18-1
Electric Starter
Service Information
………………
18-1
Troubleshooting
……………………
18-1
Starter Motor
………………………
18-2
Starter Magnetic Switch
…………
18-5
18. Electric Starter
Service Information
General
The Starter motor can be serviced with the engine in the frame.
Specification
Troubleshooting
Starter motor will not turn
Battery discharged
Faulty main switch
Faulty starter switch
Faulty starter magnetic switch
Loose or disconnected wire cable
Starter motor turns engine slowly
Battery discharged
Excessive resistance in circuit
Binding in starter motor
Starter motor turns, but crank shaft does not turn
Faulty starter clutch
Faulty starter motor gear
Faulty starter motor or idle gear
Starter motor runs and crank shaft turns, but engine does not start
Faulty ignition system
Engine problems
Item
Standard
Service Limit
Starter Motor Brush Length
12.5-13.0(0.49-0.51)
8.5(0.33)
Starter Motor Brush Spring Tension
680-920g
350g
18
Unit: mm(in)
Summary of Contents for DAYSTAR -
Page 1: ...SERVICE MANUAL...
Page 22: ...MEMO...
Page 38: ...Fuel System 4 0...
Page 55: ...MEMO...
Page 56: ...6 0 Clutch Gearshift...
Page 69: ...7 0 A C Generator Starter Clutch...
Page 78: ...MEMO...
Page 79: ...8 0 Cylinder Head Valve...
Page 96: ...MEMO...
Page 97: ...9 0 Cylinder Piston...
Page 105: ...10 0 Crank Case Transmission Crankshaft 1 2kgf m 12N m 1 1kgf m 11N m...
Page 126: ...12 5 MEMO...
Page 127: ...13 0 Front Wheel Front Fork Steering...
Page 149: ...14 0 Rear Wheel Rear Brake Suspension...
Page 161: ...15 0 Hydraulic Brake...
Page 173: ...16 0 Charging System Battery Regulator Rectifier Fuse Battery AC Generator...
Page 181: ...17 0 Ignition System A C Generator Spark Plug Ignition Coil CDI Unit...
Page 188: ...MEMO...
Page 189: ...18 0 Electric Starter Starter Motor Battery Starter Magnetic Switch...
Page 196: ...MEMO...
Page 197: ...19 0 Lights Switches Horn...
Page 208: ...20 1 Wiring Diagram 20 Wiring Diagram 20...
Page 209: ...MEMO...