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6-1
Clutch, Gearshift
6. Clutch / Gearshift
Service Information
…………………
6-1
Troubleshooting
……………………
6-2
R. Crankcase Cover Dissembly
…
6-3
Clutch Disassembly
…………………
6-4
Gearshift Linkage
……………………
6- 7
Clutch Installation
…………………
6- 9
Primary Drive Gear
…………………
6-10
R. Crank Case Cover
………………
6-11
Service Information
●
The clutch, gearshift linkage can be serviced with the engine in the frame.
●
If the shift fork, drum and transmission require service, remove the engine and separate the crank case.
●
The quality and level of fluid affect clutch operation. If the clutch slips, check the fluid level before
servicing the clutch system.
Specifications
Item
Standard
Service Limit
Spring Free
35.5(1.40)
34.2(1.35)
Disk Thickness
2.9~3.0(0.114~0.118)
2.6(0.10)
Clutch
Plate Warpage
0.2(0.01)
Clutch Outer O.D
28.000~28.013(1.1024~1.1029)
28.030(1.1035)
Clutch Outer Guide(O.D.)
27.967~27.980(1.1011~1.1016)
27.950(1.1004)
Torque Values
Clutch lock nut
6.5kgf-m(65N.m)-Apply engine oil
Drum stopper arm bolt
1.2kgf-m(12N.m)
Primary drive gear bolt
6.5kgf-m(65N.m)-Apply engine oil
Right crank case cover bolt
1.1kgf-m(11N.m)
Kick starter pedal bolt
2.2kgf-m(22N.m)
Tools
Special
Clutch center holder
Common
Lock nut wrench
Extension bar
Flywheel holder
Unit:mm(in)
6
Summary of Contents for DAYSTAR -
Page 1: ...SERVICE MANUAL...
Page 22: ...MEMO...
Page 38: ...Fuel System 4 0...
Page 55: ...MEMO...
Page 56: ...6 0 Clutch Gearshift...
Page 69: ...7 0 A C Generator Starter Clutch...
Page 78: ...MEMO...
Page 79: ...8 0 Cylinder Head Valve...
Page 96: ...MEMO...
Page 97: ...9 0 Cylinder Piston...
Page 105: ...10 0 Crank Case Transmission Crankshaft 1 2kgf m 12N m 1 1kgf m 11N m...
Page 126: ...12 5 MEMO...
Page 127: ...13 0 Front Wheel Front Fork Steering...
Page 149: ...14 0 Rear Wheel Rear Brake Suspension...
Page 161: ...15 0 Hydraulic Brake...
Page 173: ...16 0 Charging System Battery Regulator Rectifier Fuse Battery AC Generator...
Page 181: ...17 0 Ignition System A C Generator Spark Plug Ignition Coil CDI Unit...
Page 188: ...MEMO...
Page 189: ...18 0 Electric Starter Starter Motor Battery Starter Magnetic Switch...
Page 196: ...MEMO...
Page 197: ...19 0 Lights Switches Horn...
Page 208: ...20 1 Wiring Diagram 20 Wiring Diagram 20...
Page 209: ...MEMO...