8-11
Cylinder Head / Valve
●
Coat the valve seat with the compound.
●
Use the valve guide reamer without turning the
Valve, check the attached state by hitting
against lightly.
●
If the position of contacting side is high, cut it
using a 35
。
cutter, and then cut it using a 45
。
cutter according to the standard width.
●
If the position of contacting side is low, cut it
using a 60
。
cutter, and then cuts by 45
。
cutter
according to the standard width.
●
After amending, coat the valve seat with a
compound and align the valve using a valve
guide reamer.
•
If it is turned by pressing the valve to seat
strongly when aligning the valve, it is damaged.
Therefore, align it by trimming lightly.
•
If aligning the valve in same position, it is
caused that seat is worn partly. Therefore align
valve by turning.
•
Avoid putting compound in the gap of step and
guide while aligning the Valve.
Cylinder Head Assembly
●
Install the valve spring seat and a new stem
seal.
●
Lubricate each valve stem with molybdenum
disulfide grease and insert the valve into the
valve guide. To avoid damage to the stem seal,
turn the valve slowly when inserting.
●
Check the valve for freedom of up-down
movement.
35
。
60
。
!
CAUTION
△
Contact Part is Hight
Contact Part is Low
Seat Width Before
Cutting
Seat Width Before
Cutting
Cotter
Cotter
Cotter
Cotter
Cotter
Cotter
Cotter
Cotter
Cotter
Cotter
Cotter
Cotter
Cotter
Spring
Spring
Spring
Spring
Spring
Spring
Spring
Spring
Spring
Spring
Spring
Spring
Spring
Retainer
Retainer
Retainer
Retainer
Retainer
Retainer
Retainer
Retainer
Retainer
Retainer
Retainer
Retainer
Retainer
Valve
Valve
Valve
Valve
Valve
Valve
Valve
Valve
Valve
Valve
Valve
Valve
Valve
Stem Seal
Stem Seal
Stem Seal
Stem Seal
Stem Seal
Stem Seal
Stem Seal
Stem Seal
Stem Seal
Stem Seal
Stem Seal
Stem Seal
Stem Seal
Spring Seat
Spring Seat
Spring Seat
Spring Seat
Spring Seat
Spring Seat
Spring Seat
Spring Seat
Spring Seat
Spring Seat
Spring Seat
Spring Seat
Spring Seat
Summary of Contents for DAYSTAR -
Page 1: ...SERVICE MANUAL...
Page 22: ...MEMO...
Page 38: ...Fuel System 4 0...
Page 55: ...MEMO...
Page 56: ...6 0 Clutch Gearshift...
Page 69: ...7 0 A C Generator Starter Clutch...
Page 78: ...MEMO...
Page 79: ...8 0 Cylinder Head Valve...
Page 96: ...MEMO...
Page 97: ...9 0 Cylinder Piston...
Page 105: ...10 0 Crank Case Transmission Crankshaft 1 2kgf m 12N m 1 1kgf m 11N m...
Page 126: ...12 5 MEMO...
Page 127: ...13 0 Front Wheel Front Fork Steering...
Page 149: ...14 0 Rear Wheel Rear Brake Suspension...
Page 161: ...15 0 Hydraulic Brake...
Page 173: ...16 0 Charging System Battery Regulator Rectifier Fuse Battery AC Generator...
Page 181: ...17 0 Ignition System A C Generator Spark Plug Ignition Coil CDI Unit...
Page 188: ...MEMO...
Page 189: ...18 0 Electric Starter Starter Motor Battery Starter Magnetic Switch...
Page 196: ...MEMO...
Page 197: ...19 0 Lights Switches Horn...
Page 208: ...20 1 Wiring Diagram 20 Wiring Diagram 20...
Page 209: ...MEMO...