9-4
Cylinder / Piston
●
Insert the piston ring into the cylinder inside,
and inspect the piston ring clearance.
●
Insert the piston ring horizontally using a
piston head.
Service Limit:
Top/Second:0.5mm(0.02in)
Oil(Side rail):1.1mm(0.04in)
●
Measure the piston outside diameter at 10mm
position in piston end part facing 90
。
direction.
Service Limit:56.37mm(2.219in)
●
Measure the piston pin hole inside diameter.
Service Limit:15.04mm(0.592in)
●
Measure the piston pin outside diameter.
Service Limit:14.96mm(0.589in)
●
Figure out the piston-to-piston pin clearance.
Service Limit:0.02mm(0.001in)
●
Measure the connecting rod small end inside
diameter.
Service Limit:15.06mm(0.593in)
●
Figure out the connection rod small end inside
diameter-to-piston pin clearance.
Service Limit:0.04mm(0.002in)
①
②
③
90
。
*
*
NOTE
Piston Pin
Cylinder Gauge
Filter Gauge
Summary of Contents for DAYSTAR -
Page 1: ...SERVICE MANUAL...
Page 22: ...MEMO...
Page 38: ...Fuel System 4 0...
Page 55: ...MEMO...
Page 56: ...6 0 Clutch Gearshift...
Page 69: ...7 0 A C Generator Starter Clutch...
Page 78: ...MEMO...
Page 79: ...8 0 Cylinder Head Valve...
Page 96: ...MEMO...
Page 97: ...9 0 Cylinder Piston...
Page 105: ...10 0 Crank Case Transmission Crankshaft 1 2kgf m 12N m 1 1kgf m 11N m...
Page 126: ...12 5 MEMO...
Page 127: ...13 0 Front Wheel Front Fork Steering...
Page 149: ...14 0 Rear Wheel Rear Brake Suspension...
Page 161: ...15 0 Hydraulic Brake...
Page 173: ...16 0 Charging System Battery Regulator Rectifier Fuse Battery AC Generator...
Page 181: ...17 0 Ignition System A C Generator Spark Plug Ignition Coil CDI Unit...
Page 188: ...MEMO...
Page 189: ...18 0 Electric Starter Starter Motor Battery Starter Magnetic Switch...
Page 196: ...MEMO...
Page 197: ...19 0 Lights Switches Horn...
Page 208: ...20 1 Wiring Diagram 20 Wiring Diagram 20...
Page 209: ...MEMO...