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8-6
Cylinder Head / Valve
●
Remove the valve spring, valve cotter, retainer,
spring, and valve.
Tool: Valve spring compressor
•
To prevent the loss of tension, do not compress
the valve springs more than necessary to
remove the cotters.
•
Mark all parts during disassembly so they can
be placed back in their original locations.
●
Remove the valve stem seals and valve spring
seals, remove the carbon deposits from the
combustion chamber.
Cylinder Head
●
Clean off the head gasket surface.
•
Avoid damaging the gasket surfaces.
●
Remove the gasket, dowel pins, and cam chain
guide from the cylinder.
Cylinder Head Disassembly
●
Loosen the pivot bolt and remove the cam
chain tensioner.
●
Remove the carburetor insulator.
●
Remove the spark plug from the cylinder head.
●
Remove the spark plug cover from the cylinder
head.
*
*
NOTE
!
CAUTION
△
!
CAUTION
△
Cam Chain Guide
Cam Chain Guide
Cam Chain Guide
Cam Chain Guide
Cam Chain Guide
Cam Chain Guide
Cam Chain Guide
Cam Chain Guide
Cam Chain Guide
Cam Chain Guide
Cam Chain Guide
Cam Chain Guide
Cam Chain Guide
Pivot Bolt
Pivot Bolt
Pivot Bolt
Pivot Bolt
Pivot Bolt
Pivot Bolt
Pivot Bolt
Pivot Bolt
Pivot Bolt
Pivot Bolt
Pivot Bolt
Pivot Bolt
Pivot Bolt
Cam Chain Tensioner
Cam Chain Tensioner
Cam Chain Tensioner
Cam Chain Tensioner
Cam Chain Tensioner
Cam Chain Tensioner
Cam Chain Tensioner
Cam Chain Tensioner
Cam Chain Tensioner
Cam Chain Tensioner
Cam Chain Tensioner
Cam Chain Tensioner
Cam Chain Tensioner
Summary of Contents for DAYSTAR -
Page 1: ...SERVICE MANUAL...
Page 22: ...MEMO...
Page 38: ...Fuel System 4 0...
Page 55: ...MEMO...
Page 56: ...6 0 Clutch Gearshift...
Page 69: ...7 0 A C Generator Starter Clutch...
Page 78: ...MEMO...
Page 79: ...8 0 Cylinder Head Valve...
Page 96: ...MEMO...
Page 97: ...9 0 Cylinder Piston...
Page 105: ...10 0 Crank Case Transmission Crankshaft 1 2kgf m 12N m 1 1kgf m 11N m...
Page 126: ...12 5 MEMO...
Page 127: ...13 0 Front Wheel Front Fork Steering...
Page 149: ...14 0 Rear Wheel Rear Brake Suspension...
Page 161: ...15 0 Hydraulic Brake...
Page 173: ...16 0 Charging System Battery Regulator Rectifier Fuse Battery AC Generator...
Page 181: ...17 0 Ignition System A C Generator Spark Plug Ignition Coil CDI Unit...
Page 188: ...MEMO...
Page 189: ...18 0 Electric Starter Starter Motor Battery Starter Magnetic Switch...
Page 196: ...MEMO...
Page 197: ...19 0 Lights Switches Horn...
Page 208: ...20 1 Wiring Diagram 20 Wiring Diagram 20...
Page 209: ...MEMO...