10-7
Crank Case / Transmission / Crankshaft / Kick Starter
●
Measure the state of vertical flux of the
Connecting Rod end by X and Y direction.
Service Limit:0.05mm(0.002in)
Crankcase Bearing
●
Remove the transmission and crank shaft.
Inspection
●
Turn the Inner race of bearing with fingers and
inspect for smooth turning. Also inspect that
the outer race is driven into the case exactly. If
the clearance is excessive, or the driving for
the case is loose, remove and replace them.
•
Replace the transmission bearing with the right
and left sets.
Replacement
L. Crankcase
●
Remove the main shaft bearing with the tools.
Tool: Bearing remover set 15mm
- Remover ass'y 15mm
- Sliding weight
Remover shaft
Remover head
●
Remove the counter shaft bearing and oil seal.
●
Coat the new bearing with clean engine oil,
and install it into the crank case.
Tool:
Main shaft bearing:
Driver
Attachment, 32
×
35mm
Counter shaft bearing:
Driver
Attachment, 42
×
47mm
Pilot, 20mm
●
Install the new counter shaft oil seal.
●
Inspect the gear shift spindle oil seal for wear
and damaging, must be replaced if necessary.
!
CAUTION
△
X
X
Y
Y
Main Shaft Bearing
Main Shaft Bearing
Main Shaft Bearing
Main Shaft Bearing
Main Shaft Bearing
Main Shaft Bearing
Main Shaft Bearing
Main Shaft Bearing
Main Shaft Bearing
Main Shaft Bearing
Main Shaft Bearing
Main Shaft Bearing
Main Shaft Bearing
Attachment
Attachment
Attachment
Attachment
Attachment
Attachment
Attachment
Attachment
Attachment
Attachment
Attachment
Attachment
Attachment
Driver
Driver
Driver
Driver
Driver
Driver
Driver
Driver
Driver
Driver
Driver
Driver
Driver
Counter Shaft Oil Seal
Counter Shaft Oil Seal
Counter Shaft Oil Seal
Counter Shaft Oil Seal
Counter Shaft Oil Seal
Counter Shaft Oil Seal
Counter Shaft Oil Seal
Counter Shaft Oil Seal
Counter Shaft Oil Seal
Counter Shaft Oil Seal
Counter Shaft Oil Seal
Counter Shaft Oil Seal
Counter Shaft Oil Seal
Gear Shift Spin Oil Seal
Gear Shift Spin Oil Seal
Gear Shift Spin Oil Seal
Gear Shift Spin Oil Seal
Gear Shift Spin Oil Seal
Gear Shift Spin Oil Seal
Gear Shift Spin Oil Seal
Gear Shift Spin Oil Seal
Gear Shift Spin Oil Seal
Gear Shift Spin Oil Seal
Gear Shift Spin Oil Seal
Gear Shift Spin Oil Seal
Gear Shift Spin Oil Seal
Summary of Contents for DAYSTAR -
Page 1: ...SERVICE MANUAL...
Page 22: ...MEMO...
Page 38: ...Fuel System 4 0...
Page 55: ...MEMO...
Page 56: ...6 0 Clutch Gearshift...
Page 69: ...7 0 A C Generator Starter Clutch...
Page 78: ...MEMO...
Page 79: ...8 0 Cylinder Head Valve...
Page 96: ...MEMO...
Page 97: ...9 0 Cylinder Piston...
Page 105: ...10 0 Crank Case Transmission Crankshaft 1 2kgf m 12N m 1 1kgf m 11N m...
Page 126: ...12 5 MEMO...
Page 127: ...13 0 Front Wheel Front Fork Steering...
Page 149: ...14 0 Rear Wheel Rear Brake Suspension...
Page 161: ...15 0 Hydraulic Brake...
Page 173: ...16 0 Charging System Battery Regulator Rectifier Fuse Battery AC Generator...
Page 181: ...17 0 Ignition System A C Generator Spark Plug Ignition Coil CDI Unit...
Page 188: ...MEMO...
Page 189: ...18 0 Electric Starter Starter Motor Battery Starter Magnetic Switch...
Page 196: ...MEMO...
Page 197: ...19 0 Lights Switches Horn...
Page 208: ...20 1 Wiring Diagram 20 Wiring Diagram 20...
Page 209: ...MEMO...