INVT GD300-004G-4 Operation Manual Download Page 4

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Goodrive300

inverters Content

6.2 Goodrive300 general series function parameters................................................46

Basic Operation Instruction 7..................................................................146

7.1 What this chapter contains ...............................................................................146

7.2 First powering on .............................................................................................146

7.3 Vector control...................................................................................................151

7.4 V/F control .......................................................................................................155

7.5 Torque control ..................................................................................................162

7.6 Parmeters of the motor ....................................................................................165

7.7 Start-up and stop control ..................................................................................171

7.8 Frequency setting ............................................................................................176

7.9 Analog input.....................................................................................................181

7.10 Analog output.................................................................................................184

7.11 Digital input ....................................................................................................187

7.12 Digital input....................................................................................................196

7.13 Simple PLC....................................................................................................200

7.14 Multi-step speed running................................................................................202

7.15 PID control.....................................................................................................205

7.16 Traverse running............................................................................................209

7.17 Pulse counter................................................................................................. 211

7.18 Fixed-length control .......................................................................................213

7.19 Fault procedure..............................................................................................214

Fault tracking 8 ...................................................................219

8.1 What this chapter contains ...............................................................................219

8.2 Alarm and fault indications ...............................................................................219

8.3 How to reset ....................................................................................................219

8.4 Fault history .....................................................................................................219

8.5 Fault instruction and solution............................................................................219

8.6 Common fault analysis.....................................................................................225

Maintenance and hardware diagnostics 9....................................................................231

9.1 What this chapter contains. ..............................................................................231

9.2 Maintenance intervals ......................................................................................231

9.3 Cooling fan ......................................................................................................234

9.4 Capacitors .......................................................................................................235

9.5 Power cable.....................................................................................................236

Communication protocol 10 ....................................................................237

10.1 What this chapter contains .............................................................................237

Summary of Contents for GD300-004G-4

Page 1: ...3...

Page 2: ...he reliability Goodrive300 series inverters apply modularized design to meet the specific demand of customers as well as the demand of the whole industry flexibly and follow the trend of industrial ap...

Page 3: ...Basic commission 12 Product Overview 3 13 3 1 What this chapter contains 13 3 2 Basic principles 13 3 3 Product specification 14 3 4 Nameplate 17 3 5 Type designation key 17 3 6 Rated specifications 1...

Page 4: ...t 196 7 13 Simple PLC 200 7 14 Multi step speed running 202 7 15 PID control 205 7 16 Traverse running 209 7 17 Pulse counter 211 7 18 Fixed length control 213 7 19 Fault procedure 214 Fault tracking...

Page 5: ...Grid specifications 277 B 4 Motor connection data 278 B 5 Applicable standards 278 B 6 EMC regulations 279 Dimension drawings Appendix C 281 C 1 What this chapter contains 281 C 2 Keypad structure 28...

Page 6: ...es may occur if not follow relevent requirements Note Physical hurt may occur if not follow relevent requirements Qualified electricians People working on the device should take part in professional e...

Page 7: ...for at least the time designated on the inverter or until the DC bus voltage is less than 36V Below is the table of the waiting time Inverter module Minimum waiting time 380V 1 5kW 110kW 5 minutes 38...

Page 8: ...sea level of installation site is above 2000m Please use the inverter on appropriate condition See chapter Installation Environment Don t allow screws cables and other conductive items to fall inside...

Page 9: ...ween and is less than 36V 4 Ensure the permanent magnet synchronization motor does not rotate again because of the external load It is recommended to install effectively external braking devices or di...

Page 10: ...ent replacement Do not carry out any isolation and pressure test on the inverter and do not measure the control circuit of the inverter by megameter Carry out a sound anti electrostatic protection to...

Page 11: ...contact with local dealers or company offices 4 Check the information on the type designation label on the outside of the package to verify that the name plate is of the correct type If not please co...

Page 12: ...t and foreign objects can not enter the inverter If not add additional protective measures 6 Check that there is no conductive dust or flammable gas in the actual usage site If not add additional prot...

Page 13: ...plete the basic commissioning as followings before actual utilization 1 Select the motor type set correct motor parameters and select control mode of the inverter according to the actual motor paramet...

Page 14: ...s The diagram below shows the simplified main circuit diagram of the inverter The rectifier converts three phase AC voltage to DC voltage The capacitor bank of the intermediate circuit stabilizes the...

Page 15: ...aking units but it is necessary to remove the copper tag between P1 and before connecting DC reactors and external braking units are optional 3 3 Product specification Function Specification Input vol...

Page 16: ...10 seconds 200 of rated current 1 second Frequency setting method Digital setting analog setting pulse frequency setting multi step speed running setting simple PLC setting PID setting MODBUS communi...

Page 17: ...Relay output 2 programmable relay outputs RO1A NO RO1B NC RO1C common terminal RO2A NO RO2B NC RO2C common terminal Contactor capability 3A AC250V 1A DC30V Mountable method Wall flange and floor mount...

Page 18: ...uct type Key No Detailed description Detailed content Abbreviation Product abbreviation Goodrive300 is shorted for GD300 Rated power Power range Load type 5R5 5 5kW G Constant torque load Voltage degr...

Page 19: ...D300 200G 4 200 385 380 GD300 220G 4 220 430 425 GD300 250G 4 250 485 480 GD300 280G 4 280 545 530 GD300 315G 4 315 610 600 GD300 350G 4 350 625 650 GD300 400G 4 400 715 720 GD300 500G 4 500 890 860 N...

Page 20: ...300 250G 6 250 255 270 GD300 280G 6 280 286 300 GD300 315G 6 315 334 350 GD300 350G 6 350 360 380 GD300 400G 6 400 411 430 GD300 500G 6 500 518 540 GD300 560G 6 560 578 600 GD300 630G 6 630 655 680 No...

Page 21: ...ect to the control board and the drive board 6 Name plate See Product Overview for detailed information 7 Side cover Optional The side cover will increase the protective degree of the inverter The int...

Page 22: ...he local laws and regulations in the installation site If the installation infringes the requirement our company will exempt from any responsibility Additionally if users do not comply with the sugges...

Page 23: ...ectromagnetic radiation source keep away from contaminative air such as corrosive gas oil mist and flammable gas ensure foreign objects such as metal power dust oil water can not enter into the invert...

Page 24: ...2 3 Installation manner The inverter can be installed in three different ways depending on the frame size a Wall mounting for the inverters of 380V 315kW and the inverters of 660V 350kW b Flange mount...

Page 25: ...he inverters of 380V 37 200kW and 660V 22 220kW does not need 4 2 4 Single installation Fig 4 3 Single installation Note The minimum space of B and C is 100mm 4 2 5 Multiple installations Parallel ins...

Page 26: ...0 inverters Installation guidelines 25 4 2 6 Vertical installation Fig 4 5 Vertical installation Note Windscreen should be installed in vertical installation for avoiding mutual impact and insufficien...

Page 27: ...ve300 inverters Installation guidelines 26 4 2 7 Tilt installation Fig 4 6 Tilt installation Note Ensure the separation of the wind input and output channels in tilt installation for avoiding mutual i...

Page 28: ...input reactor input filter output reactor output filter are optional parts Please refer to Peripheral Optional Parts for detailed information A1 and A2 are optional parts P1 and are short circuited in...

Page 29: ...fer to Peripheral Optional Parts for detailed information 2 A1 and A2 are optional parts 3 P1 and are short circuited in factory if need to connect with the DC rector please remove the contact tag bet...

Page 30: ...lation guidelines 29 Fig 4 11 Terminals of main circuit for the inverters of 380V 7 5 11kW Fig 4 12 Terminals of main circuit for the inverters of 380V 15 18kW Fig 4 13 Terminals of main circuit for t...

Page 31: ...ls of main circuit for the inverters of 660V 22 45kW Fig 4 15 Terminals of main circuit for the inverters of 380V 75 110kW Fig 4 15 Terminals of main circuit for the inverters of 660V 55 132kW Fig 4 1...

Page 32: ...s of 4 18 380V 350 500kW Fig Terminals of main circuit for the inverters of 4 18 660V 400 630kW Terminal name 380V 37kW Terminal 380V 30kW 660V Function R S T Power input of the main circuit 3 phase A...

Page 33: ...ductor in the motor cable in addition to the conductive shield connect the grounding conductor to the grounding terminal at the inverter and motor ends Braking resistor braking unit and DC reactor are...

Page 34: ...drive300 inverters Installation guidelines 33 Fig 4 19 Correct installation of the screw Fig 4 20 360 degree grounding technique 4 3 4 Wiring diagram of control circuit Fig 4 21 Wiring of control circ...

Page 35: ...age and current can be chose 0 10V 0 20mA AI1 can be shifted by J1 AI2 can be shifted by J2 AI3 10V 10V 2 Input impedance voltage input 20k current input 500 3 Resolution the minimum one is 5mV when 1...

Page 36: ...ides the power supply for users with a maximum output current of 200mA COM 24V common terminal S1 Switch input 1 S2 Switch input 2 S3 Switch input 3 S4 Switch input 4 S5 Switch input 5 S6 Switch input...

Page 37: ...1kHz 485 485 485 communication interface and 485 differential signal interface If it is the standard 485 communication interface please use twisted pairs or shield cable PE Grounding terminal 4 3 6 In...

Page 38: ...ow according to the used power supply Fig 4 25 PNP modes 4 4 Layout protection 4 4 1 Protecting the inverter and input power cable in short circuit situations Protect the inverter and input power cabl...

Page 39: ...ons the motor must be protected against thermal overload and the current must be switched off when overload is detected The inverter includes a motor thermal protection function that protects the moto...

Page 40: ...meters Fig 5 1 Keypad Note 1 The LED keypad is standard but the LCD keypad which can support various languages parameters copy and 10 line displaying is optional 2 It is necessary to use M3 screw or i...

Page 41: ...he terminals operation state LED on means the inverter is in the remote communication control state TRIP LED for faults LED on when the inverter is in the fault state LED off in normal state LED blink...

Page 42: ...s UP key Increase data or function code progressively DOWN key Decrease data or function code progressively Right shift key Move right to select the displaying parameter circularly in stopping and run...

Page 43: ...peeds pulse counting value length value P07 07 can select the parameter to be displayed or not by bit and SHIFT can shift the parameters form left to right QUICK JOG P07 02 2 can shift the parameters...

Page 44: ...ber function code parameter press DATA ENT into the displayed state of function parameter On this state you can press DATA ENT to save the parameters or press PRG ESC to retreat Fig 5 2 Displayed stat...

Page 45: ...unction code P00 01 from 0 to 1 Fig 5 2 Sketch map of modifying parameters 5 4 2 How to set the password of the inverter Goodrive300 series inverters provide password protection function to users Set...

Page 46: ...Sketch map of password setting 5 4 3 How to watch the inverter state through function codes Goodrive300 series inverters provide group P17 as the state inspection group Users can enter into P17 direc...

Page 47: ...rameters The second line Name full name of function parameters The third line Detailed illustration of parameters detailed illustration of the function parameters The fourth line Default value the ori...

Page 48: ...canceled If P07 00 is not 0 during powering on then the parameter is protected by the password When modify the parameters by serial communication the function of the password follows the above rules...

Page 49: ...ng direction press RUN and STOP RST simultaneously in running state to make the inverter coast to stop 1 Terminal running command channel LOCAL REMOT flickering Carry out the running command control b...

Page 50: ...frequency 50 00H z P00 05 Lower limit of the running frequency The lower limit of the running frequency is that of the output frequency of the inverter The inverter runs at the lower limit frequency...

Page 51: ...setting corresponds to the maximum frequency in forward direction P00 03 and 100 0 corresponds to the maximum frequency in reverse direction P00 03 Note The pulse setting can only be input by multi f...

Page 52: ...PID 8 MODBUS communication setting The frequency is set by MODBUS communication See P14 for detailed information 9 PROFIBUS communication setting The frequency is set by PROFIBUS communication See P1...

Page 53: ...e of the frequency data of the inverter Setting range 0 00 Hz P00 03 the Max frequency 50 00H z P00 11 ACC time 1 Depend on model P00 12 DEC time 1 ACC time means the time needed if the inverter speed...

Page 54: ...ack to the factory default state too In some cases it should be used with caution after commissioning if the change of rotation direction is disabled 2 Forbid to run in reverse direction It can be use...

Page 55: ...n factory In general users do not need to change the parameter When the frequency used exceeds the default carrier frequency the inverter needs to derate 20 for each additional 1k carrier frequency Se...

Page 56: ...art up directly start from the starting frequency P01 01 1 Start up after DC braking start the motor from the starting frequency after DC braking set the parameter P01 03 and P01 04 It is suitable in...

Page 57: ...0s P01 03 The braking current before starting 0 0 P01 04 The braking time before starting The inverter will carry out DC braking at the braking current set before starting and it will speed up after t...

Page 58: ...e load coasts to stop at the mechanical inertia 0 P01 09 Starting frequency of DC braking 0 00Hz P01 10 Waiting time of DC braking 0 00s P01 11 DC braking current 0 0 P01 12 DC braking The starting fr...

Page 59: ...of P01 09 0 00 P00 03 Setting range of P01 10 0 0 50 0s Setting range of P01 11 0 0 150 0 Setting range of P01 12 0 0 50 0s P01 13 Dead time of FWD REV rotation During the procedure of switching for...

Page 60: ...tect in the set time of P01 17 the inverter will stop otherwise the inverter will stop after the set time of P01 17 Setting range 0 0 100 0s only valid when P01 16 1 0 05s P01 18 Terminal running prot...

Page 61: ...Run at the lower limit frequency 1 Stop 2 Hibernation The inverter will coast to stop when the set frequency is lower than the lower limit one if the set frequency is above the lower limit one again...

Page 62: ...on determines the waiting time before the automatic running of the inverter when powering off and then powering on Setting range 0 0 3600 0s valid when P01 21 1 1 0s P01 23 Start delay time The functi...

Page 63: ...asynchrono us motor 1 0 01Hz P00 03 the Max frequency 50 00H z P02 03 Rated speed of asynchrono us motor 1 1 36000rpm Depend on model P02 04 Rated voltage of asynchrono us motor 1 0 1200V Depend on m...

Page 64: ...r 1 0 1 6553 5mH Depend on model P02 10 Non load current of asynchrono us motor 1 0 1 6553 5A Depend on model P02 11 Magnetic saturation coefficient 1 for the iron core of AM1 0 0 100 0 80 0 P02 12 Ma...

Page 65: ...P02 16 Rated frequency of synchronou s motor 1 0 01Hz P00 03 the Max frequency 50 00H z P02 17 Number of poles pairs for synchronou s motor 1 1 50 2 P02 18 Rated voltage of synchronou s motor 1 0 1200...

Page 66: ...lectromotive force constant can be counted according to the parameters on the name plate of the motor There are three ways to count 1 If the name plate designate the counter electromotive force consta...

Page 67: ...of the overload protection of the motor whose running frequency is below 30Hz 2 Variable frequency motor without low speed compensation Because the heat releasing effect of the specific motors won t...

Page 68: ...to the motor type 1 Display all 0 P03 Group Vector control P03 00 Speed loop proportiona l gain1 20 0 P03 01 Speed loop integral time1 0 200s P03 02 Low switching frequency 5 00Hz P03 03 Speed loop p...

Page 69: ...ration and overshoot Too low proportional gain may cause system vibration and speed static deviation PI has a close relationship with the inertia of the system Adjust on the base of PI according to di...

Page 70: ...r of the current loop which affects the dynamic response speed and control accuracy directly Generally users do not need to change the default value 2 Only apply to the vector control mode without PG...

Page 71: ...or control 0 Keypad P03 16 sets P03 14 P03 17 sets P03 15 1 AI1 2 AI2 3 AI3 4 Pulse frequency HDI setting upper limit frequency 5 Multi step setting upper limit frequency 6 MODBUS communication settin...

Page 72: ...on and braking torque upper limit setting source selection 0 Keypad setting upper limit frequency P03 20 sets P03 18 P03 21 sets P03 19 1 AI1 2 AI2 3 AI3 4 HDI 5 MODBUS communication 6 PROFIBUS commun...

Page 73: ...he bigger the weakening control coefficienct is the steeper the weak curve is The setting range of P03 22 0 1 2 0 The setting range of P03 23 10 100 20 P03 24 Max voltage limit P03 24 set the Max Volt...

Page 74: ...P04 00 Motor 1V F curve setting These function codes define the V F curve of Goodrive300 motor 1 to meet the need of different loads 0 Straight line V F curve applying to the constant torque load 1 Mu...

Page 75: ...is for the Max Output voltage Vb P04 02 defines the percentage of closing frequency of manual torque to fb Torque boost should be selected according to the load The bigger the load is the bigger the b...

Page 76: ...y 3 of motor 1 00 00H z P04 08 V F voltgage 3 of motor 1 When P04 00 1 the user can set V F curve through P04 03 P04 08 V F is generally set according to the load of the motor Note V1 V2 V3 f1 f2 f3 T...

Page 77: ...ion code is P02 01 n is the rated rotating speed of the motor and its function code is P02 02 p is the pole pair of the motor 100 0 corresponds to the rated slip frequency f Setting range 0 0 200 0 0...

Page 78: ...00 00H z P04 21 V F voltgage 3 of motor 2 00 0 P04 22 V F slip compensati on gain of motor 2 means of Goodrive300 motor 2 to meet various requirements of different loads See P04 00 P04 12 for the det...

Page 79: ...nge of P04 23 0 100 The setting range of P04 24 0 100 The setting range of P04 25 0 00Hz P00 03 the Max frequency 30 00 Hz P04 26 Energy sav ing operation 0 No operation 1 Automatic energy saving oper...

Page 80: ...t maximum voltage Voltage decreasing time is the time when the inverter decelerates from the output maximum voltage to the output minimum voltage The setting range 0 0 3600 0s 5 0s P04 31 Maximum outp...

Page 81: ...ion 2 Reverse rotation operation 3 3 wire control operation 4 Forward jogging 5 Reverse jogging 6 Coast to stop 7 Fault reset 8 Operation pause 9 External fault input 10 Increasing frequency setting U...

Page 82: ...ption power clear 41 Comsumption power holding 42 63 Reserved 0 P05 10 Polarity selection of the input terminals The function code is used to set the polarity of the input terminals Set the bit to 0 t...

Page 83: ...t the operation mode of the terminals control 0 2 wire control 1 comply the enable with the direction This mode is widely used It determines the rotation direction by the defined FWD and REV terminals...

Page 84: ...inal is valid the inverter stop because of the stopping command from other sources even the control terminal FWD REV keeps valid the inverter won t work when the stopping command is canceled Only when...

Page 85: ...delay of S2 terminal 0 000s P05 18 Switch on delay of S3 terminal 0 000s P05 19 Switch off delay of S3 terminal 0 000s P05 20 Switch on delay of S4 terminal 0 000s P05 21 Switch off delay of S4 termi...

Page 86: ...l 0 000s P05 31 Switch off delay of HDI terminal 0 000s P05 32 Lower limit of AI1 0 00V P05 33 Correspond ing setting of the lower limit of AI1 0 0 P05 34 Upper limit of AI1 The function code defines...

Page 87: ...ications Input filter time this parameter is used to adjust the sensitivity of the analog input Increasing the value properly can enhance the anti interference of the analog but weaken the sensitivity...

Page 88: ...5 100 0 100 0 The setting range of P05 46 P05 44 10 00V The setting range of P05 47 100 0 100 0 The setting range of P05 48 0 000s 10 000s 0 100s P05 49 HDI high speed pulse input function selection T...

Page 89: ...output terminals 0 Open collector pole high speed pulse output The Max pulse frequency is 50 0kHz See P06 27 P06 31 for detailed information of the related functions 1 Open collector pole output See P...

Page 90: ...d 21 Length arrival 22 Running time arrival 23 MODBUS communication virtual terminals output 24 PROFIBUS communication virtual terminals output 25 Ethernet communication virtual terminals output 26 30...

Page 91: ...h on delay time 0 000s P06 13 RO2 switch off delay time programmable terminal switching on and off The setting range 0 000 50 000s Note P06 08 and P06 08 are valid only when P06 00 1 0 000s P06 14 AO1...

Page 92: ...of the motor 23 Pre magnetizing current relative to the rated current of the motor 24 30 Reserved P06 17 Lower output limit of AO1 0 0 P06 18 Correspond ing AO1 output of lower limit 0 00V P06 19 Upp...

Page 93: ...O 0 00 P06 28 Correspond ing HDO output of lower limit 0 0kHz P06 29 Upper output limit of HDO Setting range of P06 18 0 00V 10 00V Setting range of P06 19 P06 17 100 0 Setting range of P06 20 0 00V 1...

Page 94: ...er the parameter menu Only correct password can make the user check or modify the parameters Please remember all users passwords Retreat editing state of the function codes and the password protection...

Page 95: ...UICK JO G function selection 0 No function 1 Jogging Press QUICK JOG to begin the jogging running 2 Shift the display state by the shifting key Press QUICK JOGto shift the displayed function code from...

Page 96: ...trol 2 Keypad control communication control 3 Terminals control communication control 0 P07 04 STOP RST stop function STOP RST is valid for stop function STOP RST is valid in any state for the fault r...

Page 97: ...percentage on BIT5 the inverter overload percentage on BIT6 ramp frequency given value Hz on BIT7 linear speed BIT8 AC inlet current A on BIT9 15 reserved 0x0000 P07 07 Parameters for stopping state 0...

Page 98: ...tation speed 120 displayed running frequency P07 09 motor pole pairs 100 0 P07 10 Linear speed coefficient 0 1 999 9 Linear speed Mechanical rotation speed P07 10 1 0 P07 11 Rectifier bridge module te...

Page 99: ...Reserved P07 18 The rated power of the inverter 0 4 3000 0kW P07 19 The rated voltage of the inverter 50 1200V P07 20 The rated current of the inverter 0 1 6000 0A P07 21 Factory bar code 1 0x0000 0xF...

Page 100: ...UV 11 Motor overload OL1 12 The inverter overload OL2 13 Input side phase loss SPI 14 Output side phase loss SPO 15 Overheat of the rectifier module OH1 16 Overheat fault of the inverter module OH2 17...

Page 101: ...ng short circuit fault 2 ETH2 34 Speed deviation fault dEu 35 Maladjustment STu 36 Undervoltage fault LL P07 33 Running frequency at current fault 0 00Hz P07 34 Ramp reference frequency at current fau...

Page 102: ...urrent fault P07 40 Output terminals state at current fault 0 P07 41 Running frequency at previous fault 0 00Hz P07 42 Ramp reference frequency at previous fault 0 00Hz P07 43 Output voltage at previo...

Page 103: ...t P07 47 Input terminals state at previous fault 0 P07 48 Output terminals state at previous fault 0 P07 49 Runnig frequency at previous 2 fault 0 00Hz P07 50 Output voltage at previous 2 faults 0 00H...

Page 104: ...erminals state at previous 2 fault 0 P08 Group Enhanced function P08 00 ACC time 2 Depend on model P08 01 DEC time 2 Depend on model P08 02 ACC time 3 Depend on model P08 03 DEC time 3 Depend on model...

Page 105: ...the time needed if the inverter goes from the Max frequency P0 03 to 0Hz Setting range 0 0 3600 0s Depend on model P08 09 Jumping frequency 1 0 00Hz P08 10 Jumping frequency range 1 0 00Hz P08 11 Jum...

Page 106: ...verse is set by P08 15 and when P08 15 is set as 0 the traverse is 0 with no function Traverse range The traverse running is limited by upper and low frequency The traverse range relative to the cente...

Page 107: ...eds the setting length P08 19 the multi function digital output terminals will output ON Setting range of P08 19 0 65535m Setting range of P08 20 0 65535m Setting range of P08 21 1 10000 Setting range...

Page 108: ...ic fault reset times If the reset time exceeds this set value the inverter will stop to wait maintenance Interval time of automatic fault reset the interval between the time when the fault occurs and...

Page 109: ...output frequency exceeds the corresponding frequency of FDT electrical level the multi function digital output terminals will output the signal of frequency level detect FDT until the output frequenc...

Page 110: ...03 the Max frequency P08 37 Energy braking enable This parameter is used to control the internal braking pipe inside the inverter 0 Disable 1 Enable Note Only applied to internal braking pipe 0 220V...

Page 111: ...equency will limit to 4k if it exceeds 4k at low speed 2 No limit 01 P08 41 Over commissio n selection LED ones 0 Invalid 1 Valid LED tens for factory commissioning 0 Light overcommission in zone 1 1...

Page 112: ...l function is invalid P08 43 Integral ratio of the keypad potentiomet er 0 01 10 00s 0 10s P08 44 UP DOWN terminals control 0x00 0x221 LED ones frequency control selection 0 UP DOWN terminals setting...

Page 113: ...Save when power off 1 Clear when power off LED hundreds The action selection when other frequency set frequency off 0 Save when power off 1 Clear when power off 0x000 P08 48 High bit of initial power...

Page 114: ...ke immediately after the stop command It does not need to wait the magnetic flux weaken Better cooling for motors The current of the stator other than the rotor increases during magnetic flux braking...

Page 115: ...ue 0 100 0 Note Multi step speed given it is realized by setting PA group parameters PROFIBUS Ethernet and CANopen communication setting need corresponding extension cards P09 01 Keypad PID preset Whe...

Page 116: ...adjuster The parameter of 100 means that when the offset of PID feedback and given value is 100 the adjusting range of PID adjustor is the Max frequency ignoring integral and differential function Th...

Page 117: ...ns the sampling cycle of the feedback The adjustor operates each sampling cycle The longer the sapling cycle is the slower the response is Setting range 0 00 100 00s 0 10s P09 08 PID control deviation...

Page 118: ...PID feedback offline fault and the keypad will display PIDE Setting range of P09 11 0 0 100 0 Setting range of P09 12 0 0 3600 0s 1 0s P09 13 PID adjustment 0x00 0x11 LED ones 0 Keep on integral adjus...

Page 119: ...un 2 Cycle running The inverter will keep on running until receiving a stop command d And then the system will stop 0 P10 01 Simple PLC memory 0 Power loss without memory 1 Power loss memory PLC recor...

Page 120: ...Multi step speed 5 0 0 P10 13 The running time of step 5 0 0s P10 14 Multi step speed 6 0 0 P10 15 The running time of step 6 0 0s P10 16 Multi step If multi step speed operation is selected multi st...

Page 121: ...ime of step 10 0 0s P10 24 Multi step speed 11 0 0 P10 25 The running time of step 11 0 0s P10 26 Multi step When terminal 1 terminal 2 terminal 3 terminal 4 OFF the frequency input manner is selected...

Page 122: ...FF OFF ON ON Terminal 3 OFF OFF OFF OFF ON ON ON ON Terminal 4 OFF OFF OFF OFF OFF OFF OFF OFF Step 0 1 2 3 4 5 6 7 Terminal 1 OFF ON OFF ON OFF ON OFF ON Terminal 2 OFF OFF ON ON OFF OFF ON ON Termin...

Page 123: ...l bit and then set the corresponding function codes ACC DEC time 1 is aet by P00 11 and P00 12 ACC DEC time 2 is aet by P08 00 and P08 01 ACC DEC time 3 is aet by P08 02 and P08 03 ACC DEC time 4 is a...

Page 124: ...ecreasing ratio at sudden power loss Setting range 0 00Hz s P00 03 the Max frequency After the power loss of the grid the bus voltage drops to the sudden frequency decreasing point the inverter begin...

Page 125: ...ig load during ACC running It is necessary to take measures to avoid overcurrent fault and the inverter trips Ones current limit Setting range of P11 05 0 Invalid 1 Valid Tens overload alarm of hardwa...

Page 126: ...of P11 07 0 00 50 00Hz s P11 08 Overload pre alarm of motor inver ter 0x000 P11 09 Overload pre alarm detection 150 P11 10 Overload pre alarm detection time The output current of the inverter or the m...

Page 127: ...g Setting range of P11 09 P11 11 200 Setting range of P11 10 0 1 3600 0s P11 11 Underload pre alarm detection 50 P11 12 Underload pre alarm detection time If the inverter current or the output current...

Page 128: ...uency decreasing at voltage drop 0 Invalid 1 Valid ensure rated output torque when voltge drop 0 P12 Group Motor 2 P12 00 Motor type 2 0 Asynchronous motor 1 Synchronous motor Note switch the current...

Page 129: ...totuning Correct parameter autotuning comes from the correct setting of the motor name plate In order to ensure the controlling performance please configure the motor according to the standard princip...

Page 130: ...ynchrono us motor 2 0 1 655 35mH Depend on model P12 10 Non load current of asynchrono us motor 2 0 1 6553 5A These parameters are basic parameters controlled by vectors which directly impact the feat...

Page 131: ...00H z P12 17 Number of poles pairs for synchronou s motor 2 1 50 2 P12 18 Rated voltage of synchronou s motor 2 0 1200V Depend on model P12 19 Rated current of synchronou 0 8 6000 0A Set the paramete...

Page 132: ...0 1 6553 5mH Depend on model P12 22 Quadrature axis inductance of synchronou s motor 2 0 1 6553 5mH Depend on model P12 23 Back EMF constant of synchronou s motor 2 When P00 15 2 the set value of P12...

Page 133: ...min then E E nN 1000 3 Iif the name plate does not designate the above parameters then E P 3 I In the above formulas nN is the rated rotation speed P is the rated power and I is the rated current Sett...

Page 134: ...he bigger the value of K is the smaller the value of M is When M 116 the fault will be reported after 1 hour when M 200 the fault will be reported after 1 minute when M 400 the fault will be reported...

Page 135: ...ifting Increasing the value can raise the starting torque Setting range 0 0 100 0 rated current of the motor 20 0 P13 03 Source current 2 Source current is directional current of the magnetic pole pos...

Page 136: ...ort circuit 0 0 P13 14 Braking retention time before starting 0 0s P13 15 The braking retention time when stopping When P01 00 0 during the starting of the inverter set P13 14 to a non zero value to e...

Page 137: ...rter 0 1200BPS 1 2400BPS 2 4800BPS 3 9600BPS 4 19200BPS 5 38400BPS 6 57600BPS 7 115200BPS Note The baud rate between the upper PC and the inverter must be the same Otherwise the communication is not a...

Page 138: ...xceeds the communication overtime the system will report 485 communication faults CE Generally set it as invalid set the parameter in the continuous communication to monitor the communication state 0...

Page 139: ...0 P15 05 PZD5 receiving 0 P15 06 PZD6 receiving 0 P15 07 PZD7 receiving 0 P15 08 PZD8 receiving 0 P15 09 PZD9 receiving 0 P15 10 PZD10 receiving 0 P15 11 PZD11 receiving 0 Invalid 1 Setting frequency...

Page 140: ...0 P15 15 PZD4 sending 0 P15 16 PZD5 sending 0 P15 17 PZD6 sending 0 P15 18 PZD7 sending 0 P15 19 PZD8 sending 0 P15 20 PZD9 sending 0 P15 21 PZD10 sending 0 P15 22 PZD11 sending 0 P15 23 PZD12 sending...

Page 141: ...eds the communication overtime the system will report PROFIBUS communication fault E DP 0 0s P15 26 Fault tiem of CANopen communica tion overtime 0 0 invalid 0 1 60 0s When this function code is set a...

Page 142: ...0 1 1 P16 05 Subnet mask 1 255 P16 06 Subnet mask 2 255 P16 07 Subnet mask 3 255 P16 08 Subnet mask 4 0 255 Set the subnet mask of Ethernet communication The format of IP subnet mask P16 13 P16 14 P1...

Page 143: ...g current of the inverter Range 0 0 5000 0A 0 0A P17 08 Motor power Display current power of the motor Setting range 300 0 300 0 the rated current of the motor 0 0 P17 09 Output torque Display the cur...

Page 144: ...current counting number of the inverter Range 0 65535 0 P17 19 AI1 input voltage Display analog AI1 input signal Range 0 00 10 00V 0 00V P17 20 AI2 input voltage Display analog AI2 input signal Range...

Page 145: ...pole angle Range 0 0 360 0 0 0 P17 30 Phase compensati on of SM Display synchronous motor phase compensation Range 180 0 180 0 0 0 P17 31 High freque ncy superimpos ed current of SM Display synchronou...

Page 146: ...5000 0A P17 36 Output torque Display the output torque Positive value is in the electromotion state and negative is in the power generating state Range 3000 0Nm 3000 0Nm 0 P17 37 Count value of motor...

Page 147: ...ring on Please check according to the installation list in chapter two Original powering operation Check to ensure there is no mistake in wiring and power supply switch on the air switch of the AC pow...

Page 148: ...Goodrive300 inverters Basic operation instruction 147...

Page 149: ...nel Keypad runnig command channel Communication runnig command channel Communication runnig command channel Keypad runnig command channel Terminal runnig command channel Note means the multi function...

Page 150: ...ynchronous motor 0 P02 01 Rated power of asynchronous motor 1 0 1 3000 0kW Depend on model P02 02 Rated frequency of asynchronous motor 1 0 01Hz P00 03 the Max frequency 50 00Hz P02 03 Rated speed of...

Page 151: ...ad the keypad function parameter to local address including the motor parameters 3 Download the keypad function parameter to local address excluding the motor parameter of P02 and P12 group 4 Download...

Page 152: ...he motor and torque current the current heft generating torque by controlling and measuring the stator current vector according to the principles of beamed magnetic field to control the range and phas...

Page 153: ...Default value P00 00 Speed control mode 0 Sensorless vector control mode 0 apply to AM and SM 1 Sensorless vector control mode 1 applying to AM 2 V F control 1 P00 15 Motor parameter autotuning 0 No o...

Page 154: ...y P03 02 P00 03 the Max frequency 10 00Hz P03 06 Speed loop output filter 0 8 corresponds to 0 28 10ms 0 P03 07 Compensation coefficient of electromotion slip 50 200 100 P03 08 Compensation coefficien...

Page 155: ...n in vector control 0 P03 15 Upper frequency of reverse rotation in vector control 0 Keypad P03 16 sets P03 14 P03 17 sets P03 15 1 AI1 2 AI2 3 AI3 4 Pulse frequency HDI setting upper limit frequency...

Page 156: ...f the motor 180 0 P03 22 Weakening coefficient in constant power zone 0 1 2 0 0 3 P03 23 Lowest weakening point in constant power zone 10 100 20 P03 24 Max voltage limit 0 0 120 0 100 0 P03 25 Pre exc...

Page 157: ...is comsisted of 5 dots The starting dot is 0Hz 0V and the ending dot is the basic frequency of the motor the rated voltage of the motor During the setting processing 0 f1 f2 f3 the basic frequency of...

Page 158: ...rnal output adjustment can be set to compensate the speed change caused by load fluctuation Setting range of slip compensation gain 0 200 of which 100 corresponds to the rated slip frequency Note Rate...

Page 159: ...Goodrive300 inverters Basic operation instruction 158...

Page 160: ...orless vector control mode 0 apply to AM and SM 1 Sensorless vector control mode 1 applying to AM 2 V F control 1 P00 03 Max output frequency P00 04 400 00Hz 50 00Hz P00 04 Upper limit of the running...

Page 161: ...r 1 0 0 110 0 00 0 P04 07 V F frequency 3 of motor 1 P04 05 P02 02 or P04 05 P02 16 00 00Hz P04 08 V F voltgage 3 of motor 1 0 0 110 0 00 0 P04 09 V F slip compensation gain of motor 1 0 0 200 0 0 0 P...

Page 162: ...e 2 of motor 2 0 0 110 0 00 0 P04 20 V F frequency 3 of motor 2 P04 05 P02 02 or P04 05 P02 16 00 00Hz P04 21 V F voltgage 3 of motor 2 0 0 110 0 00 0 P04 22 V F slip compensation gain of motor 2 0 0...

Page 163: ...otor 100 0 P04 32 Minimum output voltage 0 0 P04 31 the rated voltage of motor 0 0 7 5 Torque control Goodrive300 series inverters support two kinds of control mode torque control and rotation speed c...

Page 164: ...Goodrive300 inverters Basic operation instruction 163...

Page 165: ...Multi step torque setting 7 MODBUS communication setting torque 8 PROFIBUS CANopen communication setting torque 9 Ethernet communication setting torque 10 Reserved 0 P03 12 Keypad setting torque 300 0...

Page 166: ...er braking torque source 0 Keypad setting upper limit frequency P03 20 sets P03 18 P03 21 sets P03 19 1 AI1 2 AI2 3 AI3 4 HDI 5 MODBUS communication 6 PROFIBUS communication 7 Ethernet communication 8...

Page 167: ...ation autotune Otherwise misaction or damage may occur to the inverter or the mechanical devices When carry out autotune on the motor which is coupled with load the motor parameter won t be counted co...

Page 168: ...first running take motor 1 as the example Note 1 Set the motor parameters according to the name plate of the motor 2 During the motor autotune de couple the motor form the load if rotation autotune is...

Page 169: ...Detailed instruction of parameters Default value P00 01 Run command channel 0 Keypad running command 1 Terminal running command channel LOCAL REMOT flickering 2 Communication running command channel...

Page 170: ...oles pairs for synchronous motor 1 1 50 2 P02 18 Rated voltage of synchronous motor 1 0 1200V Depend on model P02 19 Rated current of synchronous motor 1 0 8 6000 0A Depend on model P02 20 Stator resi...

Page 171: ...Rated voltage of asynchronous motor 2 0 1200V Depend on model P12 05 Rated current of asynchronous motor 2 0 8 6000 0A Depend on model P12 06 Stator resistor of asynchronous motor 2 0 001 65 535 Depe...

Page 172: ...des three states start after the running command during normal powering on start after the restarting function becomes valid during normal powering on and start after the automatic fault reset Below i...

Page 173: ...Goodrive300 inverters Basic operation instruction 172...

Page 174: ...s Basic operation instruction 173 2 The starting logic figure of starting after the restarting function becomes valid during the normal powering on 3 The starting logic figure of starting after the au...

Page 175: ...2 Start up after rotation speed tracking 1 0 P01 01 Starting frequency of direct start 0 00 50 00Hz 0 50Hz P01 02 Retention time of the starting frequency 0 0 50 0s 0 0s P01 03 The braking current bef...

Page 176: ...when P01 16 1 0 05s P01 18 Terminal running protection when powering on 0 The terminal running command is invalid when powering on 1 The terminal running command is valid when powering on 0 P01 19 Ac...

Page 177: ...es 0 10 0 P08 29 Interval time of automatic fault reset 0 1 3600 0s 1 0s 7 8 Frequency setting Goodrive300 series inverters can set the frequency by various means The given channel can be divided into...

Page 178: ...0 P00 03 1 A frequ ency com man d the Max output frequency 0 UP DOWN enabling 0 valid invalid valid Invalid Terminal function 12 Frequency increasing decreasing setting temporal clear Terminal functi...

Page 179: ...channel Multi function terminal function 14 Switch from combination setting to A channel Multi function terminal function 15 Switch from combination setting to B channel A B B A B A B A B A B Max A B...

Page 180: ...ti step speed running setting 7 PID control setting 8 MODBUS communication setting 9 PROFIBUS communication setting 10 Ethernet communication setting reserved 11 Reserved 1 P00 08 B frequency command...

Page 181: ...y control selection 0 Only valid when P00 06 0 or P00 07 0 1 Valid for all frequency setting manner 2 Invalid for multi step speed when multi step speed has the priority LED hundreds action selection...

Page 182: ...erminals frequency changing ratio 0 01 50 00 Hz s 0 50 Hz s P17 00 Setting frequency Display current set frequency of the inverter Range 0 00Hz P00 03 0 00Hz P17 02 Ramp reference frequency Display cu...

Page 183: ...I2 HDI P05 00 0 HDI is high speed pulse input 1 HDI is switch input P05 49 0 frequency setting input 1 counter input 2 length counter input Analog curve input setting Analog input filter Relative para...

Page 184: ...of AI3 P05 33 P05 37 0 00V P05 45 Corresponding middle setting of AI3 100 0 100 0 0 0 P05 46 Upper limit of AI3 P05 35 10 00V 10 00V P05 47 Corresponding setting of the upper limit of AI3 100 0 100 0...

Page 185: ...e 2 analog output terminals 0 10V or 0 20mA and 1 high speed pulse output terminal Analog output signal can be filtered and the maximum and minimum values can be adjusted The analog output signals can...

Page 186: ...r 10 AI1 0 10V 0 20mA 11 AI2 0 10V 0 20mA 12 AI3 10V 10V 13 HDI 0 00 50 00kHz 14 Setting value 1 of MODBUS communication 1000 1000 1000 corresponds to 100 0 15 Setting value 2 of MODBUS communication...

Page 187: ...f the inverter 5 Output current relative to the rated current of the motor 6 Output voltage 7 Output power 8 Set torque value 9 Output torque 10 Analog AI1 input value 11 Analog AI2 input value 12 Ana...

Page 188: ...V P06 26 AO2 output filter time 0 000s 10 000s 0 000s P06 27 Lower output limit of HDO 0 0 P06 25 0 00 P06 28 Corresponding HDO output of lower limit 0 00 50 00kHz 0 0kHz P06 29 Upper output limit of...

Page 189: ...Goodrive300 inverters Basic operation instruction 188...

Page 190: ...time 6 Coast to stop The inverter closes off the output The motor is not controlled by the inverter during the stopping This method is usually to be used when the load inertia is big and it has no re...

Page 191: ...l and B frequency given channel The 14th function can realize the shifting between A frequency given channel and the combination setting channel set by P00 09 The 15th function can realize the shiftin...

Page 192: ...ency The inverter will stop at the current output and after canceling the function the inverter will continue to traverse run at the current frequency 27 Traverse reset return to the middle frequency...

Page 193: ...o terminal running command channel and the running command channel will come back to the original state if the function terminal is invalid 38 Switch commands to communication After the function termi...

Page 194: ...tation operation 3 3 wire control operation 4 Forward jogging 5 Reverse jogging 6 Coast to stop 7 Fault reset 8 Operation pause 9 External fault input 10 Increasing frequency setting UP 11 Decreasing...

Page 195: ...nd 40 Comsumption power clear 41 Comsumption power holding 42 63 Reserved P05 10 Polarity selection of the input terminals 0x000 0x1FF 0x000 P05 11 ON OFF filter time 0 000 1 000s 0 010s P05 12 Virtua...

Page 196: ...000s 0 000s P05 20 Switch on delay of S4 terminal 0 000 50 000s 0 000s P05 21 Switch off delay of S4 terminal 0 000 50 000s 0 000s P05 22 Switch on delay of S5 terminal 0 000 50 000s 0 000s P05 23 Swi...

Page 197: ...2 Digital input terminals state 0000 00FF 0 7 12 Digital input Goodrive300 series inverters have 2 relay output terminals and 1 Y output terminal and 1 high speed pulse output terminal in the standard...

Page 198: ...d P08 35 for detailed information 8 Frequency arrival Please refer to P08 36 for detailed information 9 Zero speed running Output ON signal when the output frequency and given frequency of the inverte...

Page 199: ...ning time of the inverter exceeds the setting time by P08 27 23 MODBUS communication virtual terminal output Output corresponding signal according to the setting value of MODBUS Output ON signal if th...

Page 200: ...ng count value arrival 19 Defined count value arrival 20 External fault valid 21 Length arrival 22 Running time arrival 23 MODBUS communication virtual terminals output 24 PROFIBUS communication virtu...

Page 201: ...is also a multi step speed generator The inverter can change the running frequency direction to meet the need of processing according to the running time automatically In the past this function needs...

Page 202: ...he running time of step 3 0 0 6553 5s min 0 0s P10 10 Multi step speed 4 100 0 100 0 0 0 P10 11 The running time of step 4 0 0 6553 5s min 0 0s P10 12 Multi step speed 5 100 0 100 0 0 0 P10 13 The run...

Page 203: ...he stop frequency 0 P10 34 Simple PLC 0 7 step ACC DEC time 0x0000 0XFFFF 0000 P10 35 Simple PLC 8 15 step ACC DEC time 0x0000 0XFFFF 0000 P05 01 P0 5 09 Digital input function selection 23 Simple PLC...

Page 204: ...Goodrive300 inverters Basic operation instruction 203...

Page 205: ...100 0 100 0 0 0 P10 15 The running time of step 6 0 0 6553 5s min 0 0s P10 16 Multi step speed 7 100 0 100 0 0 0 P10 17 The running time of step 7 0 0 6553 5s min 0 0s P10 18 Multi step speed 8 100 0...

Page 206: ...eed terminal 2 18 Multi step speed terminal 3 19 Multi step speed terminal 4 20 Multi step speed pause P17 27 Simple PLC and the current step of the multi step speed 0 15 7 15 PID control PID control...

Page 207: ...If the error is existent all the time the integration adjustor can cancel the static error effectively Vibration may occur as a result of unstable system caused by repeated over adjustment if the inte...

Page 208: ...d Generally it is not necessary to set Td which is 0 If it needs to be set set it to 30 of the value without vibration via the same method with P and Ti d Commission the system with and without load a...

Page 209: ...ion control is useless to control the vibration decrease the gain Relative parameters list Function code Name Detailed instruction of parameters Default value P09 00 PID reference source 0 Keypad P09...

Page 210: ...0 P09 10 Output lower limit of PID 100 0 P09 09 Max frequency or the Max voltage 0 0 P09 11 Detection value of feedback offline 0 0 100 0 0 0 P09 12 Detection time of feedback offline 0 0 3600 0s 1 0s...

Page 211: ...Goodrive300 inverters Basic operation instruction 210 convolution is required The working flowchart is as below...

Page 212: ...ication setting reserved 11 Reserved 0 P00 11 ACC time 1 0 0 3600 0s Depend on model P00 12 DEC time 1 0 0 3600 0s Depend on model P05 01 P05 09 Digital input function selection 26 Traverse Pause stop...

Page 213: ...omatically Function code Name Detailed instruction of parameters Default value P05 00 HDI input selection 0 High pulse input 1 Digital input 0 P05 40 Corresponding setting of the upper limit of AI2 P0...

Page 214: ...d length control Goodrive300 series inverters support fixed length control function which can input length counting pulse through HDI and then count the actual length according to the internal countin...

Page 215: ...01 P05 09 Digital input function selection 32 Length reset P06 01 P06 04 Digital output function selection 20 Length arrival P08 19 Setting length 0 65535m 0 P08 20 Actual length 0 65535m 0 P08 21 Pul...

Page 216: ...lue P07 27 Current fault type 0 P07 28 Previous fault type P07 29 Previous 2 fault type P07 30 Previous 3 fault type P07 31 Previous 4 fault type P07 32 Previous 5 fault type 0 No fault 1 IGBT U phase...

Page 217: ...OM operation fault EEP 22 PID response offline fault PIDE 23 Braking unit fault bCE 24 Running time arrival END 25 Electrical overload OL3 26 Panel communication fault PCE 27 Parameter uploading fault...

Page 218: ...inals state at current fault 0 P07 41 Running frequency at previous fault 0 00Hz P07 42 Ramp reference frequency at previous fault 0 00Hz P07 43 Output voltage at previous fault 0V P07 44 The output c...

Page 219: ...nstruction of parameters Default value P07 52 Output current at previous 2 fault 0 0A P07 53 Bus voltage at previous 2 fault 0 0V P07 54 The Max temperature at previous 2 fault 0 0 P07 55 Input termin...

Page 220: ...The inverter can be reset by pressing the keypad key STOP RST through digital input or by switching the power light When the fault has been removed the motor can be restarted 8 4 Fault history Functi...

Page 221: ...oad transients or is abnormal The grounding is short circuited or the output is phase loss There is strong external interference Increase the ACC time Check the input power Select the inverter with a...

Page 222: ...elect a proper motor OL3 Electrical overload The inverter will report overload pre alarm according to the set value Check the load and the overload pre alarm point SPI Input phase loss Phase loss or f...

Page 223: ...e Hoare Change the main control panel tE Motor autotun ing fault The motor capacity does not comply with the inverter capability The rated parameter of the motor does not set correctly The offset betw...

Page 224: ...s fault in the current detection circuit Check if the connection of the motor is normal or not Change the Hoare Change the main control panel dEu Speed deviation fault The load is too heavy or stalled...

Page 225: ...he keypad wires and ensure whether there is mistake Change the hardware and ask for service Change the hardware and ask for service DNE Parameters downloading fault The connection of the keypad wires...

Page 226: ...is too strong Check the relative setting Check the communication method selection Check the environment and avoid the interference E CAN CANopen communicatio n fault The connection is not sound Corres...

Page 227: ...Goodrive300 inverters Fault tracking 226 8 6 2 Motor vibration...

Page 228: ...Goodrive300 inverters Fault tracking 227 8 6 3 Overvoltage 8 6 4 Undervoltage fault...

Page 229: ...d all the time Select right motor Low the load Change the motor Set proper carrier frequency Add output filter If the it is the inverter fault please contact with our company Yes No Yes No Yes No Yes...

Page 230: ...oost Check if the torque boost is too high Check if the motor is special Reduce the inertia of the load and increase the capacity of the inverter Check if it is V F control Contact with our company Ch...

Page 231: ...f there is interference source Parameters autotune Check if the ACC DEC time is too short Set right motor type and parameters Check if it needs parameters autotune Change the motor Check if the motor...

Page 232: ...o the manual Ambient environment Ensure there are no tools or other foreign or dangerous objects Visual examination There are no tools or dangerous objects Voltage Ensure the main circuit and control...

Page 233: ...ere is no damage Visual examination NA Ensure that there is no weeping color changing crackles and cassis expansion Visual examination NA Ensure the safety valve is in the right place Estimate the usa...

Page 234: ...ugh Visual examination NA Ensure there are no loose screws and contactors Fasten up NA Ensure there is no smelling and color changing Smelling and visual examination NA Ensure there are no crackles da...

Page 235: ...The operating hours can be found through P07 15 Fan failure can be predicted by the increasing noise from the fan bearings If the inverter is operated in a critical part of a process fan replacement i...

Page 236: ...charging 50 rated voltage for 2 hours charging 75 rated voltage for 2 hours charging 100 rated voltage for 2 hours Use voltage adjusting power supply to charge the inverter The right selection of the...

Page 237: ...al injury or death or damage to the equipment Change electrolytic capacitors if the working hours of electrolytic capacitors in the inverter are above 35000 Please contact with the local offices or di...

Page 238: ...nt of being monitored There are two transmission modes for Modbus protocol ASCII mode and RTU Remote Terminal Units mode On one Modbus network all devices should select same transmission mode and thei...

Page 239: ...ng drive A and B is among 2 6V it is logic 1 if the electrical level is among 2V 6V it is logic 0 485 on the terminal board corresponds to A and 485 to B Communication baud rate means the binary bit n...

Page 240: ...a right interface to the upper monitor of the computer select the interface of RS232 RS485 converter such as COM1 after the wiring and set the basic parameters such as communication baud rate and digi...

Page 241: ...ice Fig 10 5 star connection It is recommended to use shield cables in multiple connection The basic parameter of the devices such as baud rate and digital check bit in RS485 should be the same and th...

Page 242: ...application The Modbus minimum idle time between frames should be no less than 3 5 bytes The network device is detecting even during the interval time the network bus When the first field the address...

Page 243: ...nd then send the result with the message When the receiver gets this message they will calculate anther result according to the same method and compare it with the sending one If two results are the s...

Page 244: ...an error in the communication During CRC 0 FFFF will be stored And then deal with the continuous 6 above bytes in the frame and the value in the register Only the 8Bit data in every character is effec...

Page 245: ...d the working stage of the inverter For example read continuous 2 data content from0004H from the inverter with the address of 01H read the content of data address of 0004H and 0005H the frame structu...

Page 246: ...C CHK high bit 9DH END T1 T2 T3 T4 transmission time of 3 5 bytes The meaning of the response is that ADDR 01H means the command message is sent to the inverter with the address of 01H and ADDR occupi...

Page 247: ...06H High bit of writing data address 00H Low bit of writing data address 04H data content 13H data content 88H CRC CHK low bit C5H CRC CHK high bit 6EH END T1 T2 T3 T4 transmission time of 3 5 bytes R...

Page 248: ...4 transmission time of 3 5 bytes ADDR 01H CMD 08H High bit of sub function code 00H Low bit of sub function code 00H High bit of data content 12H Low bit of data content ABH Low bit of CRC ADH High bi...

Page 249: ...requently which may shorten the usage time of EEPROM For users some functions are not necessary to be stocked on the communication mode The needs can be met on by changing the value in RAM Changing th...

Page 250: ...cy setting during reverse rotation 0 Fmax unit 0 01Hz W R 2007H The upper limit torque of electromotion torque 0 3000 1000 corresponds to the 100 0 of the rated current of the motor W R 2008H The uppe...

Page 251: ...i1 2 00 motor 1 01 motor 2 10 motor 3 11 motor 4 Bit3 0 asynchronous motor 1 synchronous motor Bit4 0 pre alarm without overload 1 overload pre alarm Bit5 Bit6 00 keypad control 01 terminal contorl 10...

Page 252: ...ifying code of the inverter 3016H R Fault code 5000H R R W characteristics means the function is with read and write characteristics For example communication control command is writing chrematistics...

Page 253: ...nge or default value in the function parameter list If there are figures behind the radix point n 1 then the fieldbus ratio value m is10n Take the table as the example If there is one figure behind th...

Page 254: ...ss Especially the combination of the register and the transmitting bytes are invalid 03H Illegal value When there are invalid data in the message framed received by slave Note This error code does not...

Page 255: ...will be following function codes 0 0 0 0 0 0 1 1 Hex 03H For normal responses the slave responds the same codes while for objection responses it will return 1 0 0 0 0 0 1 1 Hex 83H Besides the functio...

Page 256: ...the response message is as below The data content is 0003H From the table 1 the inverter stops Watch the current fault type to the previous 5 times fault type of the inverter through commands the cor...

Page 257: ...er Set the Max Output frequency of the inverter with the address of 03H as100Hz See the figures behind the radix point the fieldbus ratio value of the Max output frequency P00 03 is 100 100Hz timed by...

Page 258: ...no response to the communication or the inverter returns abnormal fault The possible reason for no response to the communication Selecting wrong serial interface for example if the converter is COM1 s...

Page 259: ...ber optic cable Baud rate is from 9 6Kbit s to 12Mbit s The maximum bus cable length is between 100 m and 1200 m specific length depending on the selected transmission rate see chapter Technical Data...

Page 260: ...s a subsidiary device The following functions can be completed using EC TX 103 communication card Send control commands to inverter start stop fault reset etc Send speed or given torque signal to inve...

Page 261: ...NZHEN INVT ELECTRIC CO LTD or suppliers if there is something missing Notice will not be given for the reason of product upgrades A 2 6 Installation of EC TX 103 communication card A 2 6 1 Mechanical...

Page 262: ...ed by the spinning switch on the module The left switch shows the first number and the right one show the second number Node address 10 x the first digital value the second digital value x 1 2 Bus ter...

Page 263: ...ound 6 5V BUS Isolated 5V DC power supply 7 Unused 8 A Line Negative data twisted pair cables 2 9 Unused Housing SHLD PROFIBUS shielded cable 5V and GND_BUS are used in the fieldbus terminals Some dev...

Page 264: ...e below shows the relationship between transmission rate and distance Transmission rate kbps A wire m B wire m 9 6 1200 1200 19 2 1200 1200 93 75 1200 1200 187 5 1000 600 500 400 200 1500 200 12000 10...

Page 265: ...lding foil both ends should be connected to ground Using shielding area should be large enough to maintain a good conductivity And data lines must be separated from high voltage Stub line segment shou...

Page 266: ...f this parameter is not defined communication between the modules and inverter can not be established 3 Node address In PROFIBUS network each device corresponds to a unique node address you can use th...

Page 267: ...hen give feedback signal EC TX 103 communication card supports PROFIBUS DP protocol 2 Service access point PROFIBUS DP has access to PROFIBUS data link layer Layer 2 services through service access po...

Page 268: ...refer to inverter manual to know bit code Given value Inverter can receive control information by several ways these channels include analog and digital input terminals inverter control board and modu...

Page 269: ...trol disable 1 Electric consumption clear enable 12 ELECTRIC CONSUMPTION CLEAR 0 Electric consumption clear disable 1 Pre exciation enable 13 PRE EXCIATION 0 Pre exciation disable 1 DC braking enable...

Page 270: ...0 Fmax unit 0 01Hz 7 Electromotion torque upper limit 0 3000 1000 corresponds to 100 0 of the rated current of the motor 8 Braking torque upper limit 0 2000 1000 corresponds to 100 0 of the rated cur...

Page 271: ...RM 0 Non overload pre alarm 0 Keypad control 13 1 Terminal control 2 Communication control 14 RUN STOP MODE 3 Reserved 1 Heartbeat feedback 15 HEARTBEAT FEEDBACK 0 No heartbeat feedback Actual value A...

Page 272: ...0 Motor rated torque 0 PKW area parameter identification marks PKW1 value area PKW area describes treatment of parameter identification interface PKW interface is a mechanism which determine parameter...

Page 273: ...follows Definition of task logo PKW1 Request label From master to slave Response label Request Function Positive confirmation Negative confirmation 0 No task 0 1 Request parameter value 1 2 3 2 Modifi...

Page 274: ...operational state 7 Request isn t supported 8 Request can t be completed due to communication error 9 Fault occurs when write operation to stationary store 10 Request fails due to timeout 11 Paramete...

Page 275: ...1 00 04 00 00 50 xx xx xx xx xx xx xx xx 0001 Response Parameter values refreshed 00 Example for PZD Transmission of PZD area is achieved through inverter function code please refer to relevant INVT i...

Page 276: ...state 4 Offline Fault Red ON module offline and data can t be exchanged OFF module is not in offline state 1 Flicker frequency 1Hz configuration error The length of user parameter data sets is differe...

Page 277: ...supply voltage within one voltage range Note 1 The maximum allowed motor shaft power is limited to 1 5 PN If the limit is exceeded motor torque and current are automatically restricted The function p...

Page 278: ...B 2 2 3 Carrier frequency derating For Goodrive300 series inverters different power level corresponds to different carrier frequency range The rated power of the inverter is based on the factory carri...

Page 279: ...ty and motor cable length To comply with the European EMC Directive standard IEC EN 61800 3 use the following maximum motor cable lengths for 4 kHz switching frequency All frame sizes with external EM...

Page 280: ...ions EMC product standard EN 61800 3 2004 contains the EMC requirements to the inverter First environment domestic environment includes establishments connected to a low voltage network which supplies...

Page 281: ...mestic environment this product may cause radio inference in which case supplementary mitigation measures may be required B 6 2 Category C3 The immunity performance of the drive complies with the dema...

Page 282: ...w The dimensions are given in millimeters andinches C 2 Keypad structure C 2 1 Structure chart C 2 2 Installaiton bracket optional Note It is necessary to use M3 screw or installation bracket to fix t...

Page 283: ...Goodrive300 inverters Appendix C 282 C 3 Inverter structure C 4 Dimensions for inverters of AC 3PH 380V 15 440V 10 C 4 1 Wall installation Wall installation of 380V 1 5 30kW inverters...

Page 284: ...llation of 380V 132 200kW inverters Wall installation of 380V 220 315kW inverters Installation dimension unit mm Model W1 W2 H1 H2 D1 Installation hole 1 5kW 2 2kW 126 115 193 175 174 5 5 4kW 5 5kW 14...

Page 285: ...0kW 255 237 407 384 245 7 37kW 55kW 270 130 555 540 325 7 75kW 110kW 325 200 680 661 365 9 5 132kW 200kW 500 180 870 850 360 11 220kW 315kW 680 230 960 926 380 13 C 4 2 Flange installation Flange inst...

Page 286: ...34 220 190 16 5 174 5 65 5 5 4kW 5 5kW 170 131 150 9 5 292 276 260 10 181 79 5 6 7 5kW 11kW 191 151 174 11 5 370 351 324 15 216 2 113 6 15kW 18 5kW 250 210 234 12 375 356 334 10 216 108 6 22kW 30kW 27...

Page 287: ...stalltion Floor installation of 380V 220 315kW inverters Floor installation of 380V 350 500kW inverters Model W1 W2 W3 W4 H1 H2 D1 D2 Installation hole 220kW 315kW 750 230 714 680 1410 1390 380 150 13...

Page 288: ...1 Wall installation Wall installation of 660V 22 132kW inverters Wall installation of 660V 160 220kW inverters Wall installation of 660V 250 350kW inverters Installation dimension unit mm Model W1 W2...

Page 289: ...0 13 C 5 2 Flange installation Flange installation of 660V 22 132kW inverters Flange installation of 660V 160 220kW inverters Model W1 W2 W3 W4 H1 H2 H3 H4 D1 D2 Installation hole 22kW 45kW 270 130 26...

Page 290: ...stalltion Floor installation of 660V 250 350kW inverters Floor installation of 660V 400 630kW inverters Model W1 W2 W3 W4 H1 H2 D1 D2 Installation hole 250kW 350kW 750 230 714 680 1410 1390 380 150 13...

Page 291: ...drive300 series D 2 Peripherial wiring Below is the peripherial wiring of Goodrive300 series inverters Note 1 The inverter of 380V 30kW are embedded with braking unit 2 The inverters of 380V 37kW and...

Page 292: ...nverters of 380V 37kW and of 660V have external DC reactors Input filter Control the electromagnetic interference generated from the inverter please install close to the input terminal side of the inv...

Page 293: ...wed for input cabling but a shielded symmetrical cable is recommended Compared to a four conductor system the use of a symmetrical shielded cable reduces electromagnetic emission of the whole drive sy...

Page 294: ...ables It is recommended to use the screen cable on complex electrical magnetic condition Do not make any voltage tolerance or insulation resistance tests for example hi pot or megger on any part of th...

Page 295: ...3 GD300 090G 4 95 50 35 95 35 150 25 70 50 150 M10 18 23 GD300 110G 4 120 70 95 300 70 300 35 300 70 240 M10 18 23 GD300 132G 4 185 95 95 300 70 300 35 300 95 240 GD300 160G 4 240 120 95 300 95 300 70...

Page 296: ...120 70 95 300 70 300 35 300 70 240 GD300 220G 6 185 95 95 300 70 300 35 300 95 240 GD300 250G 6 185 95 95 300 70 300 35 300 95 240 GD300 280G 6 240 120 95 300 95 300 70 300 120 240 GD300 315G 6 95 2P...

Page 297: ...U V and W 2 Measure the insulation resistance between each phase conductor and the Protective Earth conductor using a measuring voltage of 500 V DC For the insulation resistance of other motors pleas...

Page 298: ...15 16 10 GD300 2R2G 4 17 4 16 10 GD300 004G 4 30 25 16 GD300 5R5G 4 45 25 16 GD300 7R5G 4 60 40 25 GD300 011G 4 78 63 32 GD300 015G 4 105 63 50 GD300 018G 4 114 100 63 GD300 022G 4 138 100 80 GD300 03...

Page 299: ...05 63 50 GD300 037G 6 114 100 63 GD300 045G 6 138 100 80 GD300 055G 6 186 125 95 GD300 075G 6 270 200 135 GD300 090G 6 270 200 135 GD300 110G 6 315 200 170 GD300 132G 6 420 250 230 GD300 160G 6 480 31...

Page 300: ...80V 37Kw and of 660V are equipped with internal DC reactors for the improvement of power factors and the avoidance of damage from high input current to the rectifying components because of the high ca...

Page 301: ...DCL2 400 4 OCL2 400 4 GD300 500G 4 Standard DCL2 500 4 OCL2 500 4 Note 1 The rated derate voltage of the input reactor is 2 15 2 The power factor of the input side is above 90 after installing DC rea...

Page 302: ...tandard DCL2 630G 6 OCL2 630G 6 Note 1 The rated derate voltage of the input reactor is 2 15 2 The power factor of the input side is above 90 after installing DC reactor 3 The rated derate voltage of...

Page 303: ...type L Common type H High performance type F Utilization environment of the filters A the first envirtonment IEC61800 3 2004 category C1 EN 61800 3 2004 B the first envirtonment IEC61800 3 2004 catego...

Page 304: ...GD300 160G 4 GD300 200G 4 FLT P04400L B FLT L04400L B GD300 220G 4 GD300 250G 4 GD300 280G 4 FLT P04600L B FLT L04600L B GD300 315G 4 GD300 350G 4 GD300 400G 4 FLT P04800L B FLT L04800L B GD300 500G...

Page 305: ...g unit when the motor brakes sharply or the motor is driven by a high inertia load The motor will become a generator if its actual rotating speed is higher than the corresponding speed of the referenc...

Page 306: ...power of the braking resistors according to actual utilization D 8 1 1 AC 3PH 380V 15 440V 10 The inverters of 380V 30kW have embedded braking units but the inverters of 380V 37kW have optional braki...

Page 307: ...GD300 280G 4 3 6 2 21 2 105 2 168 2 GD300 315G 4 3 2 2 24 2 118 2 189 2 GD300 350G 4 2 8 2 27 2 132 2 210 2 GD300 400G 4 Two DBU100H 320 4 2 4 2 30 2 150 2 240 2 2 2 2 GD300 500G 4 Two DBU100H 400 4 2...

Page 308: ...power of the braking resistor Model Model of braking unit Braking Resistor at 100 of the braking torque 10 braking 50 braking 80 braking The cousumped power of the braking resistor GD300 022G 6 55 4 1...

Page 309: ...the external braking units please see the instructions of the energy braking units to set the voltage degree of the braking unit Incorrect voltage degree may affect the normal running of the inverter...

Page 310: ...s of 380V 37kW need external braking units The inverters of 660V need external braking units are the wiring terminals of the braking units The wiring length between the terminals of the inverter and t...

Page 311: ...in question A listing of INVT sales support and service contacts can be found on www invt com cn E 1 2 Feedback on INVT Inverters manuals Your comments on our manuals are welcome Go to www invt com c...

Page 312: ...1 1 0 0 1 0 0 7 7 9 C E 66001 00035 201303 V1 4...

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INVT GD300-004G-4, Operation Manual

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Summary of Contents for GD300-004G-4

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