DAELIM DAYSTAR -, Service Manual

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10-4
Crank Case / Transmission / Crankshaft / Kick Starter
Inspection
●
Inspect the shift fork for wear and damaging.
●
Measure the shift fork inside diameter and
projecting parts thickness in shift fork.
Service Limit:
Inside diameter: 12.05mm(0.474in)
projecting parts thickness: 4.5mm(0.18in)
●
Inspect the shift fork shaft for wear and
damaging.
●
Measure the shift fork shaft outside diameter
in friction part.
Service Limit: 11.96mm(0.47in)
Transmission Disassembly
●
Remove the shift fork shaft.
●
Separate the shift fork and the shift drum.
●
Remove the main shaft and the counter shaft.
●
Disassemble the main shaft and the counter
shaft.
Main Shaft
Main Shaft
Main Shaft Main Shaft
Main Shaft
Main Shaft Main Shaft
Main Shaft
Main Shaft Main Shaft
Main Shaft Main Shaft
Main Shaft
Shift Drum
Shift Drum Shift Drum
Shift Drum
Shift Drum
Shift Drum Shift Drum
Shift Drum
Shift Drum
Shift Drum Shift Drum Shift Drum
Shift Drum
Shift Fork
Shift Fork Shift Fork
Shift Fork
Shift Fork Shift Fork Shift Fork Shift Fork
Shift Fork
Shift Fork Shift Fork
Shift Fork
Shift Fork
Shift Fork Shaft
Shift Fork Shaft Shift Fork Shaft
Shift Fork Shaft
Shift Fork Shaft Shift Fork Shaft Shift Fork Shaft Shift Fork Shaft
Shift Fork Shaft
Shift Fork Shaft Shift Fork Shaft
Shift Fork Shaft
Shift Fork Shaft
Counter Shaft
Counter Shaft Counter Shaft
Counter Shaft
Counter Shaft
Counter Shaft Counter Shaft
Counter Shaft
Counter Shaft
Counter Shaft Counter Shaft Counter Shaft
Counter Shaft