DAELIM DAYSTAR -, Service Manual

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1. If the engine must be running to do some work, make sure the area is well-ventilated. Never run the
engine in an enclosed area. The exhaust contains poisonous carbon monoxide gas that may cause loss
of consciousness and lead to death.
2. The battery contains sulfuric acid(electrolyte) Contact with skin or eyes may cause severe burns. Wear
protective clothing and a face shield. If electrolyte gets on your skin, flush with water. If electrolyte
gets on your eyes, flush with water and call physician. Electrolyte is poisonous. Keep out of reach of
children.
3. Gasoline is extremely flammable and is explosive under certain conditions. Work in a well ventilated
area with the engine stopped. Do not smoke or allow flames or sparks in your working area.
4. Used engine oil may cause skin cancer if repeatedly left in contact with the skin for prolonged period.
Although this is unlikely unless you handle used oil on a daily basis, it is still advisable to thoroughly
wash your hands with soap and water as soon as possible after handling used oil.
Service Rules
1. Use genuine DAELIM or DAELIM recommended parts and lubricants or their equivalents.
2. Use the special tools designed for this product.
3. Install new gaskets, o-ring, piston pins, clips, cotter pins, etc. When reassembling.
4. When tightening a series of bolt or nuts, begin with the larger-diameter of inner bolts first, and tighten
to the specified torque diagonally, in incremental steps unless a particular sequence is specified.
5. Use only metric tools when servicing this motorcycle. Metric bolts, nuts, and screws are not
interchangeable with English fasteners.
6. Clean parts in cleaning solvent upon disassembly. Remove the cleanser with compressed air.
7. Lubricate any sliding surface before reassembly with recommended grease.
8. After reassembly, check all parts for proper installation and operation.
General Information
General Safety
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1-1
Service Rules
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1-1
Model Identification
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1-2
Specification
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1-3
Torque Values
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1-5
Safety Notice
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1-7
Tools / Tester gauge / Valve Seat Cut
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1-8
Cable & Harness Routing
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1-10
1. General Information
1
1-1
General Safety
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WARNING
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