Dynapac PL 1000 RS, Operation & Maintenance Manual

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4
PL1000
RS_G
BI
VZ.
fm
4-
6
- 04.
07
F Maintenance ............................................................................ 1
1 Safety regulations for maintenance ........................................................... 1
2 Liability is rendered null and void if non-genuine spares or wearing
parts or incorrect fuel substances are used. .............................................. 2
3 Maintenance intervals ............................................................................... 2
3.1 Power unit - engine .................................................................................... 9
Fuel tank ................................................................................................ 9
Diesel engine ....................................................................................... 10
Oil changes .......................................................................................... 11
Oil filter ................................................................................................. 11
Fuel filter .............................................................................................. 12
Draining water from the fuel filter ......................................................... 12
Bleed fuel system ................................................................................ 13
Air cleaner ........................................................................................... 14
Radiator ............................................................................................... 14
Radiator ............................................................................................... 15
Drive belt .............................................................................................. 16
3.2 Hydraulics ................................................................................................ 17
Hydraulic oil tank ................................................................................. 17
Changing the hydraulic oil ................................................................... 18
Suction-return hydraulic filter .............................................................. 19
Hydraulic hoses ................................................................................... 19
Pump-pedestal ..................................................................................... 20
3.3 Drive wheels, chassis legs ....................................................................... 21
Planetary gears .................................................................................... 21
3.4 Milling section .......................................................................................... 23
Milling drum ......................................................................................... 23
Dismantling milling drum ...................................................................... 23
Bits, wearing sleeves, bit blocks .......................................................... 25
SYSTEM KPF201 (o) ........................................................................... 25
SYSTEM KPF301 (o) ........................................................................... 26
Dismantling the bits ............................................................................. 29
Installing the bits .................................................................................. 29
Dismantling the wearing sleeves ......................................................... 30
............................................................................................................. 30
Fitting the wearing sleeves .................................................................. 32
Replacing the bit box ........................................................................... 33
Belt drive .............................................................................................. 34
Clutch ................................................................................................... 35
Angular gear ........................................................................................ 36
Milling drum gearbox ........................................................................... 38
Side boards .......................................................................................... 40
Sliding shoes ....................................................................................... 40
Support plates ...................................................................................... 41
Moldboard / Scraper ............................................................................ 42
Fräskasten-Schraubenverbindungen ................................................... 43