6-7
Clutch, Gearshift
●
Check the slots
in the clutch outer for nicks
or indentations made by the clutch discs. If
necessary replace them.
●
Measure the clutch outer inside diameter.
Service Limit:28.030mm(1.1035in)
●
Measure the clutch outer guide outsider
diameter.
Service Limit:27.950mm(1.1004in)
Installation
●
Installation is essentially the reverse order of
removal.
Gear Shift Linkager
Removal
●
Remove the following:
- Gear change pedal from the gear shift
spindle
- Right crank case cover
- Clutch ass
’
y
●
Remove the gear shift spindle and thrust
washer.
●
Remove the gear shift cam bolt, cam, and
dowel pins.
●
Remove the drum stopper arm bolt, stopper
arm, collar, and spring.
Gear Change Pedal
Gear Change Pedal
Gear Change Pedal
Gear Change Pedal
Gear Change Pedal
Gear Change Pedal
Gear Change Pedal
Gear Change Pedal
Gear Change Pedal
Gear Change Pedal
Gear Change Pedal
Gear Change Pedal
Gear Change Pedal
Thrust Washer
Thrust Washer
Thrust Washer
Thrust Washer
Thrust Washer
Thrust Washer
Thrust Washer
Thrust Washer
Thrust Washer
Thrust Washer
Thrust Washer
Thrust Washer
Thrust Washer
Thrust Washer
Gear Shift Spindle
Gear Shift Spindle
Gear Shift Spindle
Gear Shift Spindle
Gear Shift Spindle
Gear Shift Spindle
Gear Shift Spindle
Gear Shift Spindle
Gear Shift Spindle
Gear Shift Spindle
Gear Shift Spindle
Gear Shift Spindle
Gear Shift Spindle
Gear Shift Spindle
Gear Shift Cam
Gear Shift Cam
Gear Shift Cam
Gear Shift Cam
Gear Shift Cam
Gear Shift Cam
Gear Shift Cam
Gear Shift Cam
Gear Shift Cam
Gear Shift Cam
Gear Shift Cam
Gear Shift Cam
Gear Shift Cam
Bolt
Bolt
Bolt
Bolt
Bolt
Bolt
Bolt
Bolt
Bolt
Bolt
Bolt
Bolt
Bolt
Drum Stopper Arm
Drum Stopper Arm
Drum Stopper Arm
Drum Stopper Arm
Drum Stopper Arm
Drum Stopper Arm
Drum Stopper Arm
Drum Stopper Arm
Drum Stopper Arm
Drum Stopper Arm
Drum Stopper Arm
Drum Stopper Arm
Drum Stopper Arm
Summary of Contents for DAYSTAR -
Page 1: ...SERVICE MANUAL...
Page 22: ...MEMO...
Page 38: ...Fuel System 4 0...
Page 55: ...MEMO...
Page 56: ...6 0 Clutch Gearshift...
Page 69: ...7 0 A C Generator Starter Clutch...
Page 78: ...MEMO...
Page 79: ...8 0 Cylinder Head Valve...
Page 96: ...MEMO...
Page 97: ...9 0 Cylinder Piston...
Page 105: ...10 0 Crank Case Transmission Crankshaft 1 2kgf m 12N m 1 1kgf m 11N m...
Page 126: ...12 5 MEMO...
Page 127: ...13 0 Front Wheel Front Fork Steering...
Page 149: ...14 0 Rear Wheel Rear Brake Suspension...
Page 161: ...15 0 Hydraulic Brake...
Page 173: ...16 0 Charging System Battery Regulator Rectifier Fuse Battery AC Generator...
Page 181: ...17 0 Ignition System A C Generator Spark Plug Ignition Coil CDI Unit...
Page 188: ...MEMO...
Page 189: ...18 0 Electric Starter Starter Motor Battery Starter Magnetic Switch...
Page 196: ...MEMO...
Page 197: ...19 0 Lights Switches Horn...
Page 208: ...20 1 Wiring Diagram 20 Wiring Diagram 20...
Page 209: ...MEMO...