10-6
Crank Case / Transmission / Crankshaft / Kick Starter
Inspection
●
Install the crank shaft into the stand or V-block
and measure the vibration of journal part.
Service Limit:Right: 0.1mm(0.004in)
Left: 0.1mm(0.004in)
●
Measure the side gap of connecting rod end
and crank weight.
Service Limit: 0.6mm(0.02in)
Crankshaft Disassembly
●
Disassemble the transmission.
●
Remove the crankshaft from the left crankcase
using a crankshaft separating tool. Remove the
remaining bearings in the left crankcase with a
driver handle and outer driver.
Tools:
Driver
Attachment 42
×
47mm
●
Remove the remaining bearings in the
crankshaft with a bearing puller.
Tool: Universal bearing puller
●
If the crankshaft is removed from the left
crankcase, a new left crankshaft bearing must
be used.
*
*
NOTE
Right
Left
Crankshaft
Crankshaft
Crankshaft
Crankshaft
Crankshaft
Crankshaft
Crankshaft
Crankshaft
Crankshaft
Crankshaft
Crankshaft
Crankshaft
Crankshaft
Universal Bearing puller
Universal Bearing puller
Universal Bearing puller
Universal Bearing puller
Universal Bearing puller
Universal Bearing puller
Universal Bearing puller
Universal Bearing puller
Universal Bearing puller
Universal Bearing puller
Universal Bearing puller
Universal Bearing puller
Universal Bearing puller
70mm
(2.76in)
80mm
(3.15in)
Summary of Contents for DAYSTAR -
Page 1: ...SERVICE MANUAL...
Page 22: ...MEMO...
Page 38: ...Fuel System 4 0...
Page 55: ...MEMO...
Page 56: ...6 0 Clutch Gearshift...
Page 69: ...7 0 A C Generator Starter Clutch...
Page 78: ...MEMO...
Page 79: ...8 0 Cylinder Head Valve...
Page 96: ...MEMO...
Page 97: ...9 0 Cylinder Piston...
Page 105: ...10 0 Crank Case Transmission Crankshaft 1 2kgf m 12N m 1 1kgf m 11N m...
Page 126: ...12 5 MEMO...
Page 127: ...13 0 Front Wheel Front Fork Steering...
Page 149: ...14 0 Rear Wheel Rear Brake Suspension...
Page 161: ...15 0 Hydraulic Brake...
Page 173: ...16 0 Charging System Battery Regulator Rectifier Fuse Battery AC Generator...
Page 181: ...17 0 Ignition System A C Generator Spark Plug Ignition Coil CDI Unit...
Page 188: ...MEMO...
Page 189: ...18 0 Electric Starter Starter Motor Battery Starter Magnetic Switch...
Page 196: ...MEMO...
Page 197: ...19 0 Lights Switches Horn...
Page 208: ...20 1 Wiring Diagram 20 Wiring Diagram 20...
Page 209: ...MEMO...