10-9
Crank Case / Transmission / Crankshaft / Kick Starter
Transmission Assembly
●
Coat the gear and gear bush with clean engine
oil and install the mainshaft and counter shaft.
●
Check the gears for freedom of movement or
rotation on the shaft.
•
Note the installation direction of each snap
ring.
Do not use the worn snap ring again.
Check the snap rings are seated in the grooves
spinning the rings. Align the end gaps of the
snap ring with the grooves of spline.
●
Install the mainshaft and countershaft into the
left crankcase together.
NOTE
Main Shaft
Main Shaft
Main Shaft
Main Shaft
Main Shaft
Main Shaft
Main Shaft
Main Shaft
Main Shaft
Main Shaft
Main Shaft
Main Shaft
Main Shaft
Counter Shaft
Counter Shaft
Counter Shaft
Counter Shaft
Counter Shaft
Counter Shaft
Counter Shaft
Counter Shaft
Counter Shaft
Counter Shaft
Counter Shaft
Counter Shaft
Counter Shaft
Main Shaft Bearing
Main Shaft Bearing
Main Shaft Bearing
Main Shaft Bearing
Main Shaft Bearing
Main Shaft Bearing
Main Shaft Bearing
Main Shaft Bearing
Main Shaft Bearing
Main Shaft Bearing
Main Shaft Bearing
Main Shaft Bearing
Main Shaft Bearing
Remover 15mm
Remover 15mm
Remover 15mm
Remover 15mm
Remover 15mm
Remover 15mm
Remover 15mm
Remover 15mm
Remover 15mm
Remover 15mm
Remover 15mm
Remover 15mm
Remover 15mm
Summary of Contents for DAYSTAR -
Page 1: ...SERVICE MANUAL...
Page 22: ...MEMO...
Page 38: ...Fuel System 4 0...
Page 55: ...MEMO...
Page 56: ...6 0 Clutch Gearshift...
Page 69: ...7 0 A C Generator Starter Clutch...
Page 78: ...MEMO...
Page 79: ...8 0 Cylinder Head Valve...
Page 96: ...MEMO...
Page 97: ...9 0 Cylinder Piston...
Page 105: ...10 0 Crank Case Transmission Crankshaft 1 2kgf m 12N m 1 1kgf m 11N m...
Page 126: ...12 5 MEMO...
Page 127: ...13 0 Front Wheel Front Fork Steering...
Page 149: ...14 0 Rear Wheel Rear Brake Suspension...
Page 161: ...15 0 Hydraulic Brake...
Page 173: ...16 0 Charging System Battery Regulator Rectifier Fuse Battery AC Generator...
Page 181: ...17 0 Ignition System A C Generator Spark Plug Ignition Coil CDI Unit...
Page 188: ...MEMO...
Page 189: ...18 0 Electric Starter Starter Motor Battery Starter Magnetic Switch...
Page 196: ...MEMO...
Page 197: ...19 0 Lights Switches Horn...
Page 208: ...20 1 Wiring Diagram 20 Wiring Diagram 20...
Page 209: ...MEMO...