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handbook

A200 EH Autowrap

A200 EH/V.01-19-ENG

OPERATOR’S

Innovation in Agricultural Machinery

Summary of Contents for A Series

Page 1: ...handbook A200 EH Autowrap A200 EH V 01 19 ENG OPERATOR S Innovation in Agricultural Machinery...

Page 2: ...DECALS 2 2 INTRODUCTION 3 3 TECHNICAL SPECIFICATIONS 5 4 SAFETY PRECAUTIONS 7 5 BALE WRAPPING 11 6 MACHINE SETUP 13 7 CONTROLLER INFORMATION 19 8 ELECTRO HYDRAULICS 26 9 TROUBLESHOOTING 29 10 MAINTEN...

Page 3: ...e decals and the operating instructions in the manual with your machine operators Ensure that these decals are always legible If they are not replace them 1 Read the operator s manual carefully 2 Stan...

Page 4: ...RAP A200 EH is setup attached to tractor used and how it works and shall together with the spare part s list be a reference for maintenance and troubleshooting So take good care of this book it is a p...

Page 5: ...Tanco Autowrap A200 EH Operator s Manual 4 4 3 5 2 6 1 Item No Description 1 Chassis 2 Turntable 3 Cut Start 4 Dispenser 5 3 Point Linkage 6 Bale Drop Mat 2 INTRODUCTION...

Page 6: ...city 35 Bales per hour Apx Pre Stretcher s 1 x 750mm Width 55 70 Stretch Hydraulic Connection 2 x 1 2 m c Oil Pressure 150 bar Oil Amount Max Min 25 lts min Maximum Counter Pressure 10 bar Electrical...

Page 7: ...Tanco Autowrap A200 EH Operator s Manual 6 3 TECHNICAL SPECIFICATIONS 1998 2296 1890...

Page 8: ...rk check the surrounding area beware of children Make sure there is sufficient visibility keep all people and animals away from the danger zone of the machine risk of protection 8 Carrying people or a...

Page 9: ...identally Attaching Implements to Tractor 1 When attaching or removing the machine from the tractor position hydraulic lift control lever in such a way that it cannot be set off accidentally 2 When at...

Page 10: ...chine malfunction and before adjusting maintaining or repairing the machine turn off engine and remove ignition key 2 Check tightness of nuts and bolts regularly Retighten if necessary 3 If the machin...

Page 11: ...or cap at all times The operator must at no time leave the tractor cab when the machine is in motion 3 Keep onlookers clear of machine at all times Danger zone is 5 meters 4 Beware of rotating turntab...

Page 12: ...sharp end is pointed at the tractor It will then be easier to get the bale to lie correctly during packing It is easy for such a bale to turn forward in the direction in which it is pointing and there...

Page 13: ...also be stored on their sides The layer of plastic is thicker here providing greater protection against piercing Bales should be covered with a tarpaulin or a fine mesh net to protect against birds an...

Page 14: ...bale wrapper Three Point Linkage TANCO AUTOWRAP A200 EH model is intended for rear mounting to the three point linkage Category 2 When attached to three point linkage make sure the machine is level a...

Page 15: ...cted with a 3 pin euro plug which is compatible with the socket found on most modern tractors If the tractor does not have a 3 pin euro socket then one should be fitted with the power cables going str...

Page 16: ...sition by the Bottom Latch Place the Roll on the Bottom Cone and release the Top Latch BEWARE OF FINGERS Pull the film between the rollers on the Dispenser Insert in the direction of the arrow as show...

Page 17: ...lm Dispenser If the Gear Bolt is fitted in Position 1 See Fig 6 8 the top set of gears provide the stretch 70 By removing the Gear Bolt from Position 1 and fitting it in Position 2 the bottom set of g...

Page 18: ...When the bale is on the table See Fig 6 9 the distance between the ends of the bale and the support rollers D should be 50mm Support Roller Adjustment See Fig 6 10 The support rollers have three adjus...

Page 19: ...just the chain tension loosed the bearing mounting bolts 2 Use the adjusting screw 4 to move the bearing and so adjust the chain tension Retighten the bearing mounting bolts Measure the distance from...

Page 20: ...ogged in any one of 10 selectable memory stores in addition to a grand total memory store IMPORTANT SAFETY INFORMATION Please read and understand the instructions for using this controller before oper...

Page 21: ...the wrap cycle switch on and press to resume cycle L6 Select Operating Mode M or A A 2 line 32 character dot matrix back lit display shows in the normal operating mode Current No of wraps Target No of...

Page 22: ...hine up to the bale then press and hold the R5 switch to load the bale 2 Press and hold the L5 switch to lower the lift arm 3 Press the R6 switch to commence the automatic wrapping cycle The cycle is...

Page 23: ...ton to nudge the table backwards to the desired position Add 1 Wrap R4 Each time you press this button an additional wrap will be put on the current bale if the wrapping sequence is in progress or ont...

Page 24: ...ch keys to press to make the settings The instrument will default back to the main operating display after 30 seconds if no other key is pressed Here is a summary of the display menu NOTE There are ad...

Page 25: ...To select a particular store navigate the display menu using the 4 way switch Press the up down arrow keys to select the store then press the ENTER key to confirm the selection Resetting a Store Tota...

Page 26: ...3 4 5 01 Sequence A200 Sets controller program for machine model 5 02 Slow Start Time 2 0 Seconds Time table runs in slow speed at start of wrapping 5 03 C S Open Time 2 5 Seconds Cutter opening time...

Page 27: ...al 26 8 ELECTRO HYDRAULICS Electro Hydraulics Note There are 3 basics which must ALWAYS be followed if the machine is to function correctly Free Return Max 10 bar Direct to Tank Working Pressure 185 b...

Page 28: ...Tanco Autowrap A200 EH Operator s Manual 27 RDS ESC AUTO MAN STOP resume AUTO START RDS AUTO START STOP TIP 1 8 ELECTRO HYDRAULICS...

Page 29: ...Tanco Autowrap A200 EH Operator s Manual 28 8 ELECTRO HYDRAULICS 9...

Page 30: ...Max allowed oil amount is 40 liters minute Ensure that oil level in tractor s hydraulic system is correct and tractor s oil filter is changed regularly REMEMBER Large oil amount will mean that the Va...

Page 31: ...tion of these Controller not counting turntable revolutions Check the turntable sensor located on the tipping frame This has an LED indicator that lights when the metal come within 5mm of the tip Chec...

Page 32: ...le in the link Film is not cut cleanly Check condition of blade Film Dispenser Film not wrapping evenly on to bale Adjust the film dispenser height so the centre of the film is in line with the centre...

Page 33: ...f the wrapping season When using high pressure washing apparatus care must be taken with the electrical installation Also make sure that water is not sprayed directly into the bearings etc Keep the co...

Page 34: ...Drive Idler Roller Bearings Grease every 24 hours 3 Tip Frame Pivot Pins Grease every 24 hours 4 Hydraulic Cylinders Grease every 24 hours 5 Dispenser Gears Grease every 24 hours 6 Gearbox Internal G...

Page 35: ...t not manufactured or having written approv al by the sellers have been fixed g Any second hand goods or parts thereof Any allegedly defective part or parts returned to the seller must be sent carriag...

Page 36: ...DUCT TANCO AUTOWRAP MODEL A200 EH Autowrap SERIAL NO D13 250 D13 350 To which this declaration relates corresponds to the essential requirements of the Directive 2006 42 EC To conform to these essenti...

Page 37: ...1 Tanco Autowrap A200 EH Ersatzteilliste Spare Parts Manual Liste des pi ces de rechange...

Page 38: ...st welches Teil Sie ben tigen 2 Haben Sie das ben tigte Teil identifiziert geben Sie die Teilnummer auf dem Bestellschein an mit dem Sie das die Ersatzteil e bestellen 3 Geben Sie bei jeder Bestellung...

Page 39: ...Mounting 2 1 Montage du b ti de basculement 19 2 2 Getriebebefestigung 2 2 Gear Mounting 2 2 Montage de l engrenage 21 2 3 Schneid und Bindebet tigung 2 3 Cut and Tie Actuator 2 3 Actionneur de coupe...

Page 40: ...4 Tanco Autowrap A200 EH Ersatzteilliste Spare Parts Manual Liste des pi ces de rechange 1 FAHRGESTELL BAUGRUPPE 1 CHASSIS ASSEMBLY 1 CH SSIS...

Page 41: ...ces de rechange 5 15 13 8 4 7 10 11 3 11 2 6 9 12 17 16 1 14 8 18 8 19 14 8 cification A 8 4 A 13 A 17 M12 M16 8 X 30 12 X 35 16 X 40 1 3 FOLIENWICKELHALTERUNG UND VORSTRECKERBEFESTIGUNG 1 3 FILM ROLL...

Page 42: ...at Washer Rondelle plate A 13 8 FAS01008 16 Unterlegscheibe Flat Washer Rondelle plate A 17 9 FAS02004 1 Federscheibe Spring Washer Rondelle ressort M8 10 FAS05009 2 Feststellmutter Nylock Nut Contre...

Page 43: ...7 Tanco Autowrap A200 EH Ersatzteilliste Spare Parts Manual Liste des pi ces de rechange 2 1 3 3C 3B 3A 2A 2B 1 4 HAUPTVENTILBEFESTIGUNG 1 4 MAIN VALVE MOUNITNG 1 4 VANNE PRINCIPALE...

Page 44: ...2008200 1 Steuerventil Control Valve Vanne de r gulation 2A Z12 02 06 4 Unterlegscheibe Flat Washer Rondelle plate M6 2B Z26 020S 4 Sechskantschraube Hex Bolt Boulon Hex M6 x 20mm 3 1 Anschlusskasten...

Page 45: ...9 Tanco Autowrap A200 EH Ersatzteilliste Spare Parts Manual Liste des pi ces de rechange...

Page 46: ...10 Tanco Autowrap A200 EH Ersatzteilliste Spare Parts Manual Liste des pi ces de rechange 2 AUFSTELLRAHMEN BAUGRUPPE 2 TIP FRAME ASSEMBLY 2 ASSEMBLAGE DU B TI DE BASCULEMENT...

Page 47: ...11 Tanco Autowrap A200 EH Ersatzteilliste Spare Parts Manual Liste des pi ces de rechange 2 1 AUFSTELLRAHMENBEFESTIGUNG 2 1 TIP FRAME MOUNTING 2 1 MONTAGE DU B TI DE BASCULEMENT...

Page 48: ...Contre crou M10 x 30mm 2 2008010 1 Aufstellzylinder Tip Cylinder V rin de basculement 2A 2001540 1 Zylinderstift Cylinder Pin Axe du v rin 2B Z10 02 10 2 Unterlegscheibe Flat Washer Rondelle plate M1...

Page 49: ...o Autowrap A200 EH Ersatzteilliste Spare Parts Manual Liste des pi ces de rechange 1 1A 1B 1C 2 2A 3 3A 3B 3C 3D 3E 4 4A 4B 4C 4E 4F 4G 4D 2 2 GETRIEBEBEFESTIGUNG 2 2 GEAR MOUNTING 2 2 MONTAGE DE L EN...

Page 50: ...or Moteur 3A 34270111 1 Passfeder Key Steel Clavette acier 8 x 7 x 30mm 3B 2003525 1 Motorgetriebe Motor Gear Engrenage moteur 12T 3C Z26 084 2 Sechskantschraube Hex Bolt Boulon Hex M12 x 40mm 3D Z10...

Page 51: ...15 Tanco Autowrap A200 EH Ersatzteilliste Spare Parts Manual Liste des pi ces de rechange...

Page 52: ...16 Tanco Autowrap A200 EH Ersatzteilliste Spare Parts Manual Liste des pi ces de rechange 3 DREHTISCH BAUGRUPPE 3 TURNTABLE ASSEMBLY 3 ENSEMBLE DE TABLE PIVOTANTE...

Page 53: ...17 Tanco Autowrap A200 EH Ersatzteilliste Spare Parts Manual Liste des pi ces de rechange 3 1 BALLENST TZROLLE 3 1 BALE STOP ROLLER 3 1 ROULEAU D ARR T DE BALLE 2D 2C 2 2A 3 3C 3A 3B 1...

Page 54: ...1 Rollenwelle Roller Shaft Arbre du rouleau 2A Z10 02 10 2 Unterlegscheibe Flat Washer Rondelle plate M10 2B Z26 068S 1 Innensechskantschraube Hex Set Vis de r gl Hex M10 x 70mm 2C Z23 10 1 Feststell...

Page 55: ...19 Tanco Autowrap A200 EH Ersatzteilliste Spare Parts Manual Liste des pi ces de rechange 3 2 SPANNROLLE 3 2 IDLER ROLLER 3 2 ROULEAU GUIDE 1 1A 2D 2B 2C 2 2A 2E 3C 3A 3 3D 3B...

Page 56: ...ing Palier 35mm 2A Z06 485 CAP 2 Lagerdeckel Bearing Cap Couvercle de palier 2B Z06 485 C 2 Spannring Locking Collar Bague de blocage 35mm 2C Z10 02 14 8 Unterlegscheibe Flat Washer Rondelle plate M14...

Page 57: ...21 Tanco Autowrap A200 EH Ersatzteilliste Spare Parts Manual Liste des pi ces de rechange 3 3 ANTRIEBSROLLE 3 3 DRIVE ROLLER 3 3 ROULEAU MOTEUR 1 2 2A 3B 2B 2D 2C 2E 2F 3 3A 3C 3F 3D 3E 3G 4 4A...

Page 58: ...e M14 2D Z23 14 4 14 mm Feststellmutter 14mm Locknut Contre crou 14mm M14 2E Z26 089S 1 Innensechskantschraube Hex Set Vis de r gl Hex M12 x 70mm 2F Z18 10 1 Sechskantmutter glatt Plain Hex Nut crou p...

Page 59: ...wrap A200 EH Ersatzteilliste Spare Parts Manual Liste des pi ces de rechange 1 1B 1A 1D 2 2A 2B 3C 3B 3 3A 4 4A 4B 4C 4D 4E 4F 4G 5 5A 5B 5C 5D 1C 3 4 GETRIEBEANTRIEB 3 4 GEAR DRIVE 3 4 TRANSMISSION P...

Page 60: ...agnet Aimant de capteur 3A Z13 5 04X30 1 C S Schraube C S Bolt Boulon C S M4 x 30mm 3B Z10 02 04 1 Unterlegscheibe Flat Washer Rondelle plate M4 3C Z23 04 1 Feststellmutter Locknut Contre crou M4 4 20...

Page 61: ...25 Tanco Autowrap A200 EH Ersatzteilliste Spare Parts Manual Liste des pi ces de rechange 3 5 BEFESTIGUNG DER SCHNEID BINDEBAUGRUPPE 3 5 CUT TIE MOUNTING 3 5 MONTAGE DE COUPE ET D ATTACHE 1 1A 1B 1C...

Page 62: ...POS NO PIECE NO QUANTITEE DONNEES TECHNIQUES 1 2003060 1 Schneid Binderahmen Cut Tie Frame B ti de coupe et d attache 1A Z26 084S 4 Innensechskantschraube Hex Set Vis de r gl Hex M12 x 40mm 1B Z10 02...

Page 63: ...utowrap A200 EH Ersatzteilliste Spare Parts Manual Liste des pi ces de rechange 2 2B 2C 1 2A 3B 3A 3C 1F 1E 1D 1C 1A 1B 1G 1H 3 3 6 SCHNEID BINDEBAUGRUPPE 3 6 CUT TIE ASSEMBLY 3 6 ENSEMBLE DE COUPE ET...

Page 64: ...Washer Rondelle ressort M8 1F Z26 043B 1 Innensechskantschraube Hex Set Vis de r gl Hex M8 x 40mm 1G Z10 02 10 1 Unterlegscheibe Flat Washer Rondelle plate M10 1H Z23 10 1 Feststellmutter Locknut Cont...

Page 65: ...29 Tanco Autowrap A200 EH Ersatzteilliste Spare Parts Manual Liste des pi ces de rechange...

Page 66: ...30 Tanco Autowrap A200 EH Ersatzteilliste Spare Parts Manual Liste des pi ces de rechange 4 VORSTRECKERBAUGRUPPE 4 DISPENSER ASSEMBLY 4 ENSEMBLE DISTRIBUTEUR...

Page 67: ...EH Ersatzteilliste Spare Parts Manual Liste des pi ces de rechange 4 1 VETEILEREINSATZBAUGRUPPE 4 1 DISPENSER INSERT ASSEMBLY 4 1 ASSEMBLAGE DE L INSERT DU DISTRIBUTEUR 13 15 2 1 12 9 14 7 8 10 11 5 6...

Page 68: ...mm 70 Dispenser Gear Engrenage 4 1305103 1 Zahnrad 55 Disp Gear 58T x 16mm Engrenage 5 1305104 1 Zahnrad 37T x 16mm 55 Dispenser Gear Engrenage 6 1305115 2 Kupferscheibe Copper Washer Rondelle en cuiv...

Page 69: ...des pi ces de rechange 4 2 VOLLST NDIGE VERTEILERBAUGRUPPE 4 2 DISPENSER COMPLETE ASSEMBLY 4 2 ASSEMBLAGE COMPLET DU DISTRIBUTEUR 4 13 9 15 17 19 22 23 3 5 6 8 18 14 24 25 10 21 1 7 12 11 3 11 2 POS N...

Page 70: ...15109 1 Abgabe Torsionsfeder Dispenser Torsion Spring Ressort de torsion distributeur 10 1115110 1 Oberer Kegel Upper Cone C ne sup rieur 11 1115111 2 Abgabe Einsatzdrehbuchse Dispenser Insert Pivot B...

Page 71: ...35 Tanco Autowrap A200 EH Ersatzteilliste Spare Parts Manual Liste des pi ces de rechange...

Page 72: ...Tanco Autowrap Limited Royal Oak Road Bagenalstown County Carlow Ireland Tel 353 59 972 1336 Fax 353 59 972 1560 www itanco com...

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