10-5
Crank Case / Transmission / Crankshaft / Kick Starter
●
Inspect the shift drum for wear and damaging.
●
Inspect the shift drum guide groove for partial
wear and damaging.
●
Measure the main shaft and counter shaft
outside diameter.
Service Limit: M3, M5:19.930mm(0.7486in)
C1:16.440mm(0.6472in)
C2:19.940mm(0.7850in)
C4:19.930mm(0.7846in)
●
Inspect the gear for hole, projection part in gear,
shift groove, gear wear, and damaging.
●
Measure the gear inside diameter.
Service Limit:M5, M3, C2:23.070mm(0.9083in)
C4:20.070mm(0.7902in)
C1:20.050mm(0.7894in)
●
Measure the gear bush inside diameter and
outside diameter.
Service Limit:
M5, M3, M2 outside diameter: 22.950mm (0.9035in)
C1 outside diameter: 19.930mm(0.7846in)
M3, C2 inside diameter: 20.050mm(0.7894in)
C1 inside diameter: 16.550mm(0.6516in)
●
Measure out the gear-to-bush clearance.
Service Limit:
M3, M5, C1, C2: 0.10mm(0.004in)
●
Measure out the gear-to-shaft clearance.
Service Limit: C4:0.12mm(0.005in)
●
Measure out the bush-to-shaft clearance.
Service Limit:M3:0.10mm(0.004in)
C1:0.09mm(0.004in)
C2:0.09mm(0.004in)
C 2
C 2
C 2
C 2
C 2
C 2
C 2
C 2
C 2
C 2
C 2
C 2
C 2
C 4
C 4
C 4
C 4
C 4
C 4
C 4
C 4
C 4
C 4
C 4
C 4
C 4
C 1
C 1
C 1
C 1
C 1
C 1
C 1
C 1
C 1
C 1
C 1
C 1
C 1
M 5
M 5
M 5
M 5
M 5
M 5
M 5
M 5
M 5
M 5
M 5
M 5
M 5
M 3
M 3
M 3
M 3
M 3
M 3
M 3
M 3
M 3
M 3
M 3
M 3
M 3
Summary of Contents for DAYSTAR -
Page 1: ...SERVICE MANUAL...
Page 22: ...MEMO...
Page 38: ...Fuel System 4 0...
Page 55: ...MEMO...
Page 56: ...6 0 Clutch Gearshift...
Page 69: ...7 0 A C Generator Starter Clutch...
Page 78: ...MEMO...
Page 79: ...8 0 Cylinder Head Valve...
Page 96: ...MEMO...
Page 97: ...9 0 Cylinder Piston...
Page 105: ...10 0 Crank Case Transmission Crankshaft 1 2kgf m 12N m 1 1kgf m 11N m...
Page 126: ...12 5 MEMO...
Page 127: ...13 0 Front Wheel Front Fork Steering...
Page 149: ...14 0 Rear Wheel Rear Brake Suspension...
Page 161: ...15 0 Hydraulic Brake...
Page 173: ...16 0 Charging System Battery Regulator Rectifier Fuse Battery AC Generator...
Page 181: ...17 0 Ignition System A C Generator Spark Plug Ignition Coil CDI Unit...
Page 188: ...MEMO...
Page 189: ...18 0 Electric Starter Starter Motor Battery Starter Magnetic Switch...
Page 196: ...MEMO...
Page 197: ...19 0 Lights Switches Horn...
Page 208: ...20 1 Wiring Diagram 20 Wiring Diagram 20...
Page 209: ...MEMO...