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5-4
Engine Removal / Installation
Engine Installation
Engine installation is essentially the reverse order
of removal.
•
Carefully align mounting points with the jack
to prevent damage from mounting bolt threads
and wire harness and cables.
•
Be careful not to damage any part of the frame
and bolt nuts.
•
Be sure to install the cables, tubes, and wires
to their correct positions(
⇨
1-11~13).
Torque
Engine hanger bolts:
(Front 1) 2.7kgf-m(27N.m)
(Front 1, Rear 2) 4.9kgf-m(49N.m)
Gear change arm bolt 1.2kgf-m(12N.m)
Drive sprocket bolt
1.2kgf-m(12N.m)
●
Inspect the following after installing the
engine.
- Engine oil
- Throttle glip operation
- Clutch lever operation
- Drive chain
NOTE
Summary of Contents for DAYSTAR -
Page 1: ...SERVICE MANUAL...
Page 22: ...MEMO...
Page 38: ...Fuel System 4 0...
Page 55: ...MEMO...
Page 56: ...6 0 Clutch Gearshift...
Page 69: ...7 0 A C Generator Starter Clutch...
Page 78: ...MEMO...
Page 79: ...8 0 Cylinder Head Valve...
Page 96: ...MEMO...
Page 97: ...9 0 Cylinder Piston...
Page 105: ...10 0 Crank Case Transmission Crankshaft 1 2kgf m 12N m 1 1kgf m 11N m...
Page 126: ...12 5 MEMO...
Page 127: ...13 0 Front Wheel Front Fork Steering...
Page 149: ...14 0 Rear Wheel Rear Brake Suspension...
Page 161: ...15 0 Hydraulic Brake...
Page 173: ...16 0 Charging System Battery Regulator Rectifier Fuse Battery AC Generator...
Page 181: ...17 0 Ignition System A C Generator Spark Plug Ignition Coil CDI Unit...
Page 188: ...MEMO...
Page 189: ...18 0 Electric Starter Starter Motor Battery Starter Magnetic Switch...
Page 196: ...MEMO...
Page 197: ...19 0 Lights Switches Horn...
Page 208: ...20 1 Wiring Diagram 20 Wiring Diagram 20...
Page 209: ...MEMO...