How to use this manual
This manual explains how to maintain the Daystar of the
DAELIM MOTOR CO., LTD.
Follow the maintenance schedule (Section 3) recommen-
dations to ensure that the vehicle is in peak operating
condition.
Section 1 through 3 apply to the whole motorcycle, while
sections 4 through 18 describe parts of the motorcycle,
grouped according to location.
Most sections start with an assembly or system
illustration, service information and trouble shooting for
the section. The subsequent pages give detailed
procedures.
If you don’t know the source of the trouble, go to section
20, trouble shooting.
All information, illustrations, directions and
specificiations included in this publication are based
on the latest product information avaliable at the time
of approval for printing.
DAELIM reserves the right to make changes at any
time without notice and without incurring any
obligation whatever.
No part of this publication may be reproduced wihtout
written permission.
Some drawings of this manual can be slightly different
from actual specification of model.
General Information
1
2
3
4
5
6
7
8
9
10
13
14
15
16
17
18
19
20
21
Lubrication
Maintenance
Fuel System
Engine Removal / Installation
Clutch / Gearshift
A.C. Generator / Starter Clutch
Cylinder Head / Valve
Cylinder / Piston
Crankcase / Transmission
Crankshaft / Kick-Starter
11
Cooling System
Front Wheel / Front Fork
/ Steering
Rear Wheel / Rear Brake /
Suspension
Hydraulic Brake
Charging System / Battery
Ignition System
Electric Starter
Lights / Switches / Horn
Wiring diagram
Troubleshooting
Contents
Engine
Frame
Electrical
General
12
Seat / Exhaust Muffler
Summary of Contents for DAYSTAR -
Page 1: ...SERVICE MANUAL...
Page 22: ...MEMO...
Page 38: ...Fuel System 4 0...
Page 55: ...MEMO...
Page 56: ...6 0 Clutch Gearshift...
Page 69: ...7 0 A C Generator Starter Clutch...
Page 78: ...MEMO...
Page 79: ...8 0 Cylinder Head Valve...
Page 96: ...MEMO...
Page 97: ...9 0 Cylinder Piston...
Page 105: ...10 0 Crank Case Transmission Crankshaft 1 2kgf m 12N m 1 1kgf m 11N m...
Page 126: ...12 5 MEMO...
Page 127: ...13 0 Front Wheel Front Fork Steering...
Page 149: ...14 0 Rear Wheel Rear Brake Suspension...
Page 161: ...15 0 Hydraulic Brake...
Page 173: ...16 0 Charging System Battery Regulator Rectifier Fuse Battery AC Generator...
Page 181: ...17 0 Ignition System A C Generator Spark Plug Ignition Coil CDI Unit...
Page 188: ...MEMO...
Page 189: ...18 0 Electric Starter Starter Motor Battery Starter Magnetic Switch...
Page 196: ...MEMO...
Page 197: ...19 0 Lights Switches Horn...
Page 208: ...20 1 Wiring Diagram 20 Wiring Diagram 20...
Page 209: ...MEMO...