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9-5
Cylinder / Piston
Piston/Cylinder Installation
●
Remove the gasket from the crankcase surface.
•
Be careful not to damage the gasket surface.
•
Place a shop towel over the crankcase opening
to prevent piston pin clips from falling into the
crankcase.
*
*
NOTE
Top Ring
Mark
Top Ring
Second Ring
Side Rail
Spacer
Oil Ring
Side Rail
Second Ring
Piston/Cylinder Installation
Piston Ring Installation
●
Clean the piston domes, ring lands and skirts
and install the piston ring.
•
Be careful not to damage the piston and piston
rings during assembly.
•
Carefully install the piston rings onto the
piston with the markings facing up.
•
Be careful not to be confused between the top
ring and second ring.
●
Stagger the ring end gaps 120
。
apart.
●
Do not align the oil ring and the side rail end
gaps.
●
After installing the rings, check that they
rotates freely without sticking.
*
*
NOTE
Summary of Contents for DAYSTAR -
Page 1: ...SERVICE MANUAL...
Page 22: ...MEMO...
Page 38: ...Fuel System 4 0...
Page 55: ...MEMO...
Page 56: ...6 0 Clutch Gearshift...
Page 69: ...7 0 A C Generator Starter Clutch...
Page 78: ...MEMO...
Page 79: ...8 0 Cylinder Head Valve...
Page 96: ...MEMO...
Page 97: ...9 0 Cylinder Piston...
Page 105: ...10 0 Crank Case Transmission Crankshaft 1 2kgf m 12N m 1 1kgf m 11N m...
Page 126: ...12 5 MEMO...
Page 127: ...13 0 Front Wheel Front Fork Steering...
Page 149: ...14 0 Rear Wheel Rear Brake Suspension...
Page 161: ...15 0 Hydraulic Brake...
Page 173: ...16 0 Charging System Battery Regulator Rectifier Fuse Battery AC Generator...
Page 181: ...17 0 Ignition System A C Generator Spark Plug Ignition Coil CDI Unit...
Page 188: ...MEMO...
Page 189: ...18 0 Electric Starter Starter Motor Battery Starter Magnetic Switch...
Page 196: ...MEMO...
Page 197: ...19 0 Lights Switches Horn...
Page 208: ...20 1 Wiring Diagram 20 Wiring Diagram 20...
Page 209: ...MEMO...