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6-4
Clutch, Gearshift
●
Separate the clutch arm spring and o-ring from
the clutch arm/lift shaft.
●
Inspect the wear and damage of the lifter rod
and clutch arm/lift shaft.
●
Inspect the wear and damage of the clutch arm
spring.
Clutch Arm/Lifter Shaft Assembly
●
Coat the new o-ring with grease, and assemble
the clutch arm/lifter shaft. Install the clutch
arm spring to the clutch arm/lifter shaft.
●
Install the spring ends into the hole of the lifter
shaft.
●
After installing the clutch arm/lifter shaft into
the R. crankcase cover, turn the clutch arm to
the right and install the lifter rod aligning the
shaft with cover hole.
Clutch Disassembly
●
Remove the following
●
Clutch spring bolts
●
Clutch lifter plate
●
Clutch spring
•
Loosen the clutch spring bolt in a crisscross
pattern in two or three steps and remove the
bolts.
NOTE
Clutch Spring Bolt
Clutch Spring Bolt
Clutch Spring Bolt
Clutch Spring Bolt
Clutch Spring Bolt
Clutch Spring Bolt
Clutch Spring Bolt
Clutch Spring Bolt
Clutch Spring Bolt
Clutch Spring Bolt
Clutch Spring Bolt
Clutch Spring Bolt
Clutch Spring Bolt
Lifter Plate
Lifter Plate
Lifter Plate
Lifter Plate
Lifter Plate
Lifter Plate
Lifter Plate
Lifter Plate
Lifter Plate
Lifter Plate
Lifter Plate
Lifter Plate
Lifter Plate
Clutch Arm Spring
Clutch Arm Spring
Clutch Arm Spring
Clutch Arm Spring
Clutch Arm Spring
Clutch Arm Spring
Clutch Arm Spring
Clutch Arm Spring
Clutch Arm Spring
Clutch Arm Spring
Clutch Arm Spring
Clutch Arm Spring
Clutch Arm Spring
O-ring
O-ring
O-ring
O-ring
O-ring
O-ring
O-ring
O-ring
O-ring
O-ring
O-ring
O-ring
O-ring
Clutch Arm Spring
Clutch Arm Spring
Clutch Arm Spring
Clutch Arm Spring
Clutch Arm Spring
Clutch Arm Spring
Clutch Arm Spring
Clutch Arm Spring
Clutch Arm Spring
Clutch Arm Spring
Clutch Arm Spring
Clutch Arm Spring
Clutch Arm Spring
Hole
Hole
Hole
Hole
Hole
Hole
Hole
Hole
Hole
Hole
Hole
Hole
Hole
O-ring
O-ring
O-ring
O-ring
O-ring
O-ring
O-ring
O-ring
O-ring
O-ring
O-ring
O-ring
O-ring
Spring Ends
Spring Ends
Spring Ends
Spring Ends
Spring Ends
Spring Ends
Spring Ends
Spring Ends
Spring Ends
Spring Ends
Spring Ends
Spring Ends
Spring Ends
Lift Rod
Lift Rod
Lift Rod
Lift Rod
Lift Rod
Lift Rod
Lift Rod
Lift Rod
Lift Rod
Lift Rod
Lift Rod
Lift Rod
Lifter Rod
Summary of Contents for DAYSTAR -
Page 1: ...SERVICE MANUAL...
Page 22: ...MEMO...
Page 38: ...Fuel System 4 0...
Page 55: ...MEMO...
Page 56: ...6 0 Clutch Gearshift...
Page 69: ...7 0 A C Generator Starter Clutch...
Page 78: ...MEMO...
Page 79: ...8 0 Cylinder Head Valve...
Page 96: ...MEMO...
Page 97: ...9 0 Cylinder Piston...
Page 105: ...10 0 Crank Case Transmission Crankshaft 1 2kgf m 12N m 1 1kgf m 11N m...
Page 126: ...12 5 MEMO...
Page 127: ...13 0 Front Wheel Front Fork Steering...
Page 149: ...14 0 Rear Wheel Rear Brake Suspension...
Page 161: ...15 0 Hydraulic Brake...
Page 173: ...16 0 Charging System Battery Regulator Rectifier Fuse Battery AC Generator...
Page 181: ...17 0 Ignition System A C Generator Spark Plug Ignition Coil CDI Unit...
Page 188: ...MEMO...
Page 189: ...18 0 Electric Starter Starter Motor Battery Starter Magnetic Switch...
Page 196: ...MEMO...
Page 197: ...19 0 Lights Switches Horn...
Page 208: ...20 1 Wiring Diagram 20 Wiring Diagram 20...
Page 209: ...MEMO...