15-11
Hydraulic Brake
Installation
Place the master cylinder into the handle bar.
•
Install the holder with the “UP” mark facing up.
Align the end of master cylinder with the
punch mark on the handle bar.
•
Tighten the upper bolt first, then tighten the
lower bolt.
Install the brake hose to the master cylinder
with the hose bolt and two sealing washers.
Torque: 3.4kgf-m
Connect the stop switch wires to the switch.
Fill and bleed the front brake hydraulic system.
Install the boot into master cylinder.
Install the rear mirror, brake lever and stop
switch.
Torque: Brake Lever Pivot Bolt
1.0kgf-m
Master Cylinder
Master Cylinder
Master Cylinder
Master Cylinder
Master Cylinder
Master Cylinder
Master Cylinder
Master Cylinder
Master Cylinder
Master Cylinder
Master Cylinder
Master Cylinder
Master Cylinder
Brake Hose Bolt
Brake Hose Bolt
Brake Hose Bolt
Brake Hose Bolt
Brake Hose Bolt
Brake Hose Bolt
Brake Hose Bolt
Brake Hose Bolt
Brake Hose Bolt
Brake Hose Bolt
Brake Hose Bolt
Brake Hose Bolt
Brake Hose Bolt
“UP” Mark
“UP” Mark
“UP” Mark
“UP” Mark
“UP” Mark
“UP” Mark
“UP” Mark
“UP” Mark
“UP” Mark
“UP” Mark
“UP” Mark
“UP” Mark
“UP” Mark
NOTE
Brake Lever
Brake Lever
Brake Lever
Brake Lever
Brake Lever
Brake Lever
Brake Lever
Brake Lever
Brake Lever
Brake Lever
Brake Lever
Brake Lever
Brake Lever
Brake Right Switch
Brake Right Switch
Brake Right Switch
Brake Right Switch
Brake Right Switch
Brake Right Switch
Brake Right Switch
Brake Right Switch
Brake Right Switch
Brake Right Switch
Brake Right Switch
Brake Right Switch
Brake Right Switch
Summary of Contents for DAYSTAR -
Page 1: ...SERVICE MANUAL...
Page 22: ...MEMO...
Page 38: ...Fuel System 4 0...
Page 55: ...MEMO...
Page 56: ...6 0 Clutch Gearshift...
Page 69: ...7 0 A C Generator Starter Clutch...
Page 78: ...MEMO...
Page 79: ...8 0 Cylinder Head Valve...
Page 96: ...MEMO...
Page 97: ...9 0 Cylinder Piston...
Page 105: ...10 0 Crank Case Transmission Crankshaft 1 2kgf m 12N m 1 1kgf m 11N m...
Page 126: ...12 5 MEMO...
Page 127: ...13 0 Front Wheel Front Fork Steering...
Page 149: ...14 0 Rear Wheel Rear Brake Suspension...
Page 161: ...15 0 Hydraulic Brake...
Page 173: ...16 0 Charging System Battery Regulator Rectifier Fuse Battery AC Generator...
Page 181: ...17 0 Ignition System A C Generator Spark Plug Ignition Coil CDI Unit...
Page 188: ...MEMO...
Page 189: ...18 0 Electric Starter Starter Motor Battery Starter Magnetic Switch...
Page 196: ...MEMO...
Page 197: ...19 0 Lights Switches Horn...
Page 208: ...20 1 Wiring Diagram 20 Wiring Diagram 20...
Page 209: ...MEMO...