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2-4
Lubrication
Engine Oil Filter Element Change
●
Remove the drain plug and drain the oil. (
⇨
2-3)
●
Remove the oil filter cover bolt, filter cover,
filter element and spring.
●
Replace the oil filter element with a new oil
filter.
●
Check the operation of the relief valve.
●
If the relief valve is fully opened when released,
it is in good condition.
●
Check if the oil filter seal is in good condition.
●
Install the filter element spring and filter cover,
and tighten the socket bolt.
Torque
Oil filter cover : 1.1kgf-m(11N.m)
Oval screw : 1.2kgf-m(12N.m)
Oil Pump
Removal
●
Remove the right crank case cover. (
⇨
6-3)
●
Remove the oil pump mounting bolts, oil
pump, pump plate, and lock pin.
●
Clean the oil pump body, inner and outer
rotors with cleaning solvent.
Inspection
●
Install the inner and outer rotor into the oil
pump body.
●
Measure the pump body clearance.
Service Limit : 0.25mm(0.010 in)
Oil Filter Cover
Oil Filter Cover
Oil Filter Cover
Oil Filter Cover
Oil Filter Cover
Oil Filter Cover
Oil Filter Cover
Oil Filter Cover
Oil Filter Cover
Oil Filter Cover
Oil Filter Cover
Oil Filter Cover
Filter Element
Filter Element
Filter Element
Filter Element
Filter Element
Filter Element
Filter Element
Filter Element
Filter Element
Filter Element
Filter Element
Filter Element
Oil Pump
Oil Pump
Oil Pump
Oil Pump
Oil Pump
Oil Pump
Oil Pump
Oil Pump
Oil Pump
Oil Pump
Oil Pump
Oil Pump
Inner Rotor
Inner Rotor
Inner Rotor
Inner Rotor
Inner Rotor
Inner Rotor
Inner Rotor
Inner Rotor
Inner Rotor
Inner Rotor
Inner Rotor
Inner Rotor
Outer Rotor
Outer Rotor
Outer Rotor
Outer Rotor
Outer Rotor
Outer Rotor
Outer Rotor
Outer Rotor
Outer Rotor
Outer Rotor
Outer Rotor
Outer Rotor
Mount Bolt
Mount Bolt
Mount Bolt
Mount Bolt
Mount Bolt
Mount Bolt
Mount Bolt
Mount Bolt
Mount Bolt
Mount Bolt
Mount Bolt
Mount Bolt
Summary of Contents for DAYSTAR -
Page 1: ...SERVICE MANUAL...
Page 22: ...MEMO...
Page 38: ...Fuel System 4 0...
Page 55: ...MEMO...
Page 56: ...6 0 Clutch Gearshift...
Page 69: ...7 0 A C Generator Starter Clutch...
Page 78: ...MEMO...
Page 79: ...8 0 Cylinder Head Valve...
Page 96: ...MEMO...
Page 97: ...9 0 Cylinder Piston...
Page 105: ...10 0 Crank Case Transmission Crankshaft 1 2kgf m 12N m 1 1kgf m 11N m...
Page 126: ...12 5 MEMO...
Page 127: ...13 0 Front Wheel Front Fork Steering...
Page 149: ...14 0 Rear Wheel Rear Brake Suspension...
Page 161: ...15 0 Hydraulic Brake...
Page 173: ...16 0 Charging System Battery Regulator Rectifier Fuse Battery AC Generator...
Page 181: ...17 0 Ignition System A C Generator Spark Plug Ignition Coil CDI Unit...
Page 188: ...MEMO...
Page 189: ...18 0 Electric Starter Starter Motor Battery Starter Magnetic Switch...
Page 196: ...MEMO...
Page 197: ...19 0 Lights Switches Horn...
Page 208: ...20 1 Wiring Diagram 20 Wiring Diagram 20...
Page 209: ...MEMO...