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10-3
Crank Case / Transmission / Crankshaft / Kick Starter
Crankcase Disassembly
●
The engine must be separated from the frame
(
⇨
section 5)
●
Refer to the service information for removal of
necessary parts before disassembling the
crankcase. Remove the cam chain set plate and
cam chain.
●
Remove the gear change switch.
●
Remove the 6mm bolt form right crank case.
●
Remove the crank case breather tube.
●
Loosen the ten 6mm crankcase bolts in a
crisscross pattern in 2~3 steps, remove the
bolts.
●
Place the crank case down, and separate the
right crank case from the left crankcase by
tapping the crank case with a soft hammer.
•
Do not remove the crankcase mating surfaces
crookedly.
●
Remove the dowel pins and gasket.
*
*
NOTE
Set Plate
Set Plate
Set Plate
Set Plate
Set Plate
Set Plate
Set Plate
Set Plate
Set Plate
Set Plate
Set Plate
Set Plate
Set Plate
Gear Change Switch
Gear Change Switch
Gear Change Switch
Gear Change Switch
Gear Change Switch
Gear Change Switch
Gear Change Switch
Gear Change Switch
Gear Change Switch
Gear Change Switch
Gear Change Switch
Gear Change Switch
Gear Change Switch
Cam Chain
Cam Chain
Cam Chain
Cam Chain
Cam Chain
Cam Chain
Cam Chain
Cam Chain
Cam Chain
Cam Chain
Cam Chain
Cam Chain
Cam Chain
Bolt
Bolt
Bolt
Bolt
Bolt
Bolt
Bolt
Bolt
Bolt
Bolt
Bolt
Bolt
Bolt
Breather
Tube
Breather
Tube
Breather
Tube
Breather
Tube
Breather
Tube
Breather
Tube
Breather
Tube
Breather
Tube
Breather
Tube
Breather
Tube
Breather
Tube
Breather
Tube
Breather
Tube
Gasket
Gasket
Gasket
Gasket
Gasket
Gasket
Gasket
Gasket
Gasket
Gasket
Gasket
Gasket
Gasket
Dowel Pins
Dowel Pins
Dowel Pins
Dowel Pins
Dowel Pins
Dowel Pins
Dowel Pins
Dowel Pins
Dowel Pins
Dowel Pins
Dowel Pins
Dowel Pins
Dowel Pins
Summary of Contents for DAYSTAR -
Page 1: ...SERVICE MANUAL...
Page 22: ...MEMO...
Page 38: ...Fuel System 4 0...
Page 55: ...MEMO...
Page 56: ...6 0 Clutch Gearshift...
Page 69: ...7 0 A C Generator Starter Clutch...
Page 78: ...MEMO...
Page 79: ...8 0 Cylinder Head Valve...
Page 96: ...MEMO...
Page 97: ...9 0 Cylinder Piston...
Page 105: ...10 0 Crank Case Transmission Crankshaft 1 2kgf m 12N m 1 1kgf m 11N m...
Page 126: ...12 5 MEMO...
Page 127: ...13 0 Front Wheel Front Fork Steering...
Page 149: ...14 0 Rear Wheel Rear Brake Suspension...
Page 161: ...15 0 Hydraulic Brake...
Page 173: ...16 0 Charging System Battery Regulator Rectifier Fuse Battery AC Generator...
Page 181: ...17 0 Ignition System A C Generator Spark Plug Ignition Coil CDI Unit...
Page 188: ...MEMO...
Page 189: ...18 0 Electric Starter Starter Motor Battery Starter Magnetic Switch...
Page 196: ...MEMO...
Page 197: ...19 0 Lights Switches Horn...
Page 208: ...20 1 Wiring Diagram 20 Wiring Diagram 20...
Page 209: ...MEMO...