

Page 99: ...achment Points NOTE Five hex hole locations A from the template were previously marked onto the disc refer to Step 3 page 71 to identify the cam arm attachment points 1008973 A B C D Figure 3 143 Cam Arm and Disc 3 Obtain reel linkage arms from the hardware bags labelled D and F 4 Install cam arm A with preinstalled stud B and washer C into previously marked hole on disc Secure with a 1 2 in smoot...

Page 100: ... A 1009692 A B C D Figure 3 144 Link 5 Attach link A to tine bar crank D with shoulder bolt B and shim C Place shim between link and tine bar crank Torque bolt to 165 Nm 120 lbf ft ASSEMBLING THE HEADER AND FLOAT MODULE ...

Page 101: ...istance between Hub Mating Face and Outer Cam Track A Hub Mating Face B Outer Cam Track C X1 D X2 E X3 F X4 1 Measure the distance between hub mating face A and outer cam track B at C D E and F approximately 90 to each other using the holes in the cam face as a guide 2 Determine cam tilt using formulas in the Variation column of Table 3 1 page 77 Table 3 1 Cam Tilt Variation If Equal to or Greater...

Page 102: ...at Location column as follows a Loosen two nuts at the location where shim is to be added b Insert shim A from the hardware bag labelled B and retighten nuts Torque to 102 Nm 75 lbf ft NOTE If variation is less than the values in Table 3 1 page 77 do NOT add shims Installing Reel Lift Cylinders Left Reel 1008131 A Figure 3 147 Reel Tube 1 Position sling A around the reel tube close to the outboard...

Page 103: ...A on reel arm support B and anti rotation brace at left end of reel 1024876 A B A Figure 3 149 Outboard Reel Arm Supports Short Reel Arms Short reel arms Remove bolts A on reel arm support B and anti rotation brace at left end of reel NOTE Reel removed from the illustration to improve clarity ASSEMBLING THE HEADER AND FLOAT MODULE ...

Page 104: ...ounting holes line up with hole in reel arm A and lug on endsheet B 7 Secure cylinder to endsheet and reel arm with pins as shown Insert cotter pin OUTBOARD at reel arm A Insert cotter pin INBOARD at endsheet B 1009759 A Figure 3 151 Center of Reel 8 Remove sling A and position it around reel tube near reel center support arm 9 Lift reel to access the center lift cylinder 10 Remove shipping wire s...

Page 105: ... is properly routed IMPORTANT To avoid damaging hoses ensure hoses are routed in front of the reel prop pin Setting up Left Reel 1008394 A Figure 3 153 Reel Anti Rotation Strap 1 If not already removed remove reel anti rotation strap A 2 Rotate reel manually until tine bars with disconnected cam links are accessible 1009764 B C D A Figure 3 154 Cam Link 3 Install bolt C in link and position shim D...

Page 106: ...d hub face B at right side of header If distance is less than 59 0 mm 2 32 in add shims provided in the hardware bag labelled B until distance is achieved NOTE Shims are 1 0 1 2 mm 0 040 0 047 in thick EXAMPLE If distance X is 57 0 mm 2 24 in calculate the number of shims required as follows 59 0 2 32 57 0 2 24 2 0 0 08 1 0 0 04 2 Two shims are required 3 Remove protective coating from shafts at b...

Page 107: ...Bolt 5 Ensure bolt A at right reel arm pivot is loose 6 Carefully position reel in header At right arm line up shaft on reel arm with hole in reel tube until it engages reel tube slightly 1008596 A Figure 3 159 Right Reel 7 Insert shims A as determined in Step 2 page 82 at cam end of the right reel and fully engage reel tube onto shaft Shims are supplied in hardware bag B ASSEMBLING THE HEADER AND...

Page 108: ...eel stub shaft C into U joint flange hole D 11 Rotate reel so tine tubes are either aligned or staggered relative to the existing reel Align holes E in U joint flange with holes in center tube at either position NOTE Staggering tine tubes balances the load on reel and reel drive especially in heavy crops 1008599 A A Figure 3 162 Reel and U Joint 12 Install four 1 2 x 1 1 4 in long hex bolts with l...

Page 109: ...ion to check clearance of control linkages to cam edge The gap between the cam edge A and the linkage B should be 5 mm 1 4 in nominal with a minimum gap of 0 25 mm 0 010 in IMPORTANT If reel locks up at a certain position the cam linkage may have been attached to the reel disc at the wrong location Refer to Step 3 page 81 for proper linkage attachment points on disc 17 If linkages bind on cam real...

Page 110: ...all shipping material and hardware 3 3 1 Unpacking Header 1016767 A B Figure 3 166 Left Endshield Shipping Position 1 Remove shipping wire securing left endshield A to frame 2 Remove left endshield and brackets B from cutterbar 1016756 A A Figure 3 167 Left Endshield Shipping Brackets 3 Remove hardware securing shipping brackets A to the inside of left endshield and discard brackets ASSEMBLING THE...

Page 111: ... to 12 1 Parts List page 499 for bag contents 5 Remove shipping wire or strapping from the draper bag and remove bag B from header Set bag aside 6 Remove right skid shoe C 7 Remove reel endshields D from the deck Set aside for installation 1008994 A Figure 3 169 Outboard Deck 8 Remove shipping wire and lift right outboard deck A from header 1008390 A Figure 3 170 Reel Components and Knife 9 Remove...

Page 112: ...ove the shipping stands guards and fork slider channels at this time Proceed to Step 12 page 92 Removing shipping stands from the float module 1019679 A C D E B Figure 3 172 Shipping Stands and Lower Brace 1 Remove two bolts A securing right fork channel B to shipping stand C NOTE To access the bolts at the lower stand support the header must be supported with 150 mm 6 in blocks as directed in Ste...

Page 113: ...9682 A Figure 3 173 Lower Brace Removal 4 Remove lower brace A 1015911 A Figure 3 174 Stand Supports and Upper Brace 5 From the upper brace remove two bolts A Repeat for the opposite side ASSEMBLING THE HEADER AND FLOAT MODULE ...

Page 114: ...Stand Support Removal 6 Remove right and left fork channels A 7 Remove upper brace B 1015919 A B A Figure 3 176 View from Below the Header 8 Remove four bolts A and remove shipping stands B from the bottom of the float module ASSEMBLING THE HEADER AND FLOAT MODULE ...

Page 115: ...ler cover C to the float module 10 Remove the coupler cover Removing the outboard header legs 1013802 A B A B Figure 3 178 Shipping Stands at Outboard Header Legs Right Shown 11 Remove four bolts A and two bolts B from the shipping stands at both outboard header legs Remove stands ASSEMBLING THE HEADER AND FLOAT MODULE ...

Page 116: ... Figure 3 180 Lifting Bracket 13 Loosen existing bolt A and disassemble lifting brackets B 14 Remove lifting brackets from the center reel support 1013550 A Figure 3 181 Center Link Pin 15 Remove cotter pins from center link pin A Do NOT remove center link pin or strap between header and float module ASSEMBLING THE HEADER AND FLOAT MODULE ...

Page 117: ...nstall cotter pins 1008307 A B Figure 3 183 Lifting Bracket Hardware 17 Reinstall bolt and nut A in lifting brackets B Tighten bolt 1016687 A B Figure 3 184 Endshield Guards 18 Loosen two bolts A in right endshield guard B and remove guard Hardware can be removed when header endshield is opened ASSEMBLING THE HEADER AND FLOAT MODULE ...

Page 118: ...nstallation 4 Separate split section from main header 3 3 4 Attaching Extension 1008396 A Figure 3 186 Hoses and Harness in Backtube 1 Move extension up to header backtube 2 Locate two fore aft hoses one lift hose two 3 4 in hoses A double knife headers and electrical harness in backtube and pull out 3 Align end of split section with end of header 4 Route the hoses and harness through tube of spli...

Page 119: ...anges 8 Use alignment marks A on flanges for proper alignment of end frame prior to fully tightening bolts Torque flange bolts to 271 Nm 200 lbf ft NOTE If Grade 5 bolts are used torque them to 203 Nm 150 lbf ft Refer to 12 2 Torque Specifications page 506 for bolt identification 1016167 A B Figure 3 190 Guard 9 Install guard A and cutterbar wearplate at split with two 7 16 x 2 1 2 in special carr...

Page 120: ... x 1 1 2 in long special carriage bolts D and nuts at location shown Tighten nuts to 68 Nm 50 lbf ft Adjuster bolt should not require adjusting 11 Install cutterbar wearplate A and guard E with two 7 16 x 1 1 2 in long special carriage bolts F and nuts at location shown Tighten nuts to 68 Nm 50 lbf ft ASSEMBLING THE HEADER AND FLOAT MODULE ...

Page 121: ...k 3 Relocate draper track A towards endsheet until holes B line up with holes in header legs Ensure flat flange C is toward rear of header 4 Reinstall bolts B with heads on top 1008683 A A B A Figure 3 193 Deck Extension Backsheet 5 Remove bolts and nuts A from side and top of deck extension backsheet Retain for reinstallation 6 Remove two support castings B at front of extension deck Retain hardw...

Page 122: ...support angle at the outboard location as shown 1008684 A B C Figure 3 195 View from above Deck 8 Remove four nuts A from the inboard deck front support casting B and remove bar C Do NOT remove casting B Retain parts for reinstallation 9 Position deck extension in header Use wooden blocks to support deck ASSEMBLING THE HEADER AND FLOAT MODULE ...

Page 123: ...nuts 1013603 A B C D D Figure 3 197 View from under Deck 11 Attach deck extension A to the existing deck at front support casting B with bar C and existing hardware D 1008410 A Figure 3 198 Support Casting 12 Attach two support castings A removed in Step 6 page 97 onto deck with existing hardware Do NOT fully tighten ASSEMBLING THE HEADER AND FLOAT MODULE ...

Page 124: ...ting backsheet with existing hardware B Position Belleville washers C as shown 1008413 A Figure 3 200 Deck Height Gap 14 Adjust deck height to obtain clearance A of 7 11 mm 1 8 7 16 in between top of deck and inside cutterbar i e the thickness of the draper plus 3 mm 15 Tighten all hardware except support casting hardware ASSEMBLING THE HEADER AND FLOAT MODULE ...

Page 125: ...ert opposite end of draper into deck over the rollers Pull draper fully into the deck 1008416 A B Figure 3 202 Draper Connector 5 Attach the ends of the draper with connector A provided using the row of holes closest to the end of the draper Install screw heads B so they lead in the same direction as the crop flow 1008417 A Figure 3 203 Drive Roller 6 Check that draper guide rubber track on unders...

Page 126: ...should be just enough to prevent slipping and keep draper from sagging below cutterbar 8 Ensure white bar A is about halfway in the window If the side draper tension requires adjustment refer to 8 13 Adjusting Draper Tension page 284 3 3 7 Setting Deck Position 1009155 A Figure 3 206 Deck Position 1 Adjust deck position A 1920 mm 75 1 2 in from existing deck ASSEMBLING THE HEADER AND FLOAT MODULE ...

Page 127: ... Knife 1 Remove knife from shipping position if not already removed 1008426 A B C D Figure 3 208 Pitman Arm 2 At right side of header remove grease fitting A from pin D in pitman arm B 3 Remove nut and bolt C 1022158 B A Figure 3 209 Pitman Arm 4 Slightly pry apart split A in pitman arm so that pin B can be tapped upward ASSEMBLING THE HEADER AND FLOAT MODULE ...

Page 128: ...nifehead 8 Reinstall bolt and nut A 9 Tighten nut to 220 Nm 160 lbf ft 10 Reinstall grease fitting B in pin 11 Grease the bearing NOTE To prevent binding and or excessive wear caused by knife pressing on guards do NOT overgrease If more than 6 to 8 pumps of the grease gun are required to fill the cavity replace the seal in the knifehead 3 3 9 Moving Reel Arm 1008985 A B Figure 3 212 Extension with...

Page 129: ...eet Ensure clevis pin C is installed in reel arm as shown 7 Secure clevis pin with cotter pin NOTE Insert cotter pin OUTBOARD at reel arm Insert cotter pin INBOARD at endsheet 1024459 A Figure 3 214 Reel Lift Hose 8 Route the 1 4 in reel lift hydraulic hose A on the right reel arm into the backtube access hole NOTE Fore aft hoses not shown in illustration to improve clarity 1008435 A B Figure 3 21...

Page 130: ... 3 217 Reel Fore Aft Hoses 11 Route two fore aft hoses A from the right reel arm into the backtube access hole NOTE Ensure there is enough slack in the hoses for reel to slide all the way forward 1009125 A B Figure 3 218 Hydraulic Hoses inside Backtube 12 Locate two 3 4 in hoses A inside the backtube on the right side of the header and route them out through backtube hole B towards the hydraulic m...

Page 131: ...ses A inside backtube 1009063 B A Figure 3 220 Hydraulic Motor Hoses 15 Remove two caps from motor A and two plugs from hoses B and connect hoses to motor matching the colored cable ties NOTE Cutaway view shown Hoses are routed out through the backtube hole from inside 16 Tighten hose fittings onto motor 1009178 A Figure 3 221 Reel Lift Fore Aft Hoses 17 Remove shipping wire A from reel lift fore ...

Page 132: ... shown 1009222 A Figure 3 223 Hose Connections on Backsheet 20 Match the color cable ties at inboard hose connections A on the deck extension backsheet to the outboard hose connections on the existing backsheet 21 Remove the caps and plugs and make the hose connections as shown 1009158 A Figure 3 224 Light Wiring Harness on Backsheet 22 Route wiring harness A from the right side of the backsheet t...

Page 133: ...on is installed 1009929 A Figure 3 226 Cinch Straps 24 Install cinch straps A to secure harness and reel lift fore aft hoses 1004154 A Figure 3 227 Reel Arm Safety Prop 25 Install reel arm safety prop A inside reel and secure with existing hardware NOTE Tighten reel arm safety prop just enough so it can still be moved by hand ASSEMBLING THE HEADER AND FLOAT MODULE ...

Page 134: ...ar NOTE Ensure skid shoe A is tucked up behind cutterbar B 1008420 B A Figure 3 230 Skid Shoe Hardware 3 Attach shoe to frame bracket using two Belleville coned washers A and one hex nut B as follows a Position coned washers so the coned surfaces are away from each other as shown at A b Tighten until nut touches top washer and bolt head touches bottom of frame bracket c Ensure there is at least on...

Page 135: ...el tube on stands A provided with each support Support the reel approximately 914 mm 36 in from the ends 2 Retrieve reel discs that were previously unpacked 1008443 A B Figure 3 233 Solid Reel Disc 3 Install solid disc segment at the end of the reel tube without a stub shaft using 1 2 x 1 0 in long Torx bolts and nuts A and 1 2 x 3 4 in long Torx bolts and nuts B provided in the hardware bag label...

Page 136: ...d disc and ensure flanges on disc sections face inboard 7 Hand tighten hardware 8 Install the 18 gauge discs at the center location with 1 2 x 1 0 in long Torx bolts and nuts and 1 2 x 3 4 in long Torx bolts and nuts provided in the hardware bag labelled B The longer bolts are installed at the reel center tube flange locations Ensure flanges on discs face the same direction as flanges on the outer...

Page 137: ...ange on jig so they protrude past the plate by 5 5 mm 7 32 in 1008492 A B Figure 3 238 Jig on Reel Tube 2 Position jig A on reel tube by inserting shaft on the jig into hole in the tube end Position lift hook B in jig at approximately the 12 o clock position ASSEMBLING THE HEADER AND FLOAT MODULE ...

Page 138: ...ole A in reel tube point to the 12 o clock position 1018221 A B Figure 3 240 Reel Position NOTE Only one row A of disc seam bolts will line up with a tapped hole B in the center mounting plate 1008491 A B B Figure 3 241 Jig and Reel Tube 4 Secure jig A to reel tube with four bolts B in center flange ASSEMBLING THE HEADER AND FLOAT MODULE ...

Page 139: ...08493 A A A Figure 3 242 Jig and Reel Tube 5 Close six clamps A around the jig 1008490 A A A Figure 3 243 Disc Bolts 6 Tighten three bolts A at the indented locations on reel tube flange ASSEMBLING THE HEADER AND FLOAT MODULE ...

Page 140: ...er two discs at this time 9 Release clamps NOTE Jig can remain attached to reel tube until straightness checks and adjustments are complete 1008494 A Figure 3 245 Checking Disc Contour 10 Using a verified straight edge A check the contour of the disc at three locations The disc must NOT exceed the dimensions shown in Figure 3 246 page 117 ASSEMBLING THE HEADER AND FLOAT MODULE ...

Page 141: ...screws Refer to Step 1 page 113 c Loosen all bolts on disc and repeat Step 5 page 115 to Step 10 page 116 1008491 A B B Figure 3 247 Jig Removal 12 Remove four bolts B securing jig A to reel tube 13 Remove jig Use jacking bolt if necessary to remove the jig from the disc Installing Tine Tubes 1008499 Figure 3 248 Template NOTE A template is required to attach tine tubes to reel discs The template ...

Page 142: ...510 A Figure 3 250 Template on Disc 2 Position template on cam track ensuring the row of four holes A is lined up with the row of bolts on the disc 1008511 A A A A A Figure 3 251 Five Hex Hole Locations 3 Transfer the five hex hole locations from the template onto the disc to identify cam arm attachment points A ASSEMBLING THE HEADER AND FLOAT MODULE ...

Page 143: ...osely install 1 2 x 3 4 in long Torx bolts and nuts found in hardware bag B at four round hole locations A on template Cam End Disc View from Cam End 1008515 A B C Figure 3 254 Cam End Disc View from Cam End 6 Position tine tubes on discs using the template on the cam track as a guide a Position brackets B on near side b Loosely install ten 1 2 x 1 0 in Torx bolts A found in the hardware bag label...

Page 144: ...y install eleven 1 2 x 3 4 in Torx bolts A found in the hardware bag labelled B into the middle hole C Tail End Disc View from Cam End 1008517 A B Figure 3 256 Tail End Disc View from Cam End 8 Position tine tubes on discs using the template on the cam track as a guide a Position brackets B on far side b Loosely install eleven 1 2 x 3 4 in Torx bolts A found in the hardware bag labelled B ASSEMBLI...

Page 145: ... tine tubes to tail end disc and torque to 95 108 Nm 70 80 lbf ft 1008520 A A A Figure 3 257 Three Bolts at Center Disc 4 Tighten three center disc bolts A at the indented locations on the reel tube flange to 95 108 Nm 70 80 lbf ft 1022162 1 2 3 Figure 3 258 Center Disc Hardware 5 Tighten three center disc bolts along seams to 95 108 Nm 70 80 lbf ft in the order shown 1 2 3 6 Tighten all remaining...

Page 146: ...achment Points NOTE Five hex hole locations A from the template were previously marked onto the disc refer to Step 3 page 118 to identify the cam arm attachment points 1008973 A B C D Figure 3 261 Cam Arm and Disc 3 Obtain reel linkage arms from the hardware bags labelled D and F 4 Install cam arm A with preinstalled stud B and washer C into previously marked hole on disc Secure with a 1 2 in smoo...

Page 147: ...n A 1009692 A B C D Figure 3 262 Link 5 Attach link A to tine bar crank D with shoulder bolt B and shim C Place shim between link and tine bar crank Torque bolt to 165 Nm 120 lbf ft ASSEMBLING THE HEADER AND FLOAT MODULE ...

Page 148: ...istance between Hub Mating Face and Outer Cam Track A Hub Mating Face B Outer Cam Track C X1 D X2 E X3 F X4 1 Measure the distance between hub mating face A and outer cam track B at C D E and F approximately 90 to each other using the holes in the cam face as a guide 2 Determine cam tilt using formulas in the Variation column of Table 3 2 page 124 Table 3 2 Cam Tilt Variation If Equal to or Greate...

Page 149: ... at Location column as follows a Loosen two nuts at the location where shim is to be added b Insert shim A from the hardware bag labelled B and retighten nuts Torque to 102 Nm 75 lbf ft NOTE If variation is less than the values in Table 3 2 page 124 do NOT add shims Installing Reel Lift Cylinders Left Reel 1008131 A Figure 3 265 Reel Tube 1 Position sling A around the reel tube close to the outboa...

Page 150: ...A on reel arm support B and anti rotation brace at left end of reel 1024876 A B A Figure 3 267 Outboard Reel Arm Supports Short Reel Arms Short reel arms Remove bolts A on reel arm support B and anti rotation brace at left end of reel NOTE Reel removed from the illustration to improve clarity ASSEMBLING THE HEADER AND FLOAT MODULE ...

Page 151: ...ounting holes line up with hole in reel arm A and lug on endsheet B 7 Secure cylinder to endsheet and reel arm with pins as shown Insert cotter pin OUTBOARD at reel arm A Insert cotter pin INBOARD at endsheet B 1009759 A Figure 3 269 Center of Reel 8 Remove sling A and position it around reel tube near reel center support arm 9 Lift reel to access the center lift cylinder 10 Remove shipping wire s...

Page 152: ...e is properly routed IMPORTANT To avoid damaging hoses ensure hoses are routed in front of the reel prop pin Setting up Left Reel 1008394 A Figure 3 271 Reel Anti Rotation Strap 1 If not already removed remove reel anti rotation strap A 2 Rotate reel manually until tine bars with disconnected cam links are accessible 1009764 B C D A Figure 3 272 Cam Link 3 Install bolt C in link and position shim ...

Page 153: ...nd hub face B at right side of header If distance is less than 59 0 mm 2 32 in add shims provided in the hardware bag labelled B until distance is achieved NOTE Shims are 1 0 1 2 mm 0 040 0 047 in thick EXAMPLE If distance X is 57 0 mm 2 24 in calculate the number of shims required as follows 59 0 2 32 57 0 2 24 2 0 0 08 1 0 0 04 2 Two shims are required 3 Remove protective coating from shafts at ...

Page 154: ...Bolt 5 Ensure bolt A at right reel arm pivot is loose 6 Carefully position reel in header At right arm line up shaft on reel arm with hole in reel tube until it engages reel tube slightly 1008596 A Figure 3 277 Right Reel 7 Insert shims A as determined in Step 2 page 129 at cam end of the right reel and fully engage reel tube onto shaft Shims are supplied in hardware bag B ASSEMBLING THE HEADER AN...

Page 155: ...eel stub shaft C into U joint flange hole D 11 Rotate reel so tine tubes are either aligned or staggered relative to the existing reel Align holes E in U joint flange with holes in center tube at either position NOTE Staggering tine tubes balances the load on reel and reel drive especially in heavy crops 1008599 A A Figure 3 280 Reel and U Joint 12 Install four 1 2 x 1 1 4 in long hex bolts with l...

Page 156: ...on to check clearance of control linkages to cam edge The gap between the cam edge A and the linkage B should be 5 mm 1 4 in nominal with a minimum gap of 0 25 mm 0 010 in IMPORTANT If reel locks up at a certain position the cam linkage may have been attached to the reel disc at the wrong location Refer to Step 3 page 128 for proper linkage attachment points on disc 17 If linkages bind on cam real...

Page 157: ...inkage located toward the back of the right reel arm is disconnected to prevent shipping damage Reconnect the sensor using the following procedure 1024752 A Figure 3 284 Reel Height Sensor Disconnected 1 Remove the shipping wire from sensor A ASSEMBLING THE HEADER AND FLOAT MODULE ...

Page 158: ... Sensor Pointer Shown Under Sensor Arm NOTE For configuration A pointer D points to the FRONT of the header For configuration B pointer D points to the REAR of the header Sensor arm made semitransparent to show sensor pointer behind it 2 Check that sensor arm C and pointer D are configured properly for your combine For instructions refer to Figure 3 285 page 134 ASSEMBLING THE HEADER AND FLOAT MOD...

Page 159: ...A B Figure 3 286 Reel Height Sensor 3 Attach reel height sensor plate A to reel arm with existing bolts and nuts B Torque to 8 2 Nm 6 lbf ft 4 Proceed to 3 5 Installing Reel Endshields page 136 ASSEMBLING THE HEADER AND FLOAT MODULE ...

Page 160: ...8 First Segment and Endshield Support NOTE The endshields are preassembled except for one segment to allow installation onto the outboard end disc 4 Engage endshield support tabs A into slots B on first segment and secure with 3 8 x 3 4 in long Torx bolt C and smooth face lock nut D Do NOT tighten 1010415 Figure 3 289 Second Segment Position 5 Engage tabs of second endshield support into slots at ...

Page 161: ...ssembled endshield onto reel 9 Remove two 3 8 x 3 4 in long Torx bolts A and retain for reinstallation 1010438 C A B Figure 3 292 Last Segment 10 Position last segment over segment A and under first segment B NOTE If necessary loosen hardware and use a pry tool to secure last segment in place 11 Engage endshield support tabs through segments and reinstall two 3 8 x 3 4 in long Torx bolts C removed...

Page 162: ... locations A NOTE Reel endshields are not shown for clarity 1008333 A Figure 3 294 Supports at Cam Disc on Six Bat Reel 1010446 A Figure 3 295 Endshield on Reel 13 Position fully assembled reel endshield onto reel disc and slip endshield supports onto tine tubes A NOTE Not all tine tubes shown in illustration ASSEMBLING THE HEADER AND FLOAT MODULE ...

Page 163: ...1 2 x 1 0 in long Torx head screws A and lock nuts Do NOT tighten NOTE If necessary remove existing bolts and reinstall with endshield supports 1008337 A B Figure 3 298 Support Clearance 16 Recheck clearance between tine tubes A and endshield supports B and adjust if necessary 17 Tighten all hardware IMPORTANT Use locking jam nuts or use medium strength threadlocker Loctite 243 or equivalent 18 To...

Page 164: ...e following procedures for installing cutterbar components at the center shipping beam location depending on whether the header has formed hold downs A or forged hold downs B 3 6 1 Installing Formed Hold Down Clips 1014358 A B Figure 3 300 Cutterbar Wearplate 1 If equipped position cutterbar wearplate A on the cutterbar and install with two 7 16 in x 1 1 2 in long carriage bolts B ASSEMBLING THE H...

Page 165: ...eps for the second adjacent location 4 Torque nuts B to 88 Nm 65 lbf ft 5 Check and adjust the clearance between the hold down clips and the knife For instructions refer to 8 7 Checking Knife Hold Downs page 266 If the header is to be assembled at one location and then transported to a MacDon dealership proceed to 4 Loading Header for Transport to Dealership page 143 If the header is being assembl...

Page 166: ...n cutterbar as shown and secure with 7 16 in hex nuts B Adjuster bolt C should NOT require adjusting 3 Repeat the previous steps for the second adjacent location 4 Torque nuts to 72 Nm 53 lbf ft If the header is to be assembled at one location and then transported to a MacDon dealership proceed to 4 Loading Header for Transport to Dealership page 143 If the header is being assembled at the MacDon ...

Page 167: ...9 4 4 Loading with a Crane page 152 4 1 Loading with One Forklift Upright Position Use this procedure to place a header in the upright position and load it onto a flat deck trailer CAUTION Equipment used for loading and unloading must meet or exceed the minimum specified requirements Using inadequate equipment may result in vehicle tipping machine damage or chain breakage For minimum lifting equip...

Page 168: ...4 144 Revision A 1013962 1 2 3 Figure 4 2 Raising the Header 2 Drive lifting vehicle forward SLOWLY while lifting the forks to raise header to the upright position LOADING HEADER FOR TRANSPORT TO DEALERSHIP ...

Page 169: ...damage to the unit 4 Slide forks A in as far as possible 1017034 A Figure 4 4 View from below Header IMPORTANT Avoid damage to gearbox A when setting the unit down 1013971 Figure 4 5 Header on Flat Deck Trailer 5 Approach the trailer slowly and raise the forklift until the header clears the trailer deck by 102 204 mm 4 8 in 6 Lower the header onto the trailer deck and back the forklift away slowly...

Page 170: ...on Flat Deck Trailer 7 Secure the header with hauler s tie down straps A and chains B NOTE To avoid severe damage to the header route the tie down straps under the reel tube Ensure straps clear the reel tine tubes LOADING HEADER FOR TRANSPORT TO DEALERSHIP ...

Page 171: ...scratching the header float module 1008354 A Figure 4 7 Forks under Float Module 1 Move trailer into position block trailer wheels and lower trailer storage stands 2 Approach header from the back and slide forks underneath float module lower beam structure A as far as possible 3 Slowly raise forklift to about 150 mm 6 in off the ground 1008297 A B Figure 4 8 Raised Header Stand 4 Raise header stan...

Page 172: ...as required to stabilize header 8 Back up slowly and move forklift away from flat deck 1008357 A Figure 4 10 Header on Flat Deck 9 Secure with hauler s tie down straps and chains IMPORTANT Route tie down straps A under the reel tube to avoid severely damaging reel tube Ensure strap clears reel tine tubes LOADING HEADER FOR TRANSPORT TO DEALERSHIP ...

Page 173: ...stability and prevent damage to the header float module lift the header in the upright position using the fork slider channels refer to 4 1 Loading with One Forklift Upright Position page 143 If you must lift the header from the lowered position proceed cautiously to avoid damaging or scratching the header float module 1009067 A B Figure 4 11 Header 1 Position forklifts at front A and back B of th...

Page 174: ...place NOTE The header stand is used to support the header off the ground and should be in the raised position when transporting the header on a flat deck 1017276 Figure 4 15 Header on Flat Deck 6 Slowly raise both forklifts until header clears trailer deck by 102 204 mm 4 8 in 7 Slowly back truck deck under header 8 Place wooden blocks under cutterbar and float module frame as required to stabiliz...

Page 175: ...16 Header on Flat Deck 11 Secure with hauler s tie down straps A and chains IMPORTANT Route tie down straps under the reel tube to avoid severely damaging reel tube Ensure strap clears reel tine tubes LOADING HEADER FOR TRANSPORT TO DEALERSHIP ...

Page 176: ...n to hook at header center link A IMPORTANT Recommended length of each chain is 1 m 39 in 2 Attach another chain through lifting bracket B at front of header 3 Attach loop end of each chain to crane hook 4 Lift header and load onto flat deck truck 5 Place wooden blocks under cutterbar and float module frame as required to stabilize header 1008357 A Figure 4 18 Header on Flat Deck 6 Secure with hau...

Page 177: ... 5 5 Unloading with a Combine page 162 5 1 Unloading with One Forklift Upright Position Use this procedure to unload a header in the upright position from a flat deck trailer CAUTION Equipment used for loading and unloading must meet or exceed the minimum specified requirements Using inadequate equipment may result in vehicle tipping machine damage or chain breakage For minimum lifting equipment r...

Page 178: ...below Header 6 Move the header to the storage or setup area Ensure the ground is flat and free of rocks or debris that could damage the header IMPORTANT Avoid damage to gearbox A when setting the unit down 1013969 A Figure 5 4 Center Support 7 Approach header from the underside with the lifting vehicle 8 Attach chain to the shipping support A at the center reel arm CAUTION Stand clear of machine w...

Page 179: ...215184 155 Revision A 1013985 1 2 3 Figure 5 5 Lowering the Header 9 Drive lifting vehicle backwards SLOWLY while lowering the forks until the header is on the ground UNLOADING HEADER AT DEALER ...

Page 180: ...gure 5 6 Blocks under the Cutterbar 10 Place 150 mm 6 in blocks A under each end and at the center of cutterbar then lower header onto blocks 11 Proceed to 5 6 Removing the Remaining Shipping Supports page 163 UNLOADING HEADER AT DEALER ...

Page 181: ...storage stands 1008354 A Figure 5 7 Forks underneath Float Module 2 Approach the header from the back and slide forks underneath the float module lower beam structure A as far as possible 3 Remove the hauler s tie down straps and chains IMPORTANT Ensure that forks extend beyond the cutterbar prior to lifting the header If the forks do NOT lift at the cutterbar damage to the header may occur WARNIN...

Page 182: ... stand and releasing pin to secure stand in place 8 Place 150 mm 6 in blocks under each end of cutterbar NOTE If ground is soft place a block under the stand 9 Lower header onto blocks 10 Check for shipping damage and missing parts 11 Proceed to 5 6 Removing the Remaining Shipping Supports page 163 UNLOADING HEADER AT DEALER ...

Page 183: ...equipment requirements refer to 12 3 Lifting Equipment Requirements page 515 1017276 Figure 5 10 Two Forklifts 1 Position trailer to provide access by forklifts on both sides 2 Approach header from both sides 1008354 A Figure 5 11 Forks under Float Module 3 With one forklift position forks underneath float module s lower beam structure A 1008358 A Figure 5 12 Forks under Cutterbar 4 With the secon...

Page 184: ...ifts away from header 11 Check for shipping damage and missing parts 1008297 A B Figure 5 14 Raised Header Stand 12 Lower header stand B by pulling pin A lowering the stand and releasing the pin to secure the stand in place 13 Place 150 mm 6 in blocks under each end of cutterbar 14 Lower header onto blocks and header stand NOTE If ground is soft place a block under the stand 15 Slowly back forklif...

Page 185: ...s refer to 12 3 Lifting Equipment Requirements page 515 Refer to 4 4 Loading with a Crane page 152 for procedures to attach header to a crane then proceed as follows 1008360 A B Figure 5 15 Lifting Chain Locations 1 Remove hauler s tie down straps and chains 2 Slowly raise crane until header clears trailer deck by 102 204 mm 4 8 in 3 Place 150 mm 6 in blocks under each end of cutterbar 4 Lower hea...

Page 186: ...e 5 16 Combine 1 Park truck next to and at 90 to the ramp and with rear of header on the ramp side Align header pickup points with center of ramp 2 Lower trailer storage stands 3 Remove hauler s tie down straps and chains 4 Drive combine onto ramp and approach header NOTE If a suitable ramp is not available a ditch or other ground contour can provide the required difference in elevation 5 Pick up ...

Page 187: ...d to Step 13 page 166 1019679 A C D E B Figure 5 17 Shipping Stands and Lower Brace 1 Remove two bolts A securing right fork channel B to shipping stand C NOTE To access the bolts at the lower stand support the header must be supported on 150 mm 6 in blocks as directed in Step 5 page 18 2 Remove two bolts D securing fork channel B to lower brace E 3 Repeat the steps above for the left side 1019682...

Page 188: ...d Supports and Upper Brace 5 From the upper brace remove two bolts A Repeat for the opposite side 1015917 A B Figure 5 20 Upper Brace and Stand Support Removal 6 Remove right and left fork channels A 7 Remove upper brace B UNLOADING HEADER AT DEALER ...

Page 189: ...ause they hold multicoupler components in place Loosen bolts C only enough so that coupler cover B can be removed and then make sure you retighten the bolts 10 Loosen two bolts C slide coupler cover to the left until cutouts are aligned with bolts and then remove coupler cover 11 Tighten two bolts C 1013802 A B A B Figure 5 23 Shipping Stands at Outboard Header Legs Right Shown 12 Remove four bolt...

Page 190: ...ts A at the base of center reel arm shipping support B so that plate drops free 14 Remove bolt C at the top of support and slide lower support off cutterbar Do NOT remove brace on reel arm 1008365 Figure 5 25 Float Module and Forklift 15 Support float module with forklift UNLOADING HEADER AT DEALER ...

Page 191: ...er 17 Remove bolt and nut B securing brace to backtube 18 Remove cotter pins from pin C attaching center link and shipping braces to header Do NOT remove pin 19 Loosen bolt D in lifting bracket E and remove it 20 Slip lifting bracket off pin 21 Slip brace F off pin Reinstall cotter pins UNLOADING HEADER AT DEALER ...

Page 192: ...ws a Position cutterbar wearplates on cutterbar and install with 7 16 x 2 1 2 in long carriage bolts not shown b Place hold down A on cutterbar as shown and secure with existing nuts B Adjuster bolt C should NOT require adjusting c Torque nuts to 72 Nm 53 lbf ft 1009656 C D A B Figure 5 29 Stub Guard Double reel headers 25 Install forged hold downs stub guard only as follows a Position cutterbar w...

Page 193: ...uble Reel 1014042 A Figure 5 31 Left Reel Arm CAUTION The reel fore aft hydraulic cylinders must be connected to the reel prior to removing the fore aft supports and shipping bolts A Failure to do so may result in the reel sliding fully forward when the supports are removed UNLOADING HEADER AT DEALER ...

Page 194: ...e 5 33 Shipping Position 2 Loosen nut A and move bolt out of shipping position slot 1027646 A B Figure 5 34 Working Position 3 Rotate gearbox and insert bolt into working position slot A Tighten nut 4 Tighten suction hose clamp B to 6 4 7 0 Nm 57 62 lbf in NOTE Hose clamps should be readjusted after running with hot oil 5 Remove bolt and nut from bracket on gearbox UNLOADING HEADER AT DEALER ...

Page 195: ...215184 171 Revision A 1016557 A B C Figure 5 35 Brace Position 6 Position brace A inside bracket B Reinstall bolt and nut C UNLOADING HEADER AT DEALER ...

Page 196: ...5 36 Driveline Support 1 Position driveline storage support A onto the left frame of the float module Secure in place with two M10 carriage bolts and hex flange nuts B 1024058 A B C Figure 5 37 Driveline Support Case New Holland 2 Case New Holland only Position driveline storage support A onto left side of bracket B as shown Secure in place with two M12 hex head bolts C and hex flange nuts NOTE Th...

Page 197: ... sticker should point toward the combine 5 Position shield A on the gearbox and secure with bolts B 6 Attach driveline chain C to existing chain on shield A 1021133 A B C Figure 5 39 Driveline in Storage Position 7 Position the combine end of driveline A onto storage support B pull back the collar and slide onto the shaft until the yoke locks on to the shaft Release the collar 8 Secure loose end o...

Page 198: ......

Page 199: ...ripper Bars and Feed Deflectors page 202 6 1 Installing Filler Cap 1006384 A Figure 6 1 Hardware Bag 1 Remove filler cap from bag A 1029441 A Figure 6 2 Yellow Shipping Cover CAUTION Fluid may be under pressure Allow pressure to equalize by loosening screws and lifting the shipping cover slightly 2 Remove yellow shipping cover A from the float module frame Discard cover Keep screws if screws are n...

Page 200: ...all 10 32 screws if supplied with cap otherwise use existing screws into filler cap neck B and push screws through gasket A 1029452 A 1 2 3 4 5 6 Figure 6 5 Screw Hole Locations 6 Place filler cap neck A complete with screws over opening and ensure the machine screws are aligned with the threaded holes 7 Carefully thread in the machine screws using a cross pattern as shown in order to prevent cros...

Page 201: ...215184 177 Revision A 1029490 A Figure 6 6 Filler Cap 9 Install filler cap A FLOAT MODULE SETUP AT DEALER ...

Page 202: ...Narrow configuration refer to 6 2 4 Converting from Ultra Narrow Configuration to Narrow Configuration page 187 1021134 A B Figure 6 8 Medium Configuration Rear View A 410 mm 16 1 8 in B 260 mm 10 1 4 in NOTE Dimensions A and B are the same for both ends of the auger They should be within 15 mm 9 16 in of the numbers given Medium configuration is a standard configuration for the following combines...

Page 203: ...ration refer to 6 2 5 Converting from Medium Configuration to Wide Configuration or Ultra Wide Configuration page 188 To convert to Wide configuration from Ultra Narrow or Narrow configuration refer to 6 2 6 Converting from Ultra Narrow or Narrow Configuration to Wide or Ultra Wide Configuration page 190 1024961 A B Figure 6 10 Ultra Narrow Configuration Rear View A 760 mm 29 15 16 in B 602 mm 23 ...

Page 204: ... total of 30 auger fingers are recommended for this configuration To convert to Ultra Wide configuration from Medium configuration refer to 6 2 5 Converting from Medium Configuration to Wide Configuration or Ultra Wide Configuration page 188 To convert to Ultra Wide configuration from Ultra Narrow or Narrow configuration refer to 6 2 6 Converting from Ultra Narrow or Narrow Configuration to Wide o...

Page 205: ...m configuration you will need to replace long flightings A with short flightings B NOTE Some parts have been removed from the illustrations for clarity 1 To improve access and ease installation remove the float module from the combine For instructions refer to the header operator s manual or technical manual 1026212 B D A C Figure 6 13 Narrow Configuration Right Side 2 Remove bolts A and access co...

Page 206: ...st when no gaps are present If desired use silicone sealant to fill the gaps 6 Torque all nuts and bolts to 47 Nm 35 lbf ft to eliminate deflection on flighting then torque them to 58 64 Nm 43 47 lbf ft 1026199 B A A Figure 6 16 Medium Configuration Left Side 7 Install two bolt on flightings A on the left side of the auger as shown and secure each flighting with six retained carriage head bolts an...

Page 207: ...this configuration For instructions refer to 6 2 10 Installing Feed Auger Fingers page 198 6 2 2 Converting from Wide Configuration to Medium Configuration One flighting kit MD 287031 is required to convert the feed auger from Wide configuration to Medium configuration 1017241 A A 1 2 Figure 6 18 Auger Configurations Rear View 1 Wide Configuration 2 Medium Configuration Wide and Medium auger confi...

Page 208: ...Torque all nuts and bolts to 47 Nm 35 lbf ft to eliminate deflection on flighting then torque them to 58 64 Nm 43 47 lbf ft 1026203 B A Figure 6 21 Medium Configuration Left Side 6 Repeat Step 2 page 184 and Step 3 page 184 at the left side of auger 7 Install bolt on flighting A on the left side of the auger as shown and secure with six carriage head bolts and six nuts at locations B IMPORTANT Bol...

Page 209: ...sent If desired use silicone sealant to fill the gaps NOTE All illustrations show the feed auger separated from the float module for clarity The procedure can be performed with the feed auger installed in the float module 1 To improve access and ease installation remove float module from combine For instructions refer to the header operator s manual or technical manual 1026172 B A C D E Figure 6 2...

Page 210: ...the auger and secure with an M6 hex head bolt MD 252703 and tee nut MD 197263 Repeat for the other flighting mounting locations 1026221 A C B Figure 6 26 Narrow Configuration Left Side 11 Install two bolt on flightings A on the left side as shown and secure each flighting with six carriage head bolts MD 136178 and nuts MD 135799 at locations B IMPORTANT Bolt heads must be installed on the inside o...

Page 211: ...nstallation by removing the float module from the combine For instructions refer to the header operator s manual or technical manual 1026249 B D A C Figure 6 28 Ultra Narrow Configuration Right Side 2 Remove bolts A and access cover B Retain for reassembly 3 Remove hardware from locations C and remove bolt on flighting D from feed auger 4 Repeat procedure for the remaining three inboard flightings...

Page 212: ...s Four flighting plugs MD 213084 M6 hex head bolts MD 252703 and M6 tee nuts MD 197263 are needed to cover exposed flighting mounting holes after the flightings are removed These parts can be ordered from a MacDon Dealer 1 Improve access and ease installation by removing the float module from the combine For instructions refer to the header operator s manual or technical manual NOTE Some parts hav...

Page 213: ... D C Figure 6 32 Right Side of Medium Configuration 7 Remove bolts A and access cover B Retain for reassembly 8 Remove hardware from locations C and remove all bolt on flightings D from the feed auger NOTE Hardware on opposite side of auger indicated but not shown in illustration 1017575 B A Figure 6 33 Right Side of Ultra Wide Configuration 9 Install flighting slot plug A MD 213084 in the flighti...

Page 214: ... Narrow configuration to Ultra Wide configuration you will be removing all bolt on flighting NOTE Some parts have been removed from the illustrations for clarity 1 Improve access and ease installation by removing the float module from the combine For instructions refer to the header operator s manual or technical manual 1032283 B D A C Figure 6 35 Narrow Configuration Right Side 2 Remove bolts A a...

Page 215: ...amaging internal components 7 Reinstall flighting slot plug C previously removed in Step 5 page 191 1026206 B A C Figure 6 38 Wide Configuration Left Side 8 Install new bolt on flighting A on the left side of the auger using six carriage head bolts and nuts B IMPORTANT Bolt heads must be installed on the inside of the auger to prevent damaging internal components 9 Reinstall flighting slot plug C ...

Page 216: ... Wide Configuration to Ultra Narrow Configuration Four flighting kits MD 287032 or B64002 and some hole drilling are required to convert to Ultra Narrow configuration Extra hardware is included in these kits Be sure to use the correct hardware in the correct location to prevent damage and to maximize performance 1 Improve access and ease installation by removing the float module from the combine F...

Page 217: ... 6 43 Right Side of Auger 9 Position another bolt on flighting A outboard of the temporarily installed bolt on flighting B Mark hole locations C of the bolt on flighting onto the temporarily installed bolt on flighting B 10 Remove temporarily installed bolt on flighting B from the auger and drill two 11 mm 7 16 in holes at the marked locations 11 Install bolt on flighting B with newly drilled hole...

Page 218: ...stalled bolt on flighting B from the auger and drill two 11 mm 7 16 in holes at the marked locations 16 Install bolt on flighting B with newly drilled holes using six carriage head bolts and nuts IMPORTANT Carriage bolt heads must be installed on the inside of the auger to prevent damaging internal components 17 Repeat Steps 14 page 194 to 16 page 194 with the remaining bolt on flighting on the le...

Page 219: ...ger 26 Place bolt on flighting A outboard of other flighting B on the right side of the auger as shown 27 Temporarily secure bolt on flighting A with two button head bolts and nuts at location C 28 Repeat Step 20 page 195 to Step 24 page 195 for both pieces of flighting on the right side of the auger 29 Install flighting slot plugs MD 213084 in the flighting mounting locations and secure with M6 b...

Page 220: ... module from the combine For instructions refer to the header operator s manual or technical manual 1026226 A B C Figure 6 51 Left Side of Auger 2 Place new bolt on flighting A outboard of existing flighting B on the left side of the auger as shown 3 Mark hole locations C of new bolt on flighting A onto existing bolt on flighting B 4 Remove nearest access cover to existing bolt on flighting B Reta...

Page 221: ...ghting Stretched Axially 10 Stretch flighting A to fit auger tube as shown Use slotted holes on flighting to get the best fit around the auger tube 1017334 A A Figure 6 54 Flighting on Left Side of Auger 11 With flighting in desired position mark hole locations A and drill 11 mm 7 16 in holes in auger tube 12 Remove nearest access cover s Retain for reinstallation 13 Secure bolt on flighting on ne...

Page 222: ...s 19 Add or remove auger fingers as necessary to optimize feeding for your combine and crop conditions For instructions refer to 6 2 10 Installing Feed Auger Fingers page 198 or 6 2 11 Removing Feed Auger Fingers page 200 20 If not adding or removing auger fingers reinstall all access covers and secure with bolts Coat bolts with medium strength threadlocker Loctite 243 or equivalent and torque to ...

Page 223: ... Torque bolts to 9 Nm 80 lbf in NOTE When installing additional fingers ensure you install an equal number on each side of the auger 1017298 A B C D Figure 6 59 Auger Finger 4 From inside the auger insert new auger finger B through plastic guide D 5 Insert finger B into finger holder C and secure with hairpin A NOTE Note orientation of hairpin A The round part should face the direction of auger ro...

Page 224: ... 6 2 11 Removing Feed Auger Fingers 1019311 B A Figure 6 61 Auger Access Hole Cover 1 Remove bolts A and access cover B closest to the finger you are removing Retain parts for reinstallation 1017298 A B C D Figure 6 62 Auger Finger 2 Remove hairpin A and pull finger B out of finger holder C from inside the auger Remove the finger from the auger by pulling it out through plastic guide D FLOAT MODUL...

Page 225: ...ngth threadlocker Loctite 243 or equivalent and then position plug A into the hole from inside the auger Secure with two M6 hex head bolts B and tee nuts Torque to 9 Nm 80 lbf in 1019338 B A Figure 6 65 Auger Access Hole Cover 5 Coat bolts A with medium strength threadlocker Loctite 243 or equivalent and reinstall access cover B Secure the access cover in place with bolts A Torque bolts to 9 Nm 80...

Page 226: ... 2 Repeat for opposite set of stripper bars 6 3 2 CR Feeder Deflectors This section is for New Holland CR combines only If operating a New Holland CX combine remove feed deflectors For New Holland CR combines only Short feeder deflectors have been factory installed on the float module to improve feeding into the feeder house Remove the feeder deflectors if necessary For instructions refer to 6 3 3...

Page 227: ...ls includes both a short feeder kit installed at the factory and a long feeder kit for narrow feeder house combines For specifications refer to Table 6 2 page 203 Table 6 2 FM100 Feeder Kits for CR Model Combines Combine Model Feeder House Size Feeder Kit Size CR970 9070 9080 Medium Short 200 mm 7 7 8 in CR960 9060 940 9040 Narrow Long 325 mm 12 3 4 in If required replace the feeder deflectors as ...

Page 228: ...il you are sure all bystanders have cleared the area 6 Attach the header to a combine and fully extend center link 7 Turn off the combine and remove the key from the ignition 8 Recheck gap X between deflector A and the pan NOTE The minimum gap when attached to the combine should be 19 25 mm 3 4 1 in 9 If necessary detach header from the combine and adjust the deflector to achieve the minimum gap F...

Page 229: ...224 John Deere 60 70 S and T Series 7 5 John Deere Combines page 229 New Holland CR and CX 7 6 New Holland Combines page 244 IMPORTANT Ensure applicable functions automatic header height control AHHC Draper Header Option Hydraulic Center Link Option Hydraulic Reel Drive etc are enabled on the combine and in the combine computer Failure to do so may result in improper header operation 7 1 AGCO Chal...

Page 230: ...nment pins C refer to Figure 7 3 page 206 on the feeder house are aligned with holes B in the float module frame 1014361 C Figure 7 3 AGCO Group Alignment Pins NOTE Your combine feeder house may not be exactly as shown 1001491 A Figure 7 4 Feeder House and Float Module 4 Raise the feeder house slightly to lift the header ensuring feeder house saddle A is properly engaged in the float module frame ...

Page 231: ...pped with a multicoupler that connects to the combine If your combine is equipped with individual connectors a multicoupler kit single point connector must be installed Refer to Table 7 2 page 207 for a list of kits and installation instructions that are available through your combine Dealer Table 7 2 Multicoupler Kits Combine AGCO Kit Number Challenger 71530662 Gleaner R S Series 71414706 Massey ...

Page 232: ...coupler 12 Position multicoupler A onto the combine receptacle and pull handle B to fully engage the multicoupler into the receptacle 13 Connect reel fore aft header tilt selector harness C to combine harness D 1024057 A B C D Figure 7 9 Driveline 14 Detach safety chain C from support bracket B 15 Pull collar D back to release driveline A from support bracket Remove the driveline from support brac...

Page 233: ...bines will have the above parts factory installed To enable the reel fore aft and header tilt options install the switch and harness as follows WARNING To avoid injury or death from unexpected start up of machine always stop the engine and remove the key from the ignition before leaving the operator s seat for any reason 1 Lower and tilt the combine feeder house all the way forward if equipped Thi...

Page 234: ...ected Connector C5B Plug connector C5B A into connector C5A on the completion harness NOTE Connectors C3A and C5B are shipped with caps The caps need to be removed in order to connect these connectors 1009866 A Figure 7 13 Switch Harness Routing 5 Route cab draper extension harness A along the side of the combine feeder house to the underside of the combine cab 1008141 A B Figure 7 14 Left Side of...

Page 235: ...e ties MD 16661 to fasten cab draper extension harness A to the main harness under the cab floor at location B 1027199 A B Figure 7 16 Harness through Cab Floor 8 Route cab draper extension harness A under the cab through the cab floor and into console at foam seal B ATTACHING HEADER TO COMBINE ...

Page 236: ... valve and drain the combine battery during extended shutdown periods 12 Route the draper control harness through grommet B and then replace cover 1009868 A B C Figure 7 18 Switch and Console 13 Insert rocker switch MD 109064 into rocker switch support MD 158377 Ensure the lugs on the underside of the support have secured the switch 14 Mount rocker switch support onto console A in a comfortable po...

Page 237: ...the key from the ignition before leaving the operator s seat for any reason 1029522 A B Figure 7 19 Feeder House 1 Pull lever A up to retract pins B at the bottom left and right sides of the feeder house 1029540 A B C Figure 7 20 Feeder House 2 Drive the combine slowly up to the header until the feeder house is directly under top beam A and pins B are under hooks C on the transition frame ATTACHIN...

Page 238: ...ull weight of the header must be on the feeder house NOT on pins B 1029542 A B C Figure 7 22 Feeder House Locking Pins 4 Position bottom of feeder house so that locking pins A align with the holes in mount C 5 Push lever B down to extend locking pins A so they engage in mount C 1029544 A B Figure 7 23 Driveline in Storage Position 6 Rotate lock disc A upward and remove driveline B from the support...

Page 239: ...25 Multicoupler Receptacles 8 Lower handle A to release multicoupler B from header 9 Open cover C on the combine receptacle 10 Push handle D to fully open position 11 Clean mating surfaces of coupler and receptacle if necessary 1029512 A B Figure 7 26 Multicoupler 12 Position coupler A onto combine receptacle and pull handle B to fully engage multicoupler into receptacle ATTACHING HEADER TO COMBIN...

Page 240: ... instructions refer to the combine manual IMPORTANT If you do not disconnect the battery before connecting the cab draper control harness to the combine s auxiliary power connectors electrical components may be damaged 1031744 A Figure 7 27 Electrical Connection to Float Module 4 Plug connector C5B on the cab draper extension harness MD 304211 into the small connector C5A A on the coupler support ...

Page 241: ...cts to C4B on Harness MD 304211 E C6A Connects to C6B on Harness MD 304211 F P100 Inline Fuse 30A 9 Install rocker switch support in cab 1021116 A Figure 7 30 Auxiliary Power Harness MD 220570 10 Connect terminals T241 and T251 on the cab draper control harness to the auxiliary power harness A MD 220570 and then plug harness A into a switched accessory power port IMPORTANT Ensure the power port on...

Page 242: ...rom the ignition before leaving the operator s seat for any reason 1 Shut down the engine and remove the key from the ignition 1004504 A B Figure 7 31 Combine Float Module Upper Left Side 2 On the upper left side of the combine float module remove nut A washer spring and lever B 1014367 A B Figure 7 32 Combine Float Module Upper Left Side 3 Position lever A onto stud B ATTACHING HEADER TO COMBINE ...

Page 243: ...oat module 1001444 A B Figure 7 35 Combine and Float Module WARNING Never start or move the machine until you are sure all bystanders have cleared the area 6 Start the engine and slowly drive the combine up to the header until feeder house saddle A is directly under float module top cross member B 7 Raise the feeder house slightly to lift the header ensuring the feeder saddle is properly engaged i...

Page 244: ... handle in place 11 If lock C does not fully engage the pin on the float module loosen bolts D and adjust lock Retighten bolts 1016561 A B C Figure 7 37 Float Module Receptacle 12 Open the cover on receptacle A located on the left side of the float module 13 Press lock button B and pull handle C to the fully open position 14 Clean the receptacle mating surfaces 1001436 A Figure 7 38 Combine Connec...

Page 245: ...7 Push handle B to the closed position until lock button C snaps out 1016561 A Figure 7 40 Electrical Receptacle 18 Remove the cover from electrical receptacle A Ensure the receptacle is clean and has no signs of damage 1002525 A Figure 7 41 Combine Connectors 19 Remove electrical connector A from the storage cup on the combine and route it to the float module receptacle ATTACHING HEADER TO COMBIN...

Page 246: ... in place 1024063 A B C D Figure 7 43 Driveline in Storage Position 21 Detach safety chain C from support bracket B 22 Pull collar D back to release driveline A from support bracket Remove the driveline from support bracket 1020836 B A Figure 7 44 Combine Output Shaft 23 Pull back collar A on the end of the driveline and push the driveline onto combine output shaft B until the collar locks ATTACHI...

Page 247: ...cks by pulling each float lock handle A away from the float module and setting it in unlocked position B NOTE Illustration at right shows the right side of the header Float lock on left side of header opposite 25 Proceed to 7 7 Completing Header Assembly page 249 ATTACHING HEADER TO COMBINE ...

Page 248: ...acted 2 Move handle A on the float module into the raised position and ensure pins B at the bottom corners of the float module are retracted 1001543 B A B A Figure 7 47 Header on Combine WARNING Never start or move the machine until you are sure all bystanders have cleared the area 3 Start the engine and slowly drive the combine up to the header until feeder house saddle A is directly under float ...

Page 249: ...the blocks from under the cutterbar WARNING Never start or move the machine until you are sure all bystanders have cleared the area 9 Start the engine For instructions refer to the combine operator s manual 10 Lower the header fully 11 Shut down the engine and remove the key from the ignition 1001140 A B Figure 7 50 Combine Coupler 12 Unscrew knob A on combine coupler B to release the coupler from...

Page 250: ...1001139 A Figure 7 52 Receptacle Cover 15 Place float module receptacle cover A onto the combine receptacle 1029312 B A C Figure 7 53 Coupler 16 Clean mating surface of coupler A and position onto float module receptacle C 17 Turn knob B to secure the coupler to the receptacle ATTACHING HEADER TO COMBINE ...

Page 251: ...fety chain C from support bracket B 19 Pull collar D back to release driveline A from support bracket Remove the driveline from the support bracket 1001516 A Figure 7 55 Driveline and Output Shaft 20 Attach driveline A to the combine output shaft ATTACHING HEADER TO COMBINE ...

Page 252: ...t locks by pulling each float lock handle A away from the float module and setting it in unlocked position B NOTE Illustration at right shows the right side of the header Float lock on left side of header opposite 22 Proceed to 7 7 Completing Header Assembly page 249 ATTACHING HEADER TO COMBINE ...

Page 253: ...to retract pins B at the bottom corners of the feeder house Clean the receptacle WARNING Never start or move the machine until you are sure all bystanders have cleared the area 3 Start the engine and slowly drive the combine up to the header until feeder house saddle C is directly under float module top cross member D 4 Raise the feeder house slightly to lift the header ensuring the feeder house s...

Page 254: ... 60 Feeder House Pin 9 Ensure that both feeder house pins A are fully engaged into the float module brackets NOTE If pins A do not fully engage the float module brackets loosen bolts B and adjust the bracket as required 10 Tighten bolts B 1009378 A B C D E Figure 7 61 Multicoupler 11 Slide latch A to lock handle B in position and secure with lynch pin C 12 If the float module is equipped with the ...

Page 255: ...ket B 14 Pull collar D back to release driveline A from support bracket Remove the driveline from the support bracket 1001412 B A Figure 7 63 Driveline 15 Pull back collar A on the end of the driveline and push the driveline onto combine output shaft B until the collar locks ATTACHING HEADER TO COMBINE ...

Page 256: ...the operator s seat for any reason This procedure is applicable to John Deere S and T Series combines For John Deere 60 or 70 Series combines refer to 7 5 3 Installing Reel Fore Aft Header Tilt Switch 60 and 70 Series Combines page 239 Prepare the combine cab for switch and harness installation as follows 1 Lower and tilt the combine feeder house all the way forward if equipped This will ensure th...

Page 257: ...e caps need to be removed in order to connect these connectors 1027875 A B Figure 7 66 Harness Routing 5 Route cab draper extension harness A along the left side of the combine feeder house under shield B to the underside of the combine cab along the existing hoses NOTE The illustration shows an S6 S7 T6 or T7 Series combine Earlier models may look different 6 Secure cab draper extension harness A...

Page 258: ...ight console at the cup holder 1008177 A B Figure 7 69 Storage Compartment and Cover 12 For S6 Series T6 Series and earlier combines In the combine cab open the storage compartment on the console 13 For S6 Series T6 Series and earlier combines Remove two screws A attaching compartment cover B to the console and then remove the cover 1027110 A B Figure 7 70 Rocker Switch Supports 14 For S6 Series T...

Page 259: ...all rocker switch A MD 109064 into rocker switch support C from the top Ensure the lugs on the underside of the support have secured the switch NOTE The tilt draper speed support needed for S7 and T7 Series combines is not shown in the illustration 17 One branch of cab draper control harness B ends in two terminals T242 and T243 Connect one terminal to the center terminal on rocker switch A and th...

Page 260: ... Speed Control kit has been installed connect connector P551 to the speed control rheostat If the In Cab Side Draper Speed Control kit has not been installed leave connector P551 unconnected 1008184 C A B Figure 7 74 Support Position on Console S6 and T6 Series Combines 19 S6 and T6 Series combines only Position rocker switch support C onto console and align the holes in the support with the holes...

Page 261: ...the seat then remove the track Install tilt draper speed support A between track B and the side of the seat using the M6 screws C NOTE If other options are not being installed on the track refer to the alternative installation location instructions below The preferred installation location provides better access to the cup holders 1027119 B A Figure 7 77 Top View of Armrest Showing Supports Instal...

Page 262: ...ation Secure tilt draper speed support A to track B with two M8 carriage head bolts C MD 197171 and two M8 hex flange lock nuts MD 135337 1027120 B A Figure 7 79 Top View of Armrest Showing Supports Installed in Alternative Location A Tilt Draper Speed Support B Rocker Switch Support NOTE The rocker switch is not shown in the illustration at right ATTACHING HEADER TO COMBINE ...

Page 263: ... allows the combine Operator to select either reel FORE AFT or HEADER TILT mode WARNING To avoid injury or death from unexpected start up of machine always stop the engine and remove the key from the ignition before leaving the operator s seat for any reason This procedure applies to John Deere 60 and 70 Series combines For John Deere S and T Series combines refer to 7 5 2 Installing Reel Fore Aft...

Page 264: ...tch and power plugs with electrical tape 1008179 A C B Figure 7 82 Switch and Harness 6 Retrieve switch A and support C provided with kit 7 Install switch A into support C from the top Ensure lugs on underside of support have secured the switch NOTE Image at right shows switch A connected to harness B 1013727 A B Figure 7 83 Switch Plate Mounting 8 Mount switch plate A between the armrest cover hi...

Page 265: ...5 Auxiliary Power Supply 10 Connect the switch harness to auxiliary power supply D Connect the wire with the in line fuse to switched power supply C and the second wire to ground B IMPORTANT Connecting the draper control harness to an unswitched power supply or cigarette lighter using harness MD 220570 provided in the kit will supply constant power to the header tilt side of the solenoid valve and...

Page 266: ...ANT To prevent damage to harness ensure adequate slack by lowering the feeder house fully before securing harness with cable ties 1013723 A Figure 7 87 Switch Harness Routing 13 Secure switch harness A at the rear of the feeder house with cable tie 1013718 A Figure 7 88 60 70 Series Harness Routing 14 Route switch harness A through the welded hose guide on feeder house ATTACHING HEADER TO COMBINE ...

Page 267: ...215184 243 Revision A 1013719 A B Figure 7 89 Switch Harness Routing 15 Secure switch harness A at multicoupler with a cable tie Leave 100 cm 40 in extending past location B ATTACHING HEADER TO COMBINE ...

Page 268: ...CX 8070 8080 8090 8080 Elevation 8090 Elevation 7 6 1 Attaching Header to New Holland CR CX Combine WARNING To avoid injury or death from unexpected start up of machine always stop the engine and remove the key from the ignition before leaving the operator s seat for any reason 1 Shut down the engine and remove the key from the ignition 1004504 A B Figure 7 90 Combine Float Module Upper Left Side ...

Page 269: ...04505 A B C Figure 7 92 Combine Float Module Upper Left Side 4 Place spring arm C into hook on lever B to preload it and tighten nut A with washer onto the combine float module 1001498 B A Figure 7 93 Feeder House Locks 5 Ensure handle A is positioned so hooks B can engage the float module ATTACHING HEADER TO COMBINE ...

Page 270: ...A D E Figure 7 95 Feeder House Locks 9 Lift lever A on the float module on the left side of the feeder house and push handle B on the combine to engage locks C on both sides of the feeder house 10 Push down on lever A so the slot in the lever engages the handle and locks the handle in place 11 If the lock does not fully engage pin D on the float module when lever A and handle B are engaged loosen ...

Page 271: ...closed position until lock button C snaps out 18 Remove the cover on the float module electrical receptacle 19 Remove connector D from the combine 20 Align lugs on connector D with the slots in the float module receptacle and push the connector onto the receptacle Turn the collar on the connector to lock it in place 1024063 A B C D Figure 7 99 Driveline in Storage Position 21 Detach safety chain C...

Page 272: ...il the collar locks 1024737 A B Figure 7 101 Float Lock Handle 24 Disengage the float locks by pulling each float lock handle A away from the float module and setting it in unlocked position B NOTE Illustration at right shows the right side of the header Float lock on left side of header opposite 25 Proceed to 7 7 Completing Header Assembly page 249 ATTACHING HEADER TO COMBINE ...

Page 273: ... assembly A to the reel arm and remove the light assembly Retain the lock nuts 1031447 A B Figure 7 103 Right Transport Light 2 Position right light assembly A perpendicular to the right reel arm and attach it using retained lock nuts B NOTE The light assembly should rotate with normal hand force yet maintain its position 1031820 A B Figure 7 104 Left Light Assembly in Shipping Position 3 Remove l...

Page 274: ...ort width Removing Crop Dividers from Storage Crop dividers are shipped attached to the inboard side of the endsheets To remove the crop dividers from storage position follow these steps 1008371 A B C Figure 7 106 Crop Divider Stored on Endsheet 1 Support the crop divider and remove the shipping wire at front end A 2 Remove bolt B 3 Remove bolt and washer C and retain for installation Installing C...

Page 275: ... 108 Crop Divider without Latch 2 Lift the forward end of the crop divider and install bolt B and special stepped washer A step towards divider Tighten bolt 1007921 A Figure 7 109 Crop Divider Adjustment 3 Check that divider does NOT move laterally Adjust bolts A as required to tighten divider and remove lateral play when pulling at divider tip ATTACHING HEADER TO COMBINE ...

Page 276: ...as shown by inserting lugs A into holes in the endsheet 2 Lift the forward end of the divider until pin B engages and closes latch C 3 Push safety lever D down to lock the pin in latch 1014413 A Figure 7 111 Crop Divider Adjustment 4 Adjust bolts A to tighten divider and remove lateral play when pulling at divider tip ATTACHING HEADER TO COMBINE ...

Page 277: ...ew from Right 1 Remove shipping wire A securing divider rods B to header endsheet and remove divider rods from shipping location 1010234 A B Figure 7 113 Divider Rod on Crop Divider 2 Position crop divider rod B on tip of crop divider as shown and tighten bolt A 3 Repeat procedure at opposite end of header ATTACHING HEADER TO COMBINE ...

Page 278: ...ar of the header and engage lock A 3 Guide endshield onto hinge arm using outboard holes position 1 on bracket C Slowly slide the endshield downwards 4 Install self tapping screw B 5 Disengage lock A to allow endshield movement 1017201 B A Figure 7 116 Left Endshield 6 Insert front of endshield behind hinge tab A 7 Swing endshield in direction B into closed position Engage lock with a firm push 8 ...

Page 279: ...stalling Options 1 Retrieve the kits supplied as options with the header and install them according to the instructions supplied with each kit 2 Proceed to Chapter 8 Performing Predelivery Checks page 257 ATTACHING HEADER TO COMBINE ...

Page 280: ......

Page 281: ... 1 Shut down the engine and remove the key from the ignition 2 Perform the final checks as listed on the Predelivery Checklist yellow sheet attached to this instruction Predelivery Checklist page 519 to ensure the machine is field ready Refer to the following pages for detailed instructions as indicated on the Checklist The completed Checklist should be retained by either the Operator or the Deale...

Page 282: ...edure to ensure that transport and stabilizer wheel bolts are correctly torqued 1001277 2 3 4 5 6 1 Figure 8 1 Sequence for Tightening Bolts 1 Check that wheel bolt torque is 110 120 Nm 80 90 lbf ft 2 If necessary adjust torque Refer to bolt tightening sequence illustration at right PERFORMING PREDELIVERY CHECKS ...

Page 283: ...the engine and remove the key before making adjustments to the machine 1 Shut down the engine and remove the key from the ignition 1024277 A B Figure 8 2 Endshield Latch Access 2 Press down on latch A in the opening on the inboard side of the endsheet 3 Pull endshield open using handle depression B 1024800 A B Figure 8 3 Left Endshield Support Tube 4 Swivel the endshield toward the back of the hea...

Page 284: ...g normal operation Failure to do so can result in damage to the knife drive box 5 Check position of plug A and breather B at knife drive box Position MUST be as shown 6 Remove breather B and check oil level The oil level should be between bottom edge C of lower hole D and bottom E of the breather NOTE Check oil level with top of knife drive box horizontal and with breather B screwed in 7 Reinstall...

Page 285: ...he ignition before leaving the operator s seat for any reason 1017105 A Figure 8 5 Header Drive Gearbox 1 Lower the header to the ground and ensure the gearbox is in working position 2 Shut down the engine and remove the key from the ignition 3 Remove oil level plug A and check that the oil level is up to the bottom of the hole 4 Reinstall oil level plug A PERFORMING PREDELIVERY CHECKS ...

Page 286: ...e center link retracted NOTE Check the level when the oil is cold NOTE For extremely hilly terrain a hillside extension kit can be installed 2 Ensure the oil is at the appropriate level for the terrain as follows Hilly terrain Maintain level so lower sight A is full and upper sight B is up to one half filled Normal terrain Maintain level so lower sight A is one half full and upper sight B is empty...

Page 287: ...ng the motor assembly to the header endsheet NOTE The belt guide has been removed from the illustrations for clarity 4 Check drive belt tension A properly tensioned drive belt C should deflect 24 28 mm 15 16 1 1 8 in when 133 N 30 lbf of force is applied at the midspan 5 If the belt needs to be tensioned turn adjuster bolt B clockwise to move the drive motor until proper tension is set 1002468 A B...

Page 288: ...timing belt tension 1 Shut down the engine and remove the key from the ignition 2 Open the endshield 1025861 A Figure 8 9 Knife Drive Left Side 3 Check drive belt tension A properly tensioned belt A should deflect 13 mm 1 2 in at the midpoint of the upper span when a force of 27 N 6 lbf is applied 1024332 B D C A A Figure 8 10 Knife Drive Left Side 4 If the belt needs to be tensioned loosen two nu...

Page 289: ... wood B 8 Readjust the tension of a new belt after a short run in period about 5 hours 1009817 D C B A Figure 8 12 Belt Guide Left Side 9 Ensure clearance A between belt B and guide C is 0 5 1 5 mm 1 32 1 16 in 10 Loosen bolts D and adjust the guide if necessary Tighten bolts 11 Close the endshield 12 Repeat procedure for the opposite side of the header PERFORMING PREDELIVERY CHECKS ...

Page 290: ...earance is 0 1 0 6 mm 0 004 0 024 in 3 To lower the front of the hold down and decrease clearance turn bolt B clockwise to raise the front of the hold down and increase clearance turn bolt B counterclockwise NOTE For larger adjustments it may be necessary to loosen nuts C turn adjuster bolt B and then retighten nuts 1009510 A B C D E Figure 8 14 Center Guard Hold Down 4 Use a feeler gauge to measu...

Page 291: ...rance is between the following measurements At hold down tip B 0 1 0 4 mm 0 004 0 016 in At rear of hold down C 0 1 1 0 mm 0 004 0 040 in 3 Adjust the clearance as follows a Tighten nuts D until they are finger tight b To lower the front of the hold down and decrease clearance turn three adjuster bolts E clockwise to raise the front of the hold down and increase clearance turn adjuster bolts E cou...

Page 292: ...ING Never start or move the machine until you are sure all bystanders have cleared the area 1 Start combine and lower reel and header fully 2 Shut down the engine and remove the key from the ignition 1027822 A Figure 8 16 Double Reel Measurement Locations 3 Measure clearance at locations A between reel and both endsheets The clearances should be the same if the reel is centered To see locations A ...

Page 293: ...at both ends of the header The clearances should be the same if the reel is centered 1027558 A B B C Figure 8 18 Center Support Arm and Braces Double Reel Only 4 Double Reel Only If the reel is not centered follow these steps a Loosen bolt A on each brace B b Move the forward end of center support arm C laterally as required to center both reels c Tighten bolts A and torque to 359 Nm 265 lbf ft PE...

Page 294: ...n Left End Opposite 5 Single Reel Only If the reel is not centered follow these steps a Loosen bolt A on brace B at both ends of the reel b Move the forward end of reel support arm C laterally as required to center the reel c Tighten bolts A and torque to 359 Nm 265 lbf ft PERFORMING PREDELIVERY CHECKS ...

Page 295: ...at the cutterbar in wet conditions To avoid excessive bouncing and leaving a ragged cut use a slower ground speed with a light float setting if necessary When cutting off the ground use the stabilizer wheels in conjunction with header float to minimize bouncing at the header ends and to control cut height NOTE If adequate header float cannot be achieved using all of the available adjustments an op...

Page 296: ... on the reel right arm 6 Lower the reel fully 7 Shut down the engine and remove the key from the ignition 1024737 A B Figure 8 22 Header Float Lock in Locked Position 8 Disengage both header float locks by pulling float lock handle A away from the float module and pushing the float lock handle down and into position B UNLOCK PERFORMING PREDELIVERY CHECKS ...

Page 297: ...nel into slot B in the upper support c Push down on handle A to lock 1019186 A Figure 8 24 Torque Wrench Storage Location 10 Remove supplied torque wrench A from its storage position at the right side of the float module frame Pull in the direction shown to disengage the wrench from the hook 1019188 A B C Figure 8 25 Float Module Left Side 11 Place torque wrench A onto float lock B Note the positi...

Page 298: ...e maximum reading Repeat at opposite side 14 Use the following table as a guide for float settings If reading on the wrench is high the header is heavy If reading on the wrench is low the header is light Table 8 2 Float Settings Header Size Indicator Reading Cutting on the Ground Cutting off the Ground D120 D125 D130 and D135 1 1 2 to 2 2 to 2 1 2 D140 and D145 2 to 2 1 2 2 1 2 to 3 PERFORMING PRE...

Page 299: ...clockwise Repeat adjustment at opposite side To decrease float increase header weight turn left side adjustment bolts A counterclockwise Repeat at opposite side NOTE Turn each bolt pair equally 17 Adjust the float so the wrench readings are equal on both sides of the header 18 Lock adjustment bolts A with spring locks B Ensure bolt heads A are engaged in the spring lock cutouts Tighten bolts C to ...

Page 300: ... Inner Skid Shoe 1007911 A B C Figure 8 30 Outer Skid Shoe 4 Check the adjustment hole positions on lugs A on each skid shoe They should be the same 5 If necessary adjust skid shoe as follows a Remove lynch pin B b Hold shoe and remove pin C by disengaging frame and then pulling away from shoe c Raise or lower skid shoe to desired position using holes in support as a guide d Reinsert pin C engage ...

Page 301: ...before operation The finger to guard cutterbar clearances with reels fully lowered are shown in the table below 1005640 X Figure 8 31 Finger Clearance Table 8 3 Finger to Guard Cutterbar Clearance Header Width X 3 mm 1 8 in at Reel Ends Single Reel Double Reel 6 1 m 20 ft 20 mm 3 4 in 7 6 m 25 ft 25 mm 1 in 9 1 m 30 ft 45 mm 1 3 4 in 20 mm 3 4 in 10 7 m 35 ft 60 mm 2 3 8 in 20 mm 3 4 in 12 2 m 40 ...

Page 302: ...sition 5 on fore aft position decal A 4 Lower the reel fully 5 Shut down the engine and remove the key from the ignition 1025211 X B A Figure 8 33 Clearance 6 Measure clearance X between points A and B at certain measurement locations For clearance specifications refer to 8 11 Reel Clearance to Cutterbar page 277 For the measurement locations refer to Figure 8 34 page 279 single reel Figure 8 35 p...

Page 303: ...the reel clearance if required For instructions refer to 8 11 2 Adjusting Reel Clearance page 279 8 11 2 Adjusting Reel Clearance DANGER To avoid bodily injury or death from unexpected start up or fall of raised machine always stop engine remove key and engage safety props before going under header for any reason 1 Raise the reel fully 2 Engage the header safety props 3 Shut down the engine and re...

Page 304: ... make adjustment easier lower reel onto the safety props after loosening nut B b Turn nut C counterclockwise to raise reel and increase clearance to cutterbar or clockwise to lower reel and decrease clearance c Tighten nut B 6 Check measurements and if necessary repeat adjustment procedures 7 Move the reel back to ensure the steel end fingers do NOT contact the deflector shields 8 If contact occur...

Page 305: ...clearance may result in the fingers or flighting contacting and damaging the feed draper or pan when operating the header at certain angles Look for evidence of contact when greasing the float module 1 Extend the center link to the steepest header angle and position the header 150 254 mm 6 10 in off the ground 2 Shut down the engine and remove the key from the ignition 1013274 A Figure 8 38 Float ...

Page 306: ... is in the floating position IMPORTANT Make sure bolts A are set at the same location on both ends of the header to prevent damaging the machine during operation 1020712 A A B Figure 8 40 Fixed Position If bolt head A is closest to fixed symbol B the auger is in the fixed position IMPORTANT Make sure bolts A are set at the same location on both ends of the header to prevent damaging the machine du...

Page 307: ...r is in the floating position set clearance to 11 15 mm 7 16 5 8 in NOTE The clearance increases between 25 40 mm 1 1 1 2 in when the center link is fully retracted 7 Repeat Steps 5 page 283 and 6 page 283 for the opposite end of the auger IMPORTANT Adjusting one side of the auger can affect the other side Always double check both sides of the auger after making final adjustments 8 Tighten nuts B ...

Page 308: ...ne remove key and engage safety props before going under machine for any reason 1027695 A Figure 8 42 Left Tension Adjuster Shown Right Opposite 1 Ensure white indicator bar A is at the halfway point in the window WARNING Check to be sure all bystanders have cleared the area 2 Start the engine and fully raise the header 3 Shut down the engine and remove the key from the ignition 4 Engage the heade...

Page 309: ...Loosen until the white indicator bar is at the halfway point in the window 8 To tighten draper tension Turn adjuster bolt A clockwise White indicator bar B will move inboard in direction of arrow E to indicate that the draper is tightening Tighten until the white indicator bar is at the halfway point in the window IMPORTANT To avoid premature failure of the draper draper rollers and or tightener c...

Page 310: ...g box window however the position of the spring retainer varies with draper tracking adjustment at the factory 5 Check the position of white indicator A If the feed draper tracks properly and the spring retainers on both sides of the draper are correctly positioned then no adjustment is necessary 6 If adjustment is necessary proceed to Step 7 page 286 Adjusting draper tension 1027549 A B E D C Fig...

Page 311: ...ssive drag and extremely high running pressure A gap of 1 3 mm 0 04 0 12 in is acceptable Follow this procedure to check the gap and adjust if required 1005955 A B C Figure 8 48 Draper Seal 1 With the header in working position check that clearance A between draper B and cutterbar C is 1 3 mm 0 04 0 12 in If the deck height is acceptable skip the remaining steps and proceed to 8 17 Lubricating Hea...

Page 312: ...tive to the deck supports Tap deck support B using a punch to raise the deck relative to the deck supports 1009588 A C D B Figure 8 52 Deck Support 8 Locate a gauge that is the same thickness as the draper belt plus 1 mm 0 04 in Slide the thickness gauge along deck A under the cutterbar in order to properly set the gap 9 To create a seal adjust deck A so that clearance B between cutterbar C and de...

Page 313: ...B C D Figure 8 53 Backsheet Deflector 13 If required adjust backsheet deflector A by loosening nut D and moving the deflector until there is a 1 7 mm 0 04 0 28 in gap C between draper B and the deflector PERFORMING PREDELIVERY CHECKS ...

Page 314: ...04 A B Figure 8 55 Right Endsheet 3 Remove two screws A and deflector angle B from inside the endshield compartment Retain deflector angle and screws for reinstallation 4 Close endshield NOTE Some parts removed from illustrations for clarity 1011591 A A C B Figure 8 56 Right Endsheet 5 At inboard side of right endsheet remove screws A Retain for reuse later in the procedure 6 At lower end of defle...

Page 315: ...ctor angle A and cutterbar C at corner D 9 Corner E should contact the cutterbar first If necessary reduce bend angle of deflector angle 10 Adjust deflector angle height as needed to eliminate gaps at cutterbar 1011587 A B C C E D Figure 8 58 Right Endsheet 11 Attach deflector angle A to endsheet with screws B retained from Step 3 page 290 and C retained from Step 5 page 290 12 Attach deflector an...

Page 316: ...sulphide NLGI Grade 2 lithium base Driveline slip joints 8 17 1 Greasing Procedure Greasing points are identified on the machine by decals showing a grease gun and grease interval in hours of operation Grease point layout decals are located on the header and on the right side of the float module WARNING To avoid injury or death from unexpected start up of machine always stop the engine and remove ...

Page 317: ... avoid injecting dirt and grit IMPORTANT Use clean high temperature extreme pressure grease only 3 Inject grease through fitting with grease gun until grease overflows fitting except where noted 4 Leave excess grease on fitting to keep out dirt 5 Replace any loose or broken fittings immediately 6 Remove and thoroughly clean any fitting that will not take grease Also clean lubricant passageway Repl...

Page 318: ... or just until the knifehead starts to move away from the arm Do NOT use an electric grease gun If more than 6 8 pumps of the grease gun are required to fill the cavity replace the seal in the knifehead Check for signs of excessive heating on first few guards after greasing If required relieve pressure by pressing check ball in grease fitting NOTE Use high temperature extreme pressure EP2 performa...

Page 319: ...lip Joint and Driveline Universal 1004746 1004745 1015982 1004774 B C D A A Drive Roller Bearing B Idler Roller Both Sides C Driveline Slip Joint4 D Driveline Universal Two Places PERFORMING PREDELIVERY CHECKS 4 10 moly grease is recommended for the driveline slip joint ...

Page 320: ...5184 296 Revision A Figure 8 65 Auger Pivot Float Pivot and Driveline Guard 1017266 D C A B A Auger Pivot B Auger Pivot C Driveline Guard Two Places D Float Pivot Two Places PERFORMING PREDELIVERY CHECKS ...

Page 321: ...e OVERGREASING WILL DAMAGE U JOINT Six to eight pumps is sufficient at first grease factory As U joint wears and requires more than six pumps grease the joint more often Figure 8 66 Reel Shaft Bearings C A B D 1008943 A Reel Shaft Right Bearing One Place B Reel Center Bearing One Place C Reel U joint One Place D Reel Shaft left Bearing One Place PERFORMING PREDELIVERY CHECKS ...

Page 322: ...igure 8 67 Rear Wheel Axle Wheel Bearings Frame Wheel Pivot and Front Wheel Pivot 1017324 A B C A Wheel Bearings Four Places B Front Wheel Pivot One Place C Frame Wheel Pivot One Place Both Sides PERFORMING PREDELIVERY CHECKS ...

Page 323: ...elds and the header frame and compare to the values in Table 8 5 page 299 Table 8 5 Endshield Gap at Various Temperatures Temperature in C F Gap X mm in 7 45 13 18 1 2 23 32 18 65 10 15 3 8 19 32 29 85 7 12 9 32 15 32 41 105 4 9 5 32 11 32 2 If the endshield gap is correct proceed to the next procedure If adjustment is required proceed to Step 1 page 299 Opening the endshield 1024273 B A Figure 8 ...

Page 324: ...8 71 Left Endshield 4 Pull the endshield free of hinge tab A if additional clearance is required and swing shield towards the rear of the header 5 Engage safety catch B on hinge arm to secure the shield in fully open position Adjusting the endshield gap 1025332 A B A A A Figure 8 72 Left Endshield Support Tube 1 Loosen four bolts A on support tube bracket B PERFORMING PREDELIVERY CHECKS ...

Page 325: ...9 for the recommended endshield gap at various temperatures 4 Tighten three bolts A on the latch assembly to 27 Nm 20 lbf ft 1025332 A B A A A Figure 8 74 Left Endshield Support Tube 5 Tighten four bolts A on support tube bracket B to 31 Nm 23 lbf ft Closing the endshield 1012300 A B Figure 8 75 Left Endshield 1 Disengage lock B to allow endshield to move 2 Insert front of endshield behind hinge t...

Page 326: ...5184 302 Revision A 1024276 A Figure 8 76 Left Endshield 3 Swing endshield in direction A into closed position Engage lock with a firm push 4 Verify that endshield is locked PERFORMING PREDELIVERY CHECKS ...

Page 327: ...d 1024802 A Figure 8 77 Manual Case 1 Open the left endshield Remove the cable tie on manual case A 3 Confirm that the case contains the following manuals D1 Series Draper Header for Combines Operator s Manual D1 Series Draper Header with FM100 Float Module Parts Catalog 4 Close case and endshield PERFORMING PREDELIVERY CHECKS ...

Page 328: ......

Page 329: ...oat Modules are factory equipped for AHHC however before using the AHHC feature you must do the following 1 Ensure that the AHHC sensor s output voltage range is appropriate for the combine For more information refer to 9 1 3 Sensor Output Voltage Range Combine Requirements page 307 2 Prepare the combine to use the AHHC feature applies only to some combine models refer to the following instruction...

Page 330: ... fall between 10 0 5 VDC and 90 4 5 VDC An increase in sensor voltage correlates to a decrease in ground pressure or if you are cutting off the ground on gauge wheels an increase in the header cut height Sensor errors result in a 0 V signal indicating a faulty sensor incorrect supply voltage or a damaged wiring harness 9 1 2 Troubleshooting Auto Header Height Float Indicator Use the following tabl...

Page 331: ...nge Difference between High and Low Limits AGCO IDEAL Series 0 5 V 4 5 V 2 5 V Case IH 5088 6088 7088 5130 6130 7130 7010 8010 7120 8120 9120 7230 8230 9230 and 7240 8240 9240 0 5 V 4 5 V 2 5 V Case IH 2588 2577 2 8 V 7 2 V 4 0 V Challenger Gleaner A and Massey Ferguson 0 5 V 4 5 V 2 5 V CLAAS 500 600 700 Series 0 5 V 4 5 V 2 5 V Gleaner R and S Series 0 5 V 4 5 V 2 5 V John Deere 60 70 S and T Se...

Page 332: ... and Pin 2 ground wires at the AHHC sensor A This will determine whether the combine has a 5 V system or a 10 V system NOTE The combine key must be in the ON position but the engine does not need to be running The three possible voltage readings are as follows 0 V combine key is in OFF position or there is a faulty harness bad connection 5 V standard combine reading 10 V 10 V combine reading adapt...

Page 333: ...ions NOTE If the header is NOT on down stops during the next two steps the voltage may go out of range during operation causing a malfunction of the AHHC system 1027026 B A Figure 9 6 Float Indicator Box 4 Locate linkage assembly A Verify that dimension B is set to 55 mm 2 3 16 in If it is not adjust linkage A SETTING UP AUTO HEADER HEIGHT CONTROL ...

Page 334: ...e feeder house and float the header up off the down stops float indicator should be at 4 and the float module should be fully separated from the header NOTE You may need to hold the HEADER DOWN switch for a few seconds to ensure the feeder house is fully lowered 8 Use a voltmeter A to measure the voltage between the ground and signal wires at the AHHC sensor in the float indicator box It should be...

Page 335: ...he sensor arms are properly installed on the sensors Left Sensor A The point on the arm of the sensor should face away from the header The point on the float sensor arm C should be installed in the same direction facing away from the header Right Sensor B The point on the arm of the sensor should face away from the header The point on the float sensor arm D should be installed in the same directio...

Page 336: ...ions NOTE If the header is not on down stops during the next two steps the voltage may go out of range during operation causing a malfunction of the AHHC system 1027026 B A Figure 9 12 Float Indicator Box 5 Locate linkage assembly A Verify that dimension B is set to 55 mm 2 3 16 in If it is not adjust linkage A SETTING UP AUTO HEADER HEIGHT CONTROL ...

Page 337: ...s at the high voltage limit for the combine For voltage limit chart refer to Table 9 1 page 307 NOTE The wiring harness connector must be attached to the sensor Do NOT disconnect it 8 Repeat at the opposite side 1016102 A Figure 9 15 Float Indicator Box 9 Fully lower the combine feeder house and float the header up off the down stops float indicator A should be at 4 and the float module should be ...

Page 338: ...ked the voltage range either manually or from the cab and found that the sensor voltage is not within the low and high limits or that the range between the low and high limits is insufficient WARNING To avoid injury or death from unexpected start up of machine always stop the engine and remove the key from the ignition before leaving the operator s seat for any reason 1016580 A B Figure 9 17 AHHC ...

Page 339: ...ck the low voltage limit using the combine display or voltmeter For voltage limit chart refer to Table 9 1 page 307 d Loosen sensor mounting nuts A e Rotate sensor B clockwise to increase low voltage limit or counterclockwise to decrease it f Tighten sensor mounting nuts A 3 After making adjustments recheck both the upper and lower voltage limits to make sure they are within the required range acc...

Page 340: ...int on the arm of the sensor should face away from the header The point on the float sensor arm C should be installed in the same direction facing away from the header Right Sensor B The point on the arm of the sensor should face away from the header The point on the float sensor arm D should be installed in the same direction facing away from the header Follow these steps to adjust the left senso...

Page 341: ...e 9 1 page 307 6 Rotate sensor B counterclockwise to lower the voltage Rotate sensor clockwise to raise the voltage 7 Tighten sensor mounting nuts A Follow these steps to adjust the right sensor voltage 8 Extend guard angle fully the header angle indicator should be at D 9 Position header 150 254 mm 6 10 in above the ground the float indicator should be at 0 SETTING UP AUTO HEADER HEIGHT CONTROL ...

Page 342: ...07 13 Tighten sensor mounting nuts A 1016102 A Figure 9 22 Float Indicator Box 14 Fully lower the header float indicator A should be at 4 15 Check that both sensors are at the correct low voltage limit according to Table 9 1 page 307 9 1 4 AGCO IDEAL Series Combines Setting up the Header AGCO IDEAL Series NOTE Up to date images of the AGCO IDEAL Series combine display were not available at time of...

Page 343: ...header on an IDEAL combine Use the touch screen display to select the desired item on the screen 1027717 A Figure 9 24 Combine Icon on Home Page 1 On the top right of the home screen touch COMBINE icon A The COMBINE MAIN MENU opens 1027719 A Figure 9 25 Header Settings in Combine Main Menu 2 On the COMBINE MAIN MENU touch HEADER SETTINGS A The HEADER SETTINGS page opens SETTING UP AUTO HEADER HEIG...

Page 344: ...uch the MacDon header title B to highlight the selection in blue and then touch green check mark E to continue If only default header D is shown touch ABC button C and use the on screen keyboard to enter the MacDon header information When complete select one of the following options to return to the HEADER SETTINGS page Green check mark E saves the settings Garbage can icon F deletes the highlight...

Page 345: ...A 1018404 A B Figure 9 28 Header Type 5 A list of predefined header types appears For MacDon D1 Series Draper and FD1 Series FlexDraper headers touch POWER FLOW A Touch green check mark B to save the selection and continue 1029609 A Figure 9 29 Header Settings 6 Make sure that REEL check box A is checked SETTING UP AUTO HEADER HEIGHT CONTROL ...

Page 346: ...the value for your MacDon header NOTE PPR is determined by the number of teeth on the reel speed sprocket 1018410 A B Figure 9 31 Numeric Keypad 9 Touch green check mark B at the bottom of numeric keypad A when complete or the red X to cancel 1018407 1018412 A Figure 9 32 Header Settings Page 10 When complete touch green check mark A at the bottom of the HEADER SETTINGS page SETTING UP AUTO HEADER...

Page 347: ...e REEL SETTINGS page 1018429 A B Figure 9 34 Reel Settings Calibration 2 To set minimum reel speed touch SPEED MINIMUM FIELD B The on screen keyboard displays Enter the desired value Touch the green check mark to accept the new value or the red X to cancel The reel speed is shown in miles per hour mph and rotations per minute rpm NOTE At the bottom of the REEL SETTINGS page the reel diameter and r...

Page 348: ...l will begin turning slowly and increase to high speed A progress bar is provided If necessary touch the red X not shown to cancel Otherwise wait for the message that reel calibration has completed successfully Touch the green check mark to save the calibrated settings Setting up Automatic Header Controls AGCO IDEAL Series Automatic header functions are configured on the HEADER SETTINGS page NOTE ...

Page 349: ...eld below the specific toggle switch and enter the new value in the on screen keyboard Increase sensitivity if the combine does not change the feeder position quickly enough when in Auto Mode Decrease sensitivity if the combine hunts for a position in Auto Mode NOTE Recommended sensitivity starting points for MacDon headers are 50 for RTC A 60 for AHHC B 1018432 A Figure 9 38 Header Speed Control ...

Page 350: ...he cutterbar This should be set at 68 for a MacDon header Calibrating the Header AGCO IDEAL Series The auto header control functions are configured on the HEADER SETTINGS page WARNING Clear the area of other persons pets etc Keep children away from machinery Walk around the machine to be sure no one is under on or close to it NOTE Up to date images of the IDEAL combine display were not available a...

Page 351: ...for HEADER CALIBRATION appears Make sure that all conditions are met 4 Touch the green check mark at the bottom of the page to start the calibration and follow the on screen commands 1018437 Figure 9 43 Calibration in Progress A progress bar is provided and the calibration can be stopped by touching the red X The header moves automatically and erratically during this process SETTING UP AUTO HEADER...

Page 352: ...brations including header and reel calibration Operating the Header AGCO IDEAL Series NOTE Up to date images of the IDEAL combine display were not available at time of publishing For instructions refer to the combine operator s manual for updates 1027716 A B C D Figure 9 46 AGCO IDEAL Operator Station The following controls are used to operate the auto header height control AHHC functions Tyton te...

Page 353: ...ss AHHC control switch A on the control handle to engage the AHHC The header moves to the current setpoint position 1027730 A Figure 9 49 Header Control Cluster 4 Use HEADER HEIGHT SETPOINT control dial A as necessary to fine tune the position Reviewing Header In Field Settings AGCO IDEAL Series NOTE Up to date images of the IDEAL combine display were not available at time of publishing For instru...

Page 354: ...on terminal CUT HEIGHT for AHHC E fine tune with the header height setpoint control dial on the header control cluster HEADER WORKING WIDTH F HEADER PITCH G 1018476 A Figure 9 51 Adjustment Wheel on Right of Tyton Terminal 3 Touching a field opens the on screen keyboard so that values can be adjusted Enter the new value and touch the green check mark when complete NOTE Adjustment wheel A is locate...

Page 355: ...loat module 1003785 A Figure 9 53 Right Console 1 Ensure center link is set to D 2 Set the float For instructions refer to operator s manual for instructions 3 Position fore aft in midspan 4 Start the combine engine but do NOT engage separator or feeder house 5 Locate HEADER CONTROL switch A on the right console and set to HT this is AHHC mode 1003786 A Figure 9 54 Control Handle Case IH 2300 2500...

Page 356: ...ay have been made to the combine controls or display since this document was published Refer to the combine operator s manual for updates 1027737 D B C A Figure 9 56 Combine Controls 1 Use HEADER SETTINGS key A to display the HEADER SENSITIVITY CHANGE page as shown in Figure 9 57 page 333 2 Use the UP key B or DOWN key C to adjust the highlighted item The height sensitivity setting range is 0 leas...

Page 357: ... 1 6 Case IH 130 and 140 Series Mid Range Combines Setting up the Header on the Combine Display Case IH 5130 6130 7130 5140 6140 7140 1023273 A Figure 9 58 Case IH Combine Display 1 On the main page of the combine display select TOOLBOX A SETTING UP AUTO HEADER HEIGHT CONTROL ...

Page 358: ...es Draper Header from DRAPER GRAIN HEADER STYLE menu C select RIGID 2000 SERIES If you are operating an FD1 Series FlexDraper Header from DRAPER GRAIN HEADER STYLE menu C select FLEX 2000 SERIES 1025380 A B Figure 9 61 Case IH Combine Display 7 Locate HHC HEIGHT SENSITIVITY field A and set as follows If using a two sensor system Set HHC HEIGHT SENSITIVITY to 250 If using a single sensor system Set...

Page 359: ...IH Combine Display 10 From REEL HEIGHT SENSOR menu A select YES 1025382 A Figure 9 64 Case IH Combine Display 11 Locate AUTOTILT field A If using a two sensor system Select YES in the AUTOTILT field If using a single sensor system Select NO in the AUTOTILT field Checking Voltage Range from Combine Cab Case IH 5130 6130 7130 5140 6140 7140 NOTE Changes may have been made to combine controls or disp...

Page 360: ...tops washer A cannot be moved at both locations NOTE If the header is not on down stops during the next two steps the voltage may go out of range during operation causing a malfunction of the auto header height control AHHC system 1015833 A B Figure 9 66 Float Indicator Box 3 Adjust cable take up bracket B if necessary until pointer A on float indicator is on 0 4 Ensure header float is unlocked SE...

Page 361: ...ct DIAGNOSTICS A The DIAGNOSTICS page opens 1023271 A B Figure 9 68 Case IH Combine Display 6 Select SETTINGS A The SETTINGS page opens 7 From the GROUP menu select HEADER B 1023270 A Figure 9 69 Case IH Combine Display 8 From the PARAMETER menu select LEFT HEIGHT TILT SENSOR A SETTING UP AUTO HEADER HEIGHT CONTROL ...

Page 362: ...al for instructions WARNING Clear the area of other persons pets etc Keep children away from machinery Walk around the machine to be sure no one is under on or close to it NOTE This procedure applies to combines with a software version below 28 00 For instructions on calibrating the AHHC for combines with software version 28 00 or above refer to Calibrating the Auto Header Height Control Case IH C...

Page 363: ...40 7140 To set preset cutting height follow these steps NOTE Changes may have been made to the combine controls or display since this document was published Refer to the combine operator s manual for updates WARNING Check to be sure all bystanders have cleared the area 1023870 A B C D Figure 9 72 Float Indicator Box NOTE Indicator A should be at position 0 B with the header 152 mm 6 in off the gro...

Page 364: ... 5 Press 1 on button A A yellow light next to the button will illuminate 1023288 A Figure 9 74 Case Combine Console 6 Manually raise or lower the header to a second desired cutting height 7 Press 2 on button A A yellow light next to the button will illuminate 8 Manually raise or lower the reel to the desired working position 9 Press 2 on button A A yellow light next to the button will illuminate 1...

Page 365: ...the SHIFT button on the back of the control handle while tapping AHHC button A 1023297 A Figure 9 77 Case Combine Display Header Setup Page 11 The maximum working height can be adjusted on the HEADER SETUP page on the combine display Enter the desired height in MAXIMUM WORKING HEIGHT field A 1023287 A Figure 9 78 Case Combine Console 12 If you need to change the position of one of the presets you ...

Page 366: ...leared the area 1 Position the header 150 mm 6 in above the ground and unlock the float 1013274 A Figure 9 79 Float Lock 2 Check that float lock linkage is on down stops washer A cannot be moved at both locations NOTE If the header is not on down stops during the next two steps the voltage may go out of range during operation causing a malfunction of the AHHC system 1015833 A B Figure 9 80 Float I...

Page 367: ...ct DIAG A on the Universal display MAIN screen The DIAG screen displays 1003677 A Figure 9 82 Case 8010 Combine Display 6 Select SUB SYSTEM A The SUB SYSTEM screen displays 1003678 A Figure 9 83 Case 8010 Combine Display 7 Select HDR HEIGHT TILT A The SENSOR screen displays SETTING UP AUTO HEADER HEIGHT CONTROL ...

Page 368: ...age limits For instructions refer to Adjusting Voltage Limits One Sensor System page 314 Setting Header Controls Case IH 8010 The following procedure applies to Case IH 8010 combines without a shift button on the control handle 1023783 A Figure 9 86 Case Combine Controls The REEL FORE AFT switches A also control header fore aft tilt if header is equipped with the fore aft tilt option The switches ...

Page 369: ...tton on the control handle to tilt the header forward Checking Voltage Range from the Combine Cab Case IH 7010 8010 120 230 240 and 250 Series Combines NOTE Changes may have been made to the combine controls or display since this document was published Refer to the combine operator s manual for updates WARNING Check to be sure all bystanders have cleared the area 1 Position the header 150 mm 6 in ...

Page 370: ...ndicator is on 0 1003672 A Figure 9 90 Case IH Combine Display 4 Ensure header float is unlocked 5 Select DIAGNOSTICS A on the MAIN page The DIAGNOSTICS page opens 6 Select SETTINGS The SETTINGS page opens 1003673 A Figure 9 91 Case IH Combine Display 7 Select GROUP arrow A The GROUP dialog box opens SETTING UP AUTO HEADER HEIGHT CONTROL ...

Page 371: ...or best performance of the auto header height control AHHC perform these procedures with the center link set to D When setup and calibration are complete adjust the center link back to desired header angle For instructions refer to the header operator s manual WARNING Clear the area of other persons pets etc Keep children away from machinery Walk around the machine to be sure no one is under on or...

Page 372: ...ay 4 Select HEADER tab A NOTE To locate the HEADER tab you may need to scroll to the right using side arrows C 5 Set appropriate HEADER STYLE B 1003938 Figure 9 96 Case IH Combine Display 6 Set AUTO REEL SPEED SLOPE NOTE The AUTO REEL SPEED SLOPE value is the percentage of the reel speed compared to the ground speed For example if the value is set to 100 then the reel speed will be the same as the...

Page 373: ...or system Set HHC HEIGHT SENSITIVITY to 250 If using a single sensor system Set HHC HEIGHT SENSITIVITY to 180 NOTE If hunting occurs during operation decrease this setting by 20 points at a time until hunting no longer occurs 10 Set HHC TILT SENSITIVITY B to 150 Increase or decrease as desired 1003940 Figure 9 99 Case IH Combine Display 11 Install FORE AFT CONTROL and HDR FORE AFT TILT if applicab...

Page 374: ...WIDTH D and HEADER USAGE E 1023920 A Figure 9 101 Case IH Combine Display 16 From the REEL HEIGHT SENSOR menu select YES A 1025382 A Figure 9 102 Case IH Combine Display 17 Locate AUTOTILT field A If using a two sensor system Select YES in the AUTOTILT field If using a single sensor system Select NO in the AUTOTILT field NOTE If float was set heavier to complete the AHHC calibration procedure adju...

Page 375: ... or close to it NOTE Changes may have been made to the combine controls or display since this document was published Refer to the combine operator s manual for updates NOTE If header float is set too light it can prevent calibration of AHHC You may need to set the float heavier for calibration procedure so header doesn t separate from the float module 1 Ensure header center link is set to D 2 Rais...

Page 376: ...TO HEIGHT OVERRIDE field E select YES 12 Press down arrow F to go to the next page 1025380 A B Figure 9 107 Case IH Combine Display 13 Locate HHC HEIGHT SENSITIVITY field A and set as follows If using a single sensor system Set HHC HEIGHT SENSITIVITY to 180 If using a two sensor system Set HHC HEIGHT SENSITIVITY to 250 NOTE If hunting occurs during operation decrease this setting by 20 points at a...

Page 377: ...Case IH Combine Display NOTE Icons A and B appear on the monitor only after engaging the separator and header and then pressing HEADER RESUME button on the control panel 17 Ensure AUTO HEIGHT icon A appears on the monitor and is displayed as shown at location B When the header is set for cutting on the ground this verifies that the combine is correctly using the sensor on the header to sense groun...

Page 378: ... proceed through the calibration process the display will automatically update to show the next step NOTE Pressing the ESC key during any of the steps or letting the system sit idle for more than 3 minutes will cause the calibration procedure to stop NOTE Refer to your combine operator s manual for an explanation of any error codes 21 When all steps have been completed CALIBRATION SUCCESSFUL messa...

Page 379: ...trols or display since this document was published Refer to the combine operator s manual for updates 1023899 A Figure 9 113 Case IH Combine Display 1 On the main page of the combine display select DIAGNOSTICS A The DIAGNOSTICS page opens 1023900 1023900 A B C Figure 9 114 Case IH Combine Display 2 Select SETTINGS tab A The SETTINGS page opens 3 From the GROUP menu select HEADER B 4 From the PARAM...

Page 380: ...ICAL POSITION graph displays 6 Lower the reel to view high voltage B The voltage should be 4 1 4 5 V 7 Raise the reel to view low voltage C The voltage should be 0 5 0 9 V 8 If either voltage is out of range refer to 10 Checking and Adjusting Reel Height Sensor page 487 SETTING UP AUTO HEADER HEIGHT CONTROL ...

Page 381: ...and soil conditions determine the amount of float to use The ideal setting is as light as possible without header bouncing or missing crop Operating with heavy settings prematurely wears the cutterbar wearplates 1 Engage separator and header 1023780 A B C D E Figure 9 117 Case Combine Controls 2 Manually raise or lower header to a desired cutting height 3 Press SET 1 switch A Light C beside switch...

Page 382: ...b Challenger and Massey Ferguson WARNING Clear the area of other persons pets etc Keep children away from machinery Walk around the machine to be sure no one is under on or close to it NOTE Changes may have been made to the combine controls or display since this document was published Refer to the combine operator s manual for updates 1 Position the header 150 mm 6 in above the ground and unlock t...

Page 383: ...press the diagnostics icon The MISCELLANEOUS page displays 5 Press VMM DIAGNOSTIC button A The VMM DIAGNOSTIC page displays 1019360 A Figure 9 122 Challenger Combine Display 6 Go to ANALOG IN tab A and then select VMM MODULE 3 by pressing the text box below the four tabs The voltage from the AHHC sensor is now displayed on page as HEADER HEIGHT RIGHT POT and HEADER HEIGHT LEFT POT The readings may...

Page 384: ... for updates The following system components are required in order for the auto header height control AHHC to work Main module PCB board and header driver module PCB board mounted in card box in fuse panel module FP Multifunction control handle operator inputs Operator inputs mounted in the control console module CC panel NOTE In addition to the above components the electrohydraulic header lift co...

Page 385: ...this document was published Refer to the combine operator s manual for updates NOTE If the header float is set too light it can prevent AHHC calibration You may need to set the float heavier for the calibration procedure so the header doesn t separate from the float module 1 Ensure center link is set to D 1018176 A Figure 9 125 Challenger Combine Display 2 On the FIELD screen press DIAGNOSTICS ico...

Page 386: ... pressing the cancel button in the bottom right corner of the screen While the header calibration is running the calibration can also be canceled by using the UP DOWN TILT RIGHT or TILT LEFT buttons on the control handle NOTE If the combine does not have HEADER TILT installed or if it is inoperable you may receive warnings during calibration Press the green check mark if these warnings appear This...

Page 387: ...ed Refer to the combine operator s manual for updates 1018169 A Figure 9 130 Height Adjustment Knob on the Combine Control Console You can adjust the selected AHHC height using HEIGHT ADJUSTMENT knob A on the control console Turning the knob clockwise increases the selected height and turning the knob counterclockwise decreases the selected height Adjusting the Header Raise Lower Rate Challenger a...

Page 388: ... SETTINGS tab 4 Press up arrow on MAX UP PWM to increase percentage number and increase raise speed Press down arrow on MAX UP PWM to decrease percentage number and decrease raise speed 5 Press up arrow on MAX DOWN PWM to increase percentage number and increase lower speed Press down arrow on MAX DOWN PWM to decrease percentage number and decrease lower speed SETTING UP AUTO HEADER HEIGHT CONTROL ...

Page 389: ...nual for updates 1 Press the HEADER icon on the FIELD screen The HEADER screen appears 1003730 A Figure 9 134 Challenger Combine Display 2 Press HEADER CONTROL button A The HEADER CONTROL screen appears You can adjust sensitivity on this screen using the up and down arrows 1003732 Figure 9 135 Challenger Combine Display 3 Adjust the sensitivity to the maximum setting 4 Activate the AHHC and press ...

Page 390: ...ce this document was published Refer to the combine operator s manual for updates NOTE If header float is set too light it can prevent calibration of AHHC You may need to set the float heavier for calibration procedure so header doesn t separate from the float module 1 Ensure center link is set to D 1010067 A B C Figure 9 136 CLAAS Combine Controls 2 Use key A or key B to select AUTO HEADER and pr...

Page 391: ...to change the setting of the reaction speed and press the combine controls OK key 1003784 A B Figure 9 140 CLAAS Combine Display 9 Use line A or value B to determine the sensitivity setting NOTE The setting can be adjusted from 0 100 When sensitivity is adjusted to 0 the signals from the sensing bands have no effect on the automatic cutting height adjustment When sensitivity is adjusted to 100 the...

Page 392: ... s manual for updates 1 Start the engine 2 Activate the machine enable switch 3 Engage the threshing mechanism 4 Engage the header 1003744 A B Figure 9 141 Control Handle Buttons 5 Briefly press button A in order to activate the auto contour system or briefly press button B in order to activate the preset cutting height system NOTE Button A is used only with auto header height control AHHC functio...

Page 393: ...Handle Buttons 1 Use button A to raise the header or button B to lower the header to the desired cutting height 2 Press and hold button C for 3 seconds to store the cutting height into the CEBIS an alarm will sound when the new setting has been stored 3 Program a second set point if desired by using button A to raise the header or button B to lower the header to the desired cutting height and brie...

Page 394: ...the AHHC system The setting can be adjusted from 0 100 When sensitivity is adjusted to 0 the signals from the sensing bands have no effect on the automatic cutting height adjustment When sensitivity is adjusted to 100 the signals from the sensing bands have maximum effect on the automatic cutting height adjustment The recommended starting point is 50 NOTE Changes may have been made to the combine ...

Page 395: ...215184 371 Revision A Figure 9 147 Flow Chart for Setting the Sensitivity of the Float Optimizer 1003798 SETTING UP AUTO HEADER HEIGHT CONTROL ...

Page 396: ...elect REEL WINDOW Window E15 will display the current advance or retard speed of the reel in relation to the ground speed 1003749 A B C Figure 9 149 CLAAS Combine Controls 2 Press OK key C to open the REEL SPEED window 3 Use key A or key B to set the reel speed in relation to the current ground speed Window E15 will display the selected reel speed 1003753 A Figure 9 150 CLAAS Combine Rotary Switch...

Page 397: ... been stored NOTE Whenever button A or button B is pressed for 3 seconds the current positions for reel speed and cutting height are stored 1003750 Figure 9 152 CLAAS Combine Display 1003754 Figure 9 153 CLAAS Combine Display 6 Use the or key to select the REEL WINDOW Window E15 will display the current advance or retard speed of the reel in relation to the ground speed SETTING UP AUTO HEADER HEIG...

Page 398: ...tored 9 1 10 CLAAS 600 and 700 Series Combines Calibrating the Auto Header Height Control CLAAS 600 and 700 Series For best performance of the auto header height control AHHC perform these procedures with the center link set to D When setup and calibration are complete adjust the center link back to desired header angle For instructions refer to Header Angle in the header operator s manual for ins...

Page 399: ...trol Handle 4 Use control knob A to highlight the icon that resembles a header with up and down arrows not shown and press control knob A to select it Highlighted header icon B will be displayed on the screen 1027742 A B Figure 9 158 CLAAS Combine Display Console and Control Handle 5 Use control knob A to highlight the icon that resembles a header with up and down arrows B and press control knob A...

Page 400: ...ar A will advance to 50 11 Fully raise the feeder house Progress bar A will advance to 75 12 Fully lower the feeder house Progress bar A will advance to 100 1003691 A Figure 9 161 CLAAS Combine Display Console and Control Handle 13 Ensure progress bar A displays 100 The calibration procedure is now complete NOTE If the voltage is not within the range of 0 5 4 5 V at any time throughout the calibra...

Page 401: ...S 600 and 700 Series The sensitivity adjustment controls the distance the cutterbar must travel up or down before the auto header height control AHHC reacts and raises or lowers the feeder house When the sensitivity is set to maximum only small changes in ground height are needed to cause the feeder house to raise or lower When the sensitivity is set to minimum large changes in the ground height a...

Page 402: ... 1 50 provide a faster response whereas the settings from 1 to 50 provide a slower response For best results make adjustments in increments of 5 6 Increase the CUTTING HEIGHT ADJUSTMENT setting if the reaction time between the header and the float module is too slow while cutting on the ground and decrease the CUTTING HEIGHT ADJUSTMENT setting if the reaction time between the header and the float ...

Page 403: ... B and press control knob A to select it The HEADER REEL dialog box opens 1010279 B A Figure 9 167 CLAAS Combine Display Console and Control Handle 2 Use control knob A to select REEL SPEED B and adjust the reel speed if you are NOT using Auto Reel Speed A graph displays in the dialog box 1003740 A Figure 9 168 CLAAS Combine Display Console and Control Handle 3 Select ACTUAL VALUE A from the AUTO ...

Page 404: ...rols or display since this document was published Refer to the combine operator s manual for updates To calibrate reel height follow these steps 1 Place header off the ground 15 25 cm 6 10 in IMPORTANT Do NOT turn off the engine The combine has to be at full idle for the sensors to calibrate properly 1003686 A B Figure 9 170 CLAAS Combine Display Console and Control Handle 2 Use control knob A to ...

Page 405: ... A to select it 1026142 A B Figure 9 172 CLAAS Combine Display and Console 4 Highlight REEL HEIGHT icon A and press control knob to select it 5 Select LEARNING END STOPS B from the list 1003689 A B Figure 9 173 CLAAS Combine Display Console and Control Handle 6 Use control knob A to highlight screwdriver icon B SETTING UP AUTO HEADER HEIGHT CONTROL ...

Page 406: ... reel 1003691 A Figure 9 175 CLAAS Combine Display Console and Control Handle 10 Ensure progress bar chart displays 100 A The calibration procedure is now complete Adjusting Auto Reel Height CLAAS 600 and 700 Series NOTE Changes may have been made to the combine controls or display since this document was published Refer to the combine operator s manual for updates To adjust the auto reel height f...

Page 407: ...ting Reel Height Sensor CLAAS 600 and 700 Series page 380 1026245 A B Figure 9 178 CLAAS Combine Display and Console 3 Adjust the auto reel height position for the current AHHC position using outer scroll knob A To lower the preset reel position turn the scroll knob counterclockwise to raise the preset reel position turn the scroll knob clockwise The display will update current setting B NOTE If t...

Page 408: ... Changes may have been made to the combine controls or display since this document was published Refer to the combine operator s manual for updates 1031500 A Figure 9 179 CEBIS Main Page 1 From the main page select FRONT ATTACHMENT A 1031501 A Figure 9 180 Front Attachment Page 2 From the drop down list select FRONT ATTACHMENT PARAMETERS A SETTING UP AUTO HEADER HEIGHT CONTROL ...

Page 409: ... select WORKING WIDTH A 6 Set header width by sliding adjuster arrow B up or down 7 Select check mark C to save settings Calibrating the Auto Header Height Control CLAAS 8000 7000 Series WARNING Clear the area of other persons pets etc Keep children away from machinery Walk around the machine to be sure no one is under on or close to it NOTE Changes may have been made to the combine controls or di...

Page 410: ...TTACHMENT A 1031504 A B Figure 9 184 Learning Procedures Page 2 Select LEARNING PROCEDURES A from the menu 3 SELECT FRONT ATTACHMENT HEIGHT B 1031542 A Figure 9 185 Front Attachment Height Page 4 Follow the prompts that appear in Description and Notes fields A SETTING UP AUTO HEADER HEIGHT CONTROL ...

Page 411: ...ent with button B on multifunction lever 8 Repeat as prompted until calibration is complete Setting Cut and Reel Height Preset CLAAS 8000 7000 Series WARNING Clear the area of other persons pets etc Keep children away from machinery Walk around the machine to be sure no one is under on or close to it NOTE Changes may have been made to the combine controls or display since this document was publish...

Page 412: ...n Page A triangle A appears on the header height gauge indicating the preset level Setting the Sensitivity of the Auto Header Height Control CLAAS 8000 7000 Series WARNING Clear the area of other persons pets etc Keep children away from machinery Walk around the machine to be sure no one is under on or close to it NOTE Changes may have been made to the combine controls or display since this docume...

Page 413: ...192 Drop Rate with Auto Contour Page 3 Scroll through the list and select DROP RATE WITH AUTO CONTOUR icon A 4 Adjust the drop rate by sliding adjuster arrow B up or down 5 Select check mark C to confirm settings Adjusting Auto Reel Speed CLAAS 8000 7000 Series WARNING Clear the area of other persons pets etc Keep children away from machinery Walk around the machine to be sure no one is under on o...

Page 414: ...he main page select FRONT ATTACHMENT A 1031571 A B C Figure 9 194 Settings on Front Attachment Page 2 From the list select SETTINGS ON FRONT ATTACHMENT A 3 Select REEL TARGET VALUES B 4 Select REEL SPEED ADJUST icon C 1031598 A B Figure 9 195 Reel Speed Target Value Page 5 Adjust the reel speed target value by sliding adjuster arrow A up or down 6 Select check mark B to save setting SETTING UP AUT...

Page 415: ...since this document was published Refer to the combine operator s manual for updates 1 Place header off the ground 15 25 cm 6 10 in IMPORTANT Do NOT turn off the engine The combine has to be at full idle for the sensors to calibrate properly 1031500 A Figure 9 196 CEBIS Main Page 2 From the main page select FRONT ATTACHMENT A 1031601 A B Figure 9 197 Front Attachment Page 3 Select LEARNING PROCEDU...

Page 416: ...he learning procedure 9 1 12 Gleaner R65 R66 R75 R76 and S Series Combines Checking Voltage Range from the Combine Cab Gleaner R65 R66 R75 R76 and Pre 2016 S Series NOTE Changes may have been made to the combine controls or display since this document was published Refer to the combine operator s manual for updates 1 Position the header 150 mm 6 in above the ground and unlock the float SETTING UP ...

Page 417: ... If the header is not on down stops during the next two steps the voltage may go out of range during operation causing a malfunction of the AHHC system 1015833 A B Figure 9 201 Float Indicator Box 3 Ensure pointer A on the float indicator box is on 0 If necessary adjust cable take up bracket B until pointer is on 0 SETTING UP AUTO HEADER HEIGHT CONTROL ...

Page 418: ...ader Height Control Gleaner R65 R66 R75 R76 and Pre 2016 S Series NOTE Changes may have been made to the combine controls or display since this document was published Refer to the combine operator s manual for updates The following system components are required in order for the auto header height control AHHC to work Main module and header driver module mounted in card box in fuse panel FP module...

Page 419: ...e all bystanders have cleared the area 1003580 A Figure 9 204 Control Handle 2 Briefly press button A on the control handle The AHHC light should change from flashing to solid The header also should drop toward the ground The AHHC is now engaged and can be adjusted for height and sensitivity 3 Use controls to adjust height and sensitivity to changing ground conditions such as shallow gullies and f...

Page 420: ...You may need to set the float heavier for calibration procedure so header doesn t separate from the float module Figure 9 205 Combine Auto Header Height Controls 1003586 A B C D E F G A AUTO MODE Button B AHHC Light C CAL1 Button D Raise Header E Lower Header F AUTO Mode G CAL2 Button NOTE For best performance of the auto header height control AHHC perform these procedures with the center link set...

Page 421: ...e following lights flash raise header D lower header E height auto mode A right header and left header not shown and tilt auto mode F 12 Center the header 13 Press CAL1 button C to exit calibration and save all values to the memory All lights should stop flashing NOTE If float was set heavier to complete the AHHC calibration procedure adjust to recommended operating float after the calibration is ...

Page 422: ...adjust the lower rate to a slower rate of drop 7 or 8 seconds NOTE Make this adjustment with the hydraulic system at normal operating temperature 54 4 C 130 F and the engine running at full throttle Adjusting Ground Pressure Gleaner R65 R66 R75 R76 and Pre 2016 S Series NOTE Changes may have been made to the combine controls or display since this document was published Refer to the combine operato...

Page 423: ...ve been made to the combine controls or display since this document was published Refer to the combine operator s manual for updates Figure 9 210 Auto Header Height Control Console 1003657 A SENSITIVITY ADJUSTMENT dial A controls the distance the cutterbar must travel up or down before the auto header height control AHHC reacts and raises or lowers the feeder house When SENSITIVITY ADJUSTMENT dial...

Page 424: ...SENSE LINE input also changes the range of the sensitivity When connected to a draper the counterclockwise position least sensitive allows for approximately 102 mm 4 in of vertical travel before correction is made Troubleshooting Alarms and Diagnostic Faults Gleaner R65 R66 R75 R76 and Pre 2016 S Series NOTE Changes may have been made to the combine controls or display since this document was publ...

Page 425: ...rnately Diagnostic fault failures Refer to Figure 9 212 page 401 Pressing header height switch B for a minimum of 5 seconds will put the EIP in header diagnostic mode The LCD shown on previous screen will display the message HDR DIAG when the EIP has entered header diagnostic mode In this mode after 3 seconds header fault parameter labels are displayed on the EIP LCD All the information displayed ...

Page 426: ...Changes may have been made to the combine controls or display since this document was published Refer to the combine operator s manual for updates 1018443 A B C D Figure 9 213 Gleaner S9 A Tyton Terminal B Control Handle C Throttle D Header Control Cluster AGCO Tyton terminal A is used to set up and manage a MacDon draper header on a Gleaner S9 Series combine Use the touch screen display to select...

Page 427: ...215184 403 Revision A 1018401 A Figure 9 215 Header Settings in Combine Main Menu 2 On the COMBINE MAIN MENU touch HEADER SETTINGS A The HEADER SETTINGS page opens SETTING UP AUTO HEADER HEIGHT CONTROL ...

Page 428: ... header title B to highlight the selection in blue and then touch green check mark E to continue If only default header D is shown touch ABC button C and use the on screen keyboard to enter the MacDon header information When complete select one of the following options to return to the HEADER SETTINGS page Green check mark E saves the settings Garbage can icon F deletes the highlighted header from...

Page 429: ...018404 A B Figure 9 218 Header Type 5 A list of predefined header types appears For MacDon D1 Series Draper and FD1 Series FlexDraper headers touch POWER FLOW A Touch green check mark B to save the selection and continue 1018407 A Figure 9 219 Header Settings 6 Make sure that HEADER HAS REEL ATTACHED check box A is checked SETTING UP AUTO HEADER HEIGHT CONTROL ...

Page 430: ...he value for your MacDon header NOTE PPR is determined by the number of teeth on the reel speed sprocket 1018410 A B Figure 9 221 Numeric Keypad 9 Touch green check mark B at the bottom of numeric keypad A when complete or the red X to cancel 1018407 1018412 A Figure 9 222 Header Settings Page 10 When complete touch green check mark A at the bottom of the HEADER SETTINGS page SETTING UP AUTO HEADE...

Page 431: ...NE MAIN MENU touch REEL SETTINGS A to open the REEL SETTINGS page 1018429 A B Figure 9 224 Reel Settings Calibration 2 To set minimum reel speed touch SPEED MINIMUM FIELD B The on screen keyboard displays Enter the desired value Touch the green check mark to accept the new value or the red X to cancel The reel speed is shown in mph and rpm NOTE At the bottom of the REEL SETTINGS page the reel diam...

Page 432: ...libration Pressing red X B will cancel the calibration procedure 1018475 Figure 9 227 Calibration Progress 5 A message appears in the CALIBRATION WIZARD stating that reel calibration has started The reel will begin turning slowly and increase to high speed A progress bar is provided If necessary touch the red X to cancel Otherwise wait for the message that reel calibration has completed successful...

Page 433: ... sensor feedback The setting fields are located directly below the toggle switches To enter a new sensitivity setting touch the setting field below the specific toggle switch and enter the new value in the on screen keyboard Increase sensitivity if the combine does not change the feeder position quickly enough when in Auto Mode Decrease sensitivity if the combine hunts for a position in Auto Mode ...

Page 434: ...ADER SETTINGS page Header Lateral Offset the distance between the centerline of the header and the centerline of the machine This should be set at 0 for a MacDon header Feeder House to Cutter the distance from the machine interface to the cutterbar This should be set at 68 for a MacDon header Figure 9 231 MacDon Header Settings Inputs 1018472 SETTING UP AUTO HEADER HEIGHT CONTROL ...

Page 435: ...e no one is under on or close to it NOTE Changes may have been made to the combine controls or display since this document was published Refer to the combine operator s manual for updates 1018401 A Figure 9 232 Combine Main Menu 1 On the COMBINE MAIN MENU touch HEADER SETTINGS A 1018420 1018420 A Figure 9 233 Header Settings Page 2 Touch CALIBRATE A at the bottom right of the page The HEADER CALIB...

Page 436: ...machinery Walk around the machine to be sure no one is under on or close to it 1018425 A Figure 9 235 Header Down Switch 3 On the control handle touch HEADER DOWN button A Sensor values start changing on the HEADER CALIBRATION page as the header lowers NOTE The header needs to be lowered all the way and then raised off the ground The range should be between 0 5 and 4 5 V If the value is not in tha...

Page 437: ...Calibration in Progress A progress bar is provided and the calibration can be stopped at any time by touching the red X The header moves automatically and erratically during this process 1018436 A B C Figure 9 239 Completed Calibration Page 7 When the calibration is complete a message displays and summary information A is shown Green check marks confirm the functions have been calibrated B Touch b...

Page 438: ...ment was published Refer to the combine operator s manual for updates 1018443 A B C D Figure 9 241 Gleaner S9 Operator Controls The following controls are used to operate the auto header height control AHHC functions Tyton terminal A Control handle B Throttle C Header control cluster D Use the combine operator s manual to familiarize yourself with the controls 1018468 A B Figure 9 242 Header Contr...

Page 439: ...e this document was published Refer to the combine operator s manual for updates 1018435 A B C D E F G Figure 9 245 Header Groups 1 To view header group settings touch HEADER icon A on the right side of the home page 2 The following information is displayed CURRENT POSITION of header B SETPOINT cut off position C indicated by red line HEADER symbol D touch to adjust the setpoint cut off position u...

Page 440: ... 247 Header Control Cluster NOTE HEADER HEIGHT SETPOINT control dial A is on the header control cluster 9 1 14 John Deere 60 Series Combines Checking Voltage Range from the Combine Cab John Deere 60 Series NOTE Changes may have been made to the combine controls or display since this document was published Refer to the combine operator s manual for updates WARNING Check to be sure all bystanders ha...

Page 441: ...th locations NOTE If the header is not on down stops during the next two steps the voltage may go out of range during operation causing a malfunction of the AHHC system 1015833 A B Figure 9 249 Float Indicator Box 3 Adjust cable take up bracket B if necessary until float indicator pointer A is on 0 SETTING UP AUTO HEADER HEIGHT CONTROL ...

Page 442: ...eader float is unlocked 9 Start the combine and fully lower feeder house to the ground NOTE You may need to hold the HEADER DOWN switch for a few seconds to ensure the feeder house is fully lowered 10 Check the sensor reading on the monitor The reading should be above 0 5 V 11 Raise the header so it is just off the ground The reading on the monitor should read below 4 5 V 12 If the sensor voltage ...

Page 443: ...nt was published Refer to the combine operator s manual for updates WARNING Check to be sure all bystanders have cleared the area NOTE If header float is set too light it can prevent calibration of AHHC You may need to set the float heavier for calibration procedure so header doesn t separate from the float module 1 Ensure center link is set to D 2 Rest header on down stops and unlock float 3 Star...

Page 444: ...10 Raise the header 1 m 3 ft off the ground and press the CAL button A EOC appears on the monitor 11 Press the ENTER button B to save the calibration of the header Your AHHC is now calibrated NOTE If an error code appears during calibration the sensor is out of voltage range and will require adjustment For instructions refer to Checking Voltage Range from the Combine Cab John Deere 60 Series page ...

Page 445: ... the monitor DIA appears on the monitor 2 Press the UP button B until EO1 appears on the monitor and press ENTER D This is the header adjustment 3 Press the UP B or DOWN C button until 132 is displayed on the top portion of the monitor This is the reading for the accumulator 4 Press ENTER D to select 132 as the accumulator reading this will allow you to change the display to a three digit number s...

Page 446: ...ayed on the top portion of the monitor This is the reading for the sensor 4 Press ENTER D to select 128 as the sensor reading this will allow you to change the display to a three digit number so it has a 50 in it 5 Press the UP B or DOWN C button until the desired number is displayed and press the CAL button E 6 Press ENTER D to save the changes The height is now set 1003651 A B Figure 9 256 John ...

Page 447: ...1 Press the DIAGNOSTIC button A on the monitor DIA appears on the monitor 2 Press the UP button B until EO1 appears on the monitor and press ENTER D This is the header adjustment 3 Press the UP B or DOWN C button until 112 is displayed on the monitor This is your sensitivity setting NOTE The lower the reading the higher the sensitivity Ideal operating range is typically between 50 and 80 4 Press E...

Page 448: ...button until 114 is displayed on the top portion of the monitor This is the setting that adjusts when the fast drop rate starts with respect to the dead band NOTE The default setting is 100 Ideal operating range is typically between 60 and 85 4 Press ENTER C to select 114 as the fast drop rate this will allow you to change the first digit of the number sequence 1027246 A D C B Figure 9 259 John De...

Page 449: ...s washer A cannot be moved at both locations NOTE If the header is not on down stops during the next two steps the voltage may go out of range during operation causing a malfunction of the AHHC system 1015833 A B Figure 9 261 Float Indicator Box 3 Adjust cable take up bracket B if necessary until pointer A on the float indicator is on 0 SETTING UP AUTO HEADER HEIGHT CONTROL ...

Page 450: ...9 263 John Deere Combine Display 5 Ensure three icons A shown in the illustration at right appear on the monitor 1003570 A B Figure 9 264 John Deere Combine Control Console 6 Use scroll knob A to highlight the middle icon the green i and press check mark button B to select it This will bring up the Message Center SETTING UP AUTO HEADER HEIGHT CONTROL ...

Page 451: ...1 001 VEHICLE A and press the check mark button to select it 1003573 B A C Figure 9 267 John Deere Combine Display 10 Use the scroll knob to highlight down arrow A and press the check mark button to scroll through the list until 029 DATA B is displayed and voltage reading C appears on the monitor 11 Ensure header float is unlocked 12 Start the combine and fully lower feeder house to the ground NOT...

Page 452: ...enter link back to desired header angle For instructions refer to Header Angle in the header operator s manual for instructions NOTE Changes may have been made to the combine controls or display since this document was published Refer to the combine operator s manual for updates WARNING Check to be sure all bystanders have cleared the area NOTE If header float is set too light it can prevent calib...

Page 453: ...003570 A B Figure 9 270 John Deere Combine Control Console A Scroll Knob B Check Mark Button 8 Follow the steps listed on the monitor to perform the calibration NOTE If an error code appears on screen the sensor is not in the correct working range For instructions refer to Checking Voltage Range from the Combine Cab John Deere S and T Series page 431 to check and adjust the range NOTE If float was...

Page 454: ...document was published Refer to the combine operator s manual for updates 1003636 A B C Figure 9 271 John Deere Combine Control Console 1 Press button A twice and the current sensitivity setting will appear on the monitor the lower the reading the lower the sensitivity 2 Use scroll knob B to adjust the sensitivity setting The adjustment will be saved automatically NOTE If the screen remains idle f...

Page 455: ...adjust the rate The adjustment will be saved automatically NOTE If the screen remains idle for a short period of time it will automatically return to the previous screen Pressing check mark button C will also return the monitor to the previous screen 1003639 Figure 9 274 John Deere Combine Display NOTE The numbers shown on the displays in these illustrations are for reference purposes only they ar...

Page 456: ...s washer A cannot be moved at both locations NOTE If the header is not on down stops during the next two steps the voltage may go out of range during operation causing a malfunction of the AHHC system 1015833 A B Figure 9 276 Float Indicator Box 3 Adjust cable take up bracket B if necessary until pointer A on the float indicator is on 0 SETTING UP AUTO HEADER HEIGHT CONTROL ...

Page 457: ...igure 9 278 John Deere Combine Display 5 Press DIAGNOSTIC READINGS icon A on the CALIBRATION screen The DIAGNOSTIC READINGS screen appears This screen provides access to calibrations header options and diagnostic information 1003768 A Figure 9 279 John Deere Combine Display 6 Select AHHC RESUME A and a list of calibration options appears SETTING UP AUTO HEADER HEIGHT CONTROL ...

Page 458: ...left and right sensors On the MacDon header there may be one sensor located in the float indicator box standard or two sensors located at the back of the float module side frame optional 10 Ensure header float is unlocked 11 Start the combine and fully lower feeder house to the ground NOTE You may need to hold the HEADER DOWN switch for a few seconds to ensure the feeder house is fully lowered 12 ...

Page 459: ...this document was published Refer to the combine operator s manual for updates NOTE If header float is set too light it can prevent calibration of AHHC You may need to set the float heavier for calibration procedure so header doesn t separate from the float module 1 Ensure center link is set to D 2 Rest header on down stops and unlock float 1003766 A Figure 9 282 John Deere Combine Display 3 Press...

Page 460: ...libration must be done before header calibration 1026085 A Figure 9 285 John Deere Combine Display 6 With FEEDER HOUSE SPEED selected press icon A The icon will turn green 1003779 A Figure 9 286 John Deere Combine Display 7 Press icon A and instructions will appear on screen to guide you through the remaining calibration steps SETTING UP AUTO HEADER HEIGHT CONTROL ...

Page 461: ...icon A and instructions will appear on screen to guide you through the remaining calibration steps NOTE If an error code appears during calibration the sensor is out of voltage range and will require adjustment For instructions refer to Checking Voltage Range from the Combine Cab John Deere S and T Series page 431 NOTE If float was set heavier to complete the AHHC calibration procedure adjust to r...

Page 462: ... the ground height are needed to cause the feeder house to raise or lower NOTE Changes may have been made to the combine controls or display since this document was published Refer to the combine operator s manual for updates 1003757 A Figure 9 290 John Deere Combine Command Center 1 Press button A twice and the current sensitivity setting will appear on the monitor 1003758 A Figure 9 291 John Dee...

Page 463: ...ion 1 C for low ground pressure and at position 4 D for high ground pressure Crop and soil conditions determine the amount of float to use The ideal setting is as light as possible without header bouncing or missing crop Operating with heavy settings prematurely wears the cutterbar wearplates 1003757 A Figure 9 293 John Deere Combine Command Center 1 Press button A and the current sensitivity sett...

Page 464: ... for low ground pressure and at position 4 D for high ground pressure Crop and soil conditions determine the amount of float to use The ideal setting is as light as possible without header bouncing or missing crop Operating with heavy settings prematurely wears the cutterbar wearplates 1003954 A Figure 9 296 Combine Display 1 Press COMBINE HEADER SETUP icon A on the main screen The COMBINE HEADER ...

Page 465: ... A to fine tune the position 6 Move the reel to the desired position 1003957 1003957 A B C Figure 9 300 Control Handle Buttons 7 Press and hold preset switch 2 B until 1 reel height icon flashes on monitor 8 Repeat previous three steps for preset switch 3 C 9 Select an appropriate ground pressure setting Use preset button 2 B on the control handle for a low ground pressure setting in muddy or soft...

Page 466: ...set to D When setup and calibration are complete adjust the center link back to desired header angle For instructions refer to the header operator s manual This procedure applies only to model year 2015 and later John Deere S and T Series combines NOTE Changes may have been made to the combine controls or display since this document was published Refer to the combine operator s manual for updates ...

Page 467: ...enu B To calibrate the feeder house fore aft tilt range follow these steps 1 Ensure center link is set to D 2 Rest header on down stops and unlock float 1016117 A Figure 9 304 John Deere Combine Display 3 Press DIAGNOSTIC icon A on the main screen of the monitor The CALIBRATION screen displays 1016119 A Figure 9 305 John Deere Combine Display 4 Select CALIBRATIONS drop down menu A to view the list...

Page 468: ...7 Figure 9 308 John Deere Combine Display 7 Follow the instructions that appear on the screen As you proceed through the calibration process the display will automatically update to show the next step NOTE If an error code appears during calibration the sensor is out of voltage range and will require adjustment For instructions refer to Checking Voltage Range from the Combine Cab John Deere S and ...

Page 469: ...lay 1 Press CALIBRATION icon A on the main screen of the monitor The CALIBRATION screen appears 1023893 A Figure 9 310 John Deere Combine Display 2 Press DIAGNOSTIC READINGS icon A on the CALIBRATION screen The DIAGNOSTIC READINGS screen appears This screen provides access to calibrations header options and diagnostic information 1023895 A Figure 9 311 John Deere Combine Display 3 Select drop down...

Page 470: ...E A 1023573 A Figure 9 313 John Deere Combine Display 5 Press ENTER icon A The REEL RESUME page displays 1023579 A B Figure 9 314 John Deere Combine Display 6 Press NEXT PAGE icon A to cycle to page 3 7 Lower the reel to view low voltage B The voltage should be 0 5 0 9 V SETTING UP AUTO HEADER HEIGHT CONTROL ...

Page 471: ...el year 2015 and later John Deere S and T Series combines NOTE Changes may have been made to the combine controls or display since this document was published Refer to the combine operator s manual for updates To calibrate reel height follow these steps 1 Place header off the ground 15 25 cm 6 10 in IMPORTANT Do NOT turn off the engine The combine has to be at full idle for the sensors to calibrat...

Page 472: ...l Handle 6 Follow the instructions that appear on the screen As you proceed through the calibration process the display will automatically update to show the next step This calibration requires you to use reel raise A and reel lower B switches on the control handle 1023889 Figure 9 319 John Deere Combine Display 7 Press and hold REEL LOWER switch until reel is fully lowered Continue holding REEL L...

Page 473: ...1 John Deere Combine Display 9 When all steps have been completed CALIBRATION COMPLETE message is displayed on the screen Exit the CALIBRATION menu by pressing ENTER icon A NOTE If an error code appears during calibration the sensor is out of voltage range and will require adjustment For instructions refer to Checking Reel Height Sensor Voltages John Deere S and T Series page 445 SETTING UP AUTO H...

Page 474: ... Figure 9 322 John Deere S7 Display 1 Press header button A on the panel below the display The HEADER page opens 1022759 A Figure 9 323 John Deere S7 Display Header Page 2 Select HEADER TYPE field A The HEADER DETAILS window opens 1022768 A Figure 9 324 John Deere S7 Display Header Details Window 3 Verify correct header width is displayed under WIDTH 4 To change header width select field A The WID...

Page 475: ...ils Window 6 Press window close button A in top right corner of the window to return to the HEADER page 1026454 A B C D Figure 9 327 John Deere S7 Display Header Page 7 Raise lower speed A tilt speed B height sensitivity C and tilt sensitivity D can all be adjusted from this page Select the option you would like to adjust The following example shows the raise lower speed adjustment SETTING UP AUTO...

Page 476: ... to return to the HEADER page 1022766 1022766 A Figure 9 329 John Deere S7 Display Header Page 10 Select AUTO CONTROL icons A The AUTO HEADER CONTROLS page opens 1022773 A Figure 9 330 John Deere S7 Display Auto Header Controls 11 If the header has not been calibrated yet an error icon will appear on HEIGHT SENSING button A Select button A to view error message SETTING UP AUTO HEADER HEIGHT CONTRO...

Page 477: ... sensor output must be within a specific range or the feature will not work properly Table 9 2 Voltage Range Combine Low Voltage Limit High Voltage Limit Minimum Range John Deere S7 Series 0 5 V 4 5 V 3 0 V NOTE Changes may have been made to the combine controls or display since this document was published Refer to the combine operator s manual for updates WARNING Check to be sure all bystanders h...

Page 478: ...tions NOTE If header is not on down stops during next two steps voltage may go out of range during operation causing a malfunction of auto header height control AHHC system 1003464 A B Figure 9 333 Float Indicator Box 3 Adjust cable take up bracket B if necessary until pointer A on float indicator is on 0 SETTING UP AUTO HEADER HEIGHT CONTROL ...

Page 479: ...of the screen 1022779 A B Figure 9 335 John Deere S7 Display Menu 5 On the MENU page select SYSTEM tab A The MENU opens 6 Select DIAGNOSTICS CENTER icon B The DIAGNOSTICS CENTER page opens 1022780 A Figure 9 336 John Deere S7 Display Diagnostics Center 7 Select AHC SENSING A The AHC SENSING DIAGNOSTICS page displays SETTING UP AUTO HEADER HEIGHT CONTROL ...

Page 480: ...hn Deere S7 Series Feeder house calibration must be done before header calibration For best performance of auto header height control AHHC perform these procedures with center link set to D When setup and calibration are complete adjust center link back to desired header angle For instructions refer to the header operator s manual NOTE Changes may have been made to the combine controls or display ...

Page 481: ...age displays 1022789 A B Figure 9 340 John Deere S7 Display Calibrations and Procedures 6 Select HEADER tab A 7 Select FEEDER HOUSE RAISE SPEED CALIBRATION B The FH RAISE SPEED CALIBRATION page displays 1022793 A Figure 9 341 John Deere S7 Display Feeder House Calibration 8 Select CALIBRATE A at the bottom of the page A calibration overview displays SETTING UP AUTO HEADER HEIGHT CONTROL ...

Page 482: ... John Deere S7 Display Feeder House Calibration 10 Follow the instructions on the screen As you proceed through the calibration process the display will automatically update to show next step 1022815 Figure 9 344 John Deere S7 Display Feeder House Calibration 11 When calibration is complete select SAVE to confirm calibration SETTING UP AUTO HEADER HEIGHT CONTROL ...

Page 483: ...k back to desired header angle For instructions refer to Header Angle in the header operator s manual NOTE Changes may have been made to combine controls or display since this document was published Refer to the combine operator s manual for updates 1 Ensure center link is set to D 2 Rest header on down stops and unlock float 1022778 A Figure 9 345 John Deere S7 Display Harvesting Page 3 On the HA...

Page 484: ...DER CALIBRATION B The HEADER CALIBRATION page displays 1022799 A Figure 9 348 John Deere S7 Display Header Calibration 8 Select CALIBRATE A at bottom of page The calibration overview window opens 1022802 A Figure 9 349 John Deere S7 Console 9 Press button A on console to set engine to high idle SETTING UP AUTO HEADER HEIGHT CONTROL ...

Page 485: ...ion process display will automatically update to show next step NOTE If an error code appears during calibration sensor is out of voltage range and will require adjustment For instructions refer to Adjusting Voltage Limits One Sensor System page 314 1022828 Figure 9 351 John Deere S7 Display Header Calibration 12 When calibration is complete select SAVE to confirm calibration SETTING UP AUTO HEADE...

Page 486: ...r to the combine operator s manual for updates NOTE For New Holland CR models 6 80 6 90 7 90 8 90 9 90 and 10 90 refer to 9 1 19 New Holland Combines CR Series 2015 and Later page 472 WARNING Check to be sure all bystanders have cleared the area 1 Position the header 150 mm 6 in above the ground and unlock the float 1013274 A Figure 9 352 Float Lock 2 Check that float lock linkage is on down stops...

Page 487: ...003672 A Figure 9 354 New Holland Combine Display 4 Ensure header float is unlocked 5 Select DIAGNOSTICS A on the main screen The DIAGNOSTICS screen displays 6 Select SETTINGS The SETTINGS screen displays 1003673 A Figure 9 355 New Holland Combine Display 7 Select GROUP drop down arrow A The GROUP dialog box displays SETTING UP AUTO HEADER HEIGHT CONTROL ...

Page 488: ... then select GRAPH button B The exact voltage is displayed at the top of the screen 10 Raise and lower the header to see the full range of voltage readings 11 If the sensor voltage is not within the low and high limits or if the range between the low and high limits is insufficient adjust the voltage limits For instructions refer to Adjusting Voltage Limits One Sensor System page 314 SETTING UP AU...

Page 489: ... and 10 90 refer to 9 1 19 New Holland Combines CR Series 2015 and Later page 472 1003581 Figure 9 358 New Holland Combine Display 1 Select HEADER LATERAL FLOAT on the combine display and press ENTER 2 Use the up and down navigation keys to move between options and select INSTALLED 1003582 Figure 9 359 New Holland Combine Display 3 Select HEADER AUTOFLOAT and press ENTER 4 Use the up and down navi...

Page 490: ...tion of AHHC You may need to set the float heavier for calibration procedure so header doesn t separate from the float module Check the following conditions before starting the header calibration procedure The header is attached to the combine The combine is on level ground with the header level to the ground The header is on down stops and the center link is set to D The engine is running The com...

Page 491: ...is complete 5 If the unit does not function properly conduct the maximum stubble height calibration Calibrating Maximum Stubble Height New Holland CR CX Series This procedure describes how to calibrate the area counter to stop or start counting at the correct height Program the header to a height that will never be reached while cutting The area counter will stop counting when the header is above ...

Page 492: ...he next step 1003775 Figure 9 363 New Holland Calibration Dialog Box 2 Move header to the correct position using the header up or down control switch on the multifunction handle 3 Press ENTER to continue As you proceed through the calibration process the display will automatically update to show the next step 4 Press ENTER or ESC to close the calibration screen The calibration is now complete SETT...

Page 493: ...R RAISE RATE on the combine display 2 Use the or buttons to change the setting 3 Press ENTER to save the new setting NOTE The raise rate can be changed from 32 236 in steps of 34 The factory setting is 100 Setting the Header Lower Rate New Holland CR CX Series If necessary the header lower rate the automatic header height control button or second speed on the header height rocker switch of the mul...

Page 494: ...r house to raise or lower When the sensitivity is set to minimum large changes in the ground height are needed to cause the feeder house to raise or lower NOTE Changes may have been made to the combine controls or display since this document was published Refer to the combine operator s manual for updates NOTE For New Holland CR models 6 80 6 90 7 90 8 90 9 90 and 10 90 refer to 9 1 19 New Holland...

Page 495: ...tting is as light as possible without header bouncing or missing crop Operating with heavy settings prematurely wears the cutterbar wearplates 1024061 A B C D E Figure 9 368 New Holland Combine Controls 1 Engage the threshing mechanism and the feeder with switches A and B 2 Set HEADER MEMORY rocker switch D in STUBBLE HEIGHT AUTOFLOAT mode position A or B 3 Raise or lower the header to the desired...

Page 496: ...CR Series 2015 and Later This section applies only to 2015 and later CR models 6 80 6 90 7 90 8 90 9 90 and 10 90 For other pre 2015 New Holland combine models refer to 9 1 18 New Holland Combines CR CX Series 2014 and Prior page 462 Checking Voltage Range from the Combine Cab New Holland CR Series NOTE Changes may have been made to the combine controls or display since this document was published...

Page 497: ... is not on down stops during the next two steps the voltage may go out of range during operation causing a malfunction of the auto header height control AHHC system 1015833 A B Figure 9 371 Float Indicator Box 3 Adjust cable take up bracket B if necessary until float indicator pointer A is on 0 4 Ensure header float is unlocked SETTING UP AUTO HEADER HEIGHT CONTROL ...

Page 498: ...screen displays 1016050 A Figure 9 373 New Holland Combine Display 6 Select SETTINGS A The SETTINGS screen displays 1016053 A B Figure 9 374 New Holland Combine Display 7 Select HEADER HEIGHT TILT A from the GROUP drop down menu 8 Select HEADER HEIGHT SENS L B from the PARAMETER drop down menu SETTING UP AUTO HEADER HEIGHT CONTROL ...

Page 499: ... the auto header height control AHHC perform these procedures with the center link set to D When setup and calibration are complete adjust the center link back to desired header angle NOTE Changes may have been made to the combine controls or display since this document was published Refer to the combine operator s manual for updates NOTE This section applies only to 2015 and later CR models 6 80 ...

Page 500: ...NG screen by pressing and holding both the UNLOAD and RESUME buttons on the control handle for approximately 10 seconds The DEALER SETTING screen should appear and will allow you to change the header and header type settings 1016105 A B C Figure 9 378 New Holland Combine Display 4 Select HEAD 1 A The HEADER SETUP 1 screen displays 5 Select CUTTING TYPE drop down arrow B and change the CUTTING TYPE...

Page 501: ...and Combine Display 9 Select the AUTOFLOAT drop down arrow and set AUTOFLOAT to INSTALLED A 10 Select the AUTO HEADER LIFT drop down arrow and set AUTO HEADER LIFT to INSTALLED B NOTE With AUTO HEADER LIFT installed and AHHC engaged the header will lift up automatically when you pull back on the control handle 11 Set the values for MANUAL HHC RAISE RATE C and MANUAL HHC LOWER RATE D for best perfo...

Page 502: ...ructions refer to the header operator s manual NOTE Changes may have been made to the combine controls or display since this document was published Refer to the combine operator s manual for updates NOTE This section applies only to 2015 and later CR models 6 80 6 90 7 90 8 90 9 90 and 10 90 For other pre 2015 New Holland combine models refer to 9 1 18 New Holland Combines CR CX Series 2014 and Pr...

Page 503: ...have been received from the header height controller HHC module Header feeder is disengaged Lateral float buttons are NOT pressed ESC key is NOT pressed To calibrate the AHHC follow these steps 1016108 A Figure 9 385 New Holland Combine Display 1 Select CALIBRATIONS A on the main screen The CALIBRATION screen displays 1016107 A Figure 9 386 New Holland Combine Display 2 Select CALIBRATION drop dow...

Page 504: ...utes will cause the calibration procedure to stop NOTE Refer to your combine operator s manual for an explanation of any error codes 1016112 Figure 9 389 New Holland Combine Display 5 When all steps have been completed CALIBRATION COMPLETED message is displayed on the screen NOTE If float was set heavier to complete AHHC calibration procedure adjust to recommended operating float after the calibra...

Page 505: ...OUP menu B select HEADER 4 From PARAMETER menu C select REEL VERTICAL POSITION 1023921 A B C Figure 9 392 New Holland Combine Display 5 Select GRAPH tab A The REEL VERTICAL POSITION graph displays 6 Lower the reel to view high voltage B The voltage should be 4 1 4 5 V 7 Raise the reel to view low voltage C The voltage should be 0 5 0 9 V 8 If either voltage is out of range refer to 10 Checking and...

Page 506: ...bystanders have cleared the area To set preset cutting height follow these steps 1024394 A Figure 9 394 New Holland Combine Controls 1 Engage separator and header 2 Select preset button 1 A A yellow light on the button will illuminate 3 Raise or lower the header to the desired cutting height 1024067 C Figure 9 395 New Holland Combine Multifunction Handle 4 Hold RESUME button C on the multifunction...

Page 507: ...Figure 9 397 New Holland Combine Display 10 Select the RUN tab that shows MANUAL HEIGHT NOTE The MANUAL HEIGHT field may appear on any of the RUN tabs When an auto height preset button is pressed the display will change to AUTO HEIGHT A 11 Press one of the auto height preset buttons to select a preset cutting height SETTING UP AUTO HEADER HEIGHT CONTROL ...

Page 508: ...CX Series 2014 and Prior page 462 1016056 A Figure 9 398 New Holland Combine Display 1 Select TOOLBOX A on the main screen The TOOLBOX screen displays 1016063 A B Figure 9 399 New Holland Combine Display 2 Select FEEDER A The FEEDER SETUP screen displays 3 Select MAXIMUM WORK HEIGHT field B 1016064 Figure 9 400 New Holland Combine Display 4 Set MAXIMUM WORK HEIGHT to desired value 5 Press SET and ...

Page 509: ...he combine operator s manual for updates 1015005 A B Figure 9 401 New Holland Combine Controls 1 Simultaneously press UNLOAD A and RESUME B buttons on the control handle 1015006 A Figure 9 402 New Holland Combine Display 2 On the HEAD 1 screen change the CUTTING TYPE from FLEX to PLATFORM as shown at location A 1015007 A Figure 9 403 New Holland Combine Display 3 On the HEAD 2 screen change HEADER...

Page 510: ... There are now two different buttons for ON GROUND presets The toggle switch that was present on previous models is now configured as shown at right MacDon headers only require first two buttons A and B Third button down C is not configured SETTING UP AUTO HEADER HEIGHT CONTROL ...

Page 511: ...nsure minimum reel height is properly set before adjusting reel height sensor For instructions refer to 8 11 Reel Clearance to Cutterbar page 2778 11 1 Measuring Reel Clearance page 278 Figure 10 1 Sensor Arm Pointer Configurations 1027828 A B C C D D A Case New Holland Configuration B John Deere CLAAS AGCO IDEAL Configuration C Sensor Arm Shown Semitransparent D Sensor Pointer Shown Under Sensor ...

Page 512: ...han 80 percent the reel is automatically lowered The automatic lowering of the reel can be manually overridden and a warning will appear on the CEBIS terminal To check the voltage range manually follow these steps 1 Engage the combine parking brake 2 Start the engine and fully lower the reel 1032249 A B C Figure 10 2 Reel Height Sensor Right Reel Arm with Reel Down 3 Use the combine display or a v...

Page 513: ...en the ground Pin 2 wire and the signal Pin 3 wire at the reel height sensor A 13 Shut down the engine and remove the key from the ignition 14 Loosen two M5 hex nuts B and rotate sensor A to achieve voltage range X 15 Repeat checking and adjusting until voltage range X is within the range specified 16 Start the engine For instructions refer to the combine operator s manual 17 Disengage the reel sa...

Page 514: ......

Page 515: ...e machine for any reason WARNING Never start or move the machine until you are sure all bystanders have cleared the area 1016186 A B C Figure 11 1 Float Module Plastic Pan 1 Start combine and raise header fully 2 Engage the safety props 3 Shut down the engine and remove the key from the ignition 4 Rotate latches A to unlock handles B 5 Hold pan C and rotate handles B to release pan Lower pan to ex...

Page 516: ...A B Figure 11 3 Clips Engaged 7 Raise pan and rotate handle A so that rod engages clips B on pan 1016291 A B Figure 11 4 Latches Secured 8 Push handle A into slot and secure it with latches B 9 Open left endshield RUNNING UP HEADER ...

Page 517: ...run the machine slowly for 5 minutes while watching and listening FROM THE OPERATOR S SEAT for binding or interfering parts NOTE Reel and side drapers will not operate until oil flow fills the lines 13 Run header for an additional 10 minutes at operating speed while watching and listening FROM THE OPERATOR S SEAT for binding or interfering parts 1007691 A Figure 11 6 Knife Drive Box 14 Check the r...

Page 518: ...ngle Knife and Double Knife Untimed Drive B Right Side Double Knife Untimed Drive 15 Check rotation direction of knife drive pulley s 1009667 C D Figure 11 8 Double Knife Timed Drive C Left Side Double Knife Timed Drive D Right Side Double Knife Timed Drive RUNNING UP HEADER ...

Page 519: ...r to your combine operator s manual 19 Perform the run up check as listed on the Predelivery Checklist yellow sheet attached to this instruction Predelivery Checklist page 519 11 1 Performing Post Run Up Adjustments Stop engine and perform post run up check as listed on the Predelivery Checklist yellow sheet attached to this instruction Predelivery Checklist page 519 to ensure machine is field rea...

Page 520: ...e Roller Tighten Nut C Forward Decrease X Loosen Nut C Backward Increase Y Idler Roller Tighten Nut F Forward Decrease Y Loosen Nut F Example If draper is tracking towards back of deck increase X or Y to move draper forward Figure 11 10 Drive and Idler Roller Adjustment Locations 1008636 E F D A B C X Y X Drive Rollers Adjustment A Nut B Jam Nut on Adjuster Rod C Adjusting Nut Y Idler Rollers Adju...

Page 521: ...hen turning the adjusting nut C left drive roller shown right opposite 2 Adjust the idler rollers Y by loosening nut D and jam nut E on adjuster rod then turning adjusting nut F left idler roller shown right opposite 3 If the draper does not track at the idler roller end the drive roller is likely not square to the deck Adjust drive roller then readjust idler RUNNING UP HEADER ...

Page 522: ... loosening bolt C and tapping knifehead A with a hammer Retighten bolt IMPORTANT Overgreasing can cause the knife to bend and make contact with the guards closest to the knifehead Check for signs of excessive heating on first few guards after greasing If required relieve some pressure by pressing the check ball in grease fitting 1001260 Figure 11 13 Straightening Tool Upward Adjustment 4 Adjust gu...

Page 523: ...1 18654 Nut Hex 7 16 NC GR5 ZP 6 6 118154 Bolt HH 3 8 NC X 5 8 TFL GR8 ZP 1 1 118193 Nut Flange Hex 375 NC 1 1 120558 Bolt 6 6 125418 Support Split C Bar Connection 1 0 253552 Support Split C Bar Connection 0 1 129297 Wearplate Cutterbar 4 4 118345 Knife Guard 1 1 Draper 220639 Draper 40 ft WCCO 1 0 172197 Draper 40 ft LEGG 0 0 Bag B Disc Assembly Parts CAM END Discs are Secured to Right Cam 10513...

Page 524: ... 10 30228 Nut 10 10 105136 Screw Machine 10 10 50186 Nut Flange Lock SM Face DT 0 500 13UNC GR5 10 10 137529 Shim Crank Bearing 10 10 105141 Bolt Locking Shoulder 10 10 245001 Label Dealers Only 1 1 Reel Drive To Center Tube Hardware and Reel Drive Alignment Shims Parts in Bag B 18638 Washer REG Lock 1 2 IN NOM ID ZP 8 8 21491 Bolt HH 1 2 NC X 1 25 LG GR 5 ZP 8 8 164061 Shim Hub to Cam 2 2 137753 ...

Page 525: ... E F G J H A 118344 Knife Guard B 118162 Clip Hold Down C 18654 Nut Hex 7 16 NC GR5 ZP D 118154 Bolt HH 3 8 NC X 5 8 TFL GR8 ZP E 118193 Nut Flange Hex 375 NC F 120558 Bolt G 125418 Support Split C Bar Connection Weldt H 129297 Wearplate Cutterbar J 118345 Knife Guard REFERENCE ...

Page 526: ...0 500 13 UNC GR5 D 18638 Washer REG Lock 1 2 IN NOM ID ZP E 21491 Bolt HH 1 2 NC X 1 25 LG GR 5 ZP F 164061 Shim Hub to Cam G 137699 USS Hardened Flat Washer 1 2 NOM ID H 137529 Shim Crank Bearing J 105141 Bolt Locking Shoulder K 50186 Nut Flange Lock SM Face DT 0 500 13 UNC GR5 L 220025 Strap Link Pin 5 Bat M 137753 Shim Ring 4 Bolt Flange N 245199 Shim Hub to Cam REFERENCE ...

Page 527: ...B Transport Parts 1009805 A 172535 Angle Guard Tip Shipping Figure 12 4 Bag C Draper 1009807 A A 220639 Draper 12 2 m 40 ft WCCO A 172197 Draper 12 2 m 40 ft LEGG A 220640 Draper 13 7 m 45 ft WCCO A 172198 Draper 13 7 m 45 ft LEGG REFERENCE ...

Page 528: ...igure 12 6 Bag E Reel Linkage Bolts 1009812 A B C D E F G A 164958 Support Endshield Reel B 135157 Screw Machine C 50186 Nut Flange Lock SM Face DT 0 500 13 UNC GR5 D 105141 Bolt Locking Shoulder E 137529 Shim Crank Bearing F 105136 Screw Machine G 50186 Nut Flange Lock SM Face DT 0 500 13 UNC GR5 REFERENCE ...

Page 529: ...215184 505 Revision A Figure 12 7 Right Skid Shoe Attached to Header Frame If Required 1009813 A A 172172 Assy Right Shoe REFERENCE ...

Page 530: ...am nuts When applying torque to finished jam nuts multiply the torque applied to regular nuts by f 0 65 Self tapping screws Standard torque is to be used NOT to be used on critical or structurally important joints 12 2 1 Metric Bolt Specifications 1001370 1001370 A Figure 12 8 Bolt Grades Table 12 2 Metric Class 8 8 Bolts and Class 9 Free Spinning Nut Nominal Size A Torque Nm Torque lbf ft lbf in ...

Page 531: ... 65 72 48 53 14 2 0 104 115 77 85 16 2 0 161 178 119 132 20 2 5 314 347 233 257 24 3 0 543 600 402 444 1001370 1001370 A Figure 12 10 Bolt Grades Table 12 4 Metric Class 10 9 Bolts and Class 10 Free Spinning Nut Nominal Size A Torque Nm Torque lbf ft lbf in Min Max Min Max 3 0 5 1 8 2 18 19 3 5 0 6 2 8 3 1 27 30 4 0 7 4 2 4 6 41 45 5 0 8 8 4 9 3 82 91 6 1 0 14 3 15 8 140 154 8 1 25 38 42 28 31 10 ...

Page 532: ...5 105 8 1 25 26 29 19 21 10 1 5 51 57 38 42 12 1 75 90 99 66 73 14 2 0 143 158 106 117 16 2 0 222 246 165 182 20 2 5 434 480 322 356 24 3 0 750 829 556 614 12 2 2 Metric Bolt Specifications Bolting into Cast Aluminum 1001370 1001370 A Figure 12 12 Bolt Grades Table 12 6 Metric Bolt Bolting into Cast Aluminum Nominal Size A Bolt Torque 8 8 Cast Aluminum 10 9 Cast Aluminum Nm lbf ft Nm lbf ft M3 1 M...

Page 533: ...ighten nut E with other wrench to torque shown 5 Assess final condition of connection Table 12 7 Flare Type Hydraulic Tube Fittings SAE Dash Size Thread Size in Torque Value6 Flats from Finger Tight FFFT Nm lbf ft Tube Swivel Nut or Hose 2 5 16 24 4 5 3 4 3 3 8 24 7 8 5 6 4 7 16 20 18 19 13 14 2 1 2 2 5 1 2 20 19 21 14 15 2 2 6 9 16 18 30 33 22 24 2 1 1 2 8 3 4 16 57 63 42 46 2 1 1 2 10 7 8 14 81 ...

Page 534: ... far as possible 3 Check that O ring A is NOT on threads and adjust if necessary 4 Apply hydraulic system oil to O ring A 1003432 D A E B C Figure 12 15 Hydraulic Fitting 5 Install fitting B into port until backup washer D and O ring A contact part face E 6 Position angle fittings by unscrewing no more than one turn 7 Turn lock nut C down to washer D and tighten to torque shown Use two wrenches on...

Page 535: ... 13 106 115 4 7 16 20 19 21 14 15 5 1 2 20 21 33 15 24 6 9 16 18 26 29 19 21 8 3 4 16 46 50 34 37 10 7 8 14 75 82 55 60 12 1 1 16 12 120 132 88 97 14 1 3 8 12 153 168 113 124 16 1 5 16 12 176 193 130 142 20 1 5 8 12 221 243 163 179 24 1 7 8 12 270 298 199 220 32 2 1 2 12 332 365 245 269 REFERENCE 7 Torque values shown are based on lubricated connections as in reassembly ...

Page 536: ...n Table 12 9 page 512 6 Check final condition of fitting Table 12 9 O Ring Boss ORB Hydraulic Fittings Non Adjustable SAE Dash Size Thread Size in Torque Value8 Nm lbf ft lbf in 2 5 16 24 6 7 53 62 3 3 8 24 12 13 106 115 4 7 16 20 19 21 14 15 5 1 2 20 21 33 15 24 6 9 16 18 26 29 19 21 8 3 4 16 46 50 34 37 10 7 8 14 75 82 55 60 12 1 1 16 12 120 132 88 97 14 1 3 8 12 153 168 113 124 16 1 5 16 12 176...

Page 537: ... out 5 Torque fittings according to values in Table 12 10 page 513 NOTE If applicable hold hex on fitting body E to prevent rotation of fitting body and hose when tightening fitting nut D 6 Use three wrenches when assembling unions or joining two hoses together 7 Check final condition of fitting Table 12 10 O Ring Face Seal ORFS Hydraulic Fittings SAE Dash Size Thread Size in Tube O D in Torque Va...

Page 538: ... of a shaped connector typically 45 or 90 is aligned to receive incoming tube or hose assembly Always finish alignment of fitting in tightening direction Never back off loosen pipe threaded connectors to achieve alignment 5 Clean all residue and any excess thread conditioner with appropriate cleaner 6 Assess final condition of fitting Pay special attention to possibility of cracks to port opening ...

Page 539: ... A B C Figure 12 19 Minimum Lifting Capacity A Load Center of Gravity B Load Center 1220 mm 48 in from Back of Forks C Minimum Fork Length 1981 mm 78 in IMPORTANT Forklifts are normally rated for a load center 610 mm 24 in ahead of back end of the forks To obtain the forklift capacity for a load center A at 1220 mm 48 in B check with your forklift distributor The minimum fork length C is 1981 mm 7...

Page 540: ... Pressure megapascal MPa x 145 038 pounds per square inch psi Pressure bar Non SI bar x 14 5038 pounds per square inch psi Torque Newton meter Nm x 0 7376 pound feet or foot pounds lbf ft Torque Newton meter Nm x 8 8507 pound inches or inch pounds lbf in Temperature degrees Celsius C C x 1 8 32 degrees Fahrenheit F Velocity meters per minute m min x 3 2808 feet per minute ft min Velocity meters pe...

Page 541: ...er for combining GSL Ground speed lever GVW Gross vehicle weight Hard joint A joint made with use of a fastener where joining materials are highly incompressible Header A machine that cuts crop and feeds it into an attached combine Hex key A tool of hexagonal cross section used to drive bolts and screws that have a hexagonal socket in head internal wrenching hexagon drive also known as an Allen ke...

Page 542: ...ght Timed knife drive Synchronized motion applied at cutterbar to two separately driven knives from a single hydraulic motor Torque The product of a force X lever arm length usually measured in Newton meters Nm or foot pounds lbf ft Torque angle A tightening procedure where fitting is assembled to a precondition finger tight and then nut is turned farther a number of degrees to achieve its final p...

Page 543: ...8 3 Checking Knife Drive Box page 259 Check knife drive box oil level 8 3 Checking Knife Drive Box page 259 Check float module gearbox oil level 8 4 Checking Oil Level in Header Drive Gearbox page 261 Check hydraulic reservoir oil level before and after run up 8 5 Checking Oil Level in Hydraulic Reservoir page 262 Check knife drive belt s tension 8 6 Checking Knife Drive Belt Tension page 263 Chec...

Page 544: ...site direction after shift is complete Check lights are functional Check reel lift cylinders extend fully Check reel moves fully fore and aft Post run up check 11 1 Performing Post Run Up Adjustments page 495 Check knife and reel drives for heated bearings Check knife sections for discoloration caused by misalignment of components 11 1 2 Adjusting Knife page 498 Check for hot spots on the cutterba...

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Page 546: ...t 816 891 7313 f 816 891 7323 LLC MacDon Russia Ltd 123317 Moscow Russia 10 Presnenskaya nab Block C Floor 5 Office No 534 Regus Business Centre t 7 495 775 6971 f 7 495 967 7600 MacDon Australia Pty Ltd A C N 079 393 721 P O Box 103 Somerton Victoria Australia Australia 3061 t 61 3 8301 1911 f 61 3 8301 1912 MacDon Europe GmbH Hagenauer Strasse 59 65203 Wiesbaden Germany CUSTOMERS MacDon com DEAL...

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MacDon D1 Series, Unloading And Assembly Instructions, Page: 526 / 546

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