MacDon M205 Installation Instructions Manual Download Page 1

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The harvesting specialists.

M205

Self-Propelled Windrower

Oil Cooler Bypass Kit (MD #183519) Installation Instructions

147611 Revision B

Original Instruction

Summary of Contents for M205

Page 1: ...The harvesting specialists M205 Self Propelled Windrower Oil Cooler Bypass Kit MD 183519 Installation Instructions 147611 Revision B Original Instruction...

Page 2: ...Published July 2016...

Page 3: ...ventions The following conventions are followed in this document Right hand RH and left hand LH are determined from the operator s position facing forward with the windrower in cab forward position Un...

Page 4: ...ct product documentation The following list provides an account of major changes from the previous version of this document Summary of Change Location Added hose routing information 3 1 3 Replacing Co...

Page 5: ...s for Installation 9 3 1 2 Changing the Hydraulic Oil 9 Removing Lift Filter 10 Installing Lift Filter 11 3 1 3 Replacing Cooler Bypass Manifold 12 3 1 4 Refilling Hydraulic Reservoir 13 3 1 5 Testing...

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Page 7: ...mminently hazardous situation that if not avoided will result in death or serious injury WARNING Indicates a potentially hazardous situation that if not avoided could result in death or serious injury...

Page 8: ...ter mask Figure 1 1 Safety Equipment Be aware that exposure to loud noises can cause hearing impairment or loss Wear suitable hearing protection devices such as ear muffs or ear plugs to help protect...

Page 9: ...horten the machine s life To avoid bodily injury or death from unexpected startup of machine ALWAYS stop the engine and remove the key from ignition before leaving operator s seat for any reason Figur...

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Page 11: ...2 Parts List The following parts are included in this kit 147611 5 Revision B...

Page 12: ...PARTS LIST Figure 2 1 Parts Included in Oil Cooler Bypass Kit MD 183519 147611 6 Revision B...

Page 13: ...y 1 183494 MANIFOLD COOLER BYPASS 1 2 21031 FITTING ADAPTER HYDRAULIC 1 3 183493 HOSE 1 4 134437 FITTING COUPLING HYDRAULIC TEST PORT 2 5 30970 FITTING ELBOW 90 HYDRAULIC 1 A 136652 SCREW HEX SOC HD M...

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Page 15: ...or Installation To prepare the cooler bypass manifold components for installation follow these steps 1 As shown in the illustration at right attach the two test port fittings MD 134437 A to ports CRG...

Page 16: ...th Check O ring condition Look for cracking breakage or deformation that may impede sealing ability and replace as required 8 Install drain plug A torque to 80 N m 59 ft lbf Figure 3 2 Hydraulic Oil D...

Page 17: ...filter gasket C 3 Install new gasket into the groove B in the filter head A 4 Screw the new filter D onto the filter head until the gasket contacts the filter Figure 3 5 Lift Filter 5 Tighten filter a...

Page 18: ...time transfer fittings from the old manifold B to the new manifold MD 183494 provided in the kit Fittings should be positioned as shown in Figure 3 9 Hydraulic Ports on New Cooler Bypass Manifold pag...

Page 19: ...ler pipe 2 Turn filler cap A counterclockwise to remove dipstick Figure 3 11 Windrower Hood 3 Add oil to maintain a level between the LOW and FULL marks and make sure that no debris falls into the res...

Page 20: ...fold 3 Start engine and run at high idle wide open throttle until hydraulic oil temperature is between 57 63 C 135 145 F If using a flow meter the reading should be between 83 98 lpm 22 26 gpm 4 Recor...

Page 21: ...e 3 2 1 Removing Drive Wheels To remove the drive wheels follow these steps CAUTION To avoid bodily injury or death from unexpected startup of machine always stop engine and remove key from ignition b...

Page 22: ...ll 16 hex socket head screws MD 136652 A provided in the kit have been installed Illustrations show the procedure for the left hand windrower leg Repeat all steps on the right hand windrower leg Figur...

Page 23: ...ake it possible to remove the bolts in the next step Figure 3 19 Drive Wheel Motor with Center Cap Disengaged 4 Remove the lower six bolts A that hold the wheel drive to the windrower leg Do NOT remov...

Page 24: ...motor using wrench at B to rotate wheel motor to access the other bolt at C Replace with one of the hex socket head screws MD 136652 provided in the kit Repeat on the other side of the windrower leg 1...

Page 25: ...assembly back into the windrower leg but don t push it all the way in 16 Adjust brake line so that it is once again vertical and tighten fitting A 17 Push wheel in until you can still see the bolt hea...

Page 26: ...more easily and you can push the drive wheel flush to windrower leg 21 Torque bolts A to 339 N m 250 ft lbf 22 Re engage drive wheel Refer to Step 5 page 17 23 Tighten bolt and lock nut at B 24 Repla...

Page 27: ...rim with the studs on the wheel drive hub and install wheel nuts A 4 Ten bolt wheels only Tighten drive wheel nuts A Ensure nuts and studs are dry with no lubricant or Never Seez compound Torque each...

Page 28: ...drive wheel slightly off the jack stand 7 Remove the jack stand from under the cylinder lift mount B and lower the drive wheel to the ground 8 Remove the jack Figure 3 33 Drive Wheel Leg Jacking Poin...

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Page 30: ...04 885 5590 f 204 832 7749 MacDon Inc 10708 N Pomona Avenue Kansas City Missouri United States 64153 1924 t 816 891 7313 f 816 891 7323 MacDon Australia Pty Ltd A C N 079 393 721 P O Box 243 Suite 3 1...

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