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9-6
Cylinder / Piston
●
Install the piston, piston pin on the connecting
rod.
●
Install new piston pin clips.
•
Install the piston with the
“
IN
”
mark facing
towards the intake side.
•
Place a shop towel over the opening to prevent
piston pin clips from falling into the crankcase.
•
Make sure that the piston clips are seated
properly and their end gaps are not aligned
with the cutout in the piston.
●
Install a new gasket and the dowel pins.
●
Coat the cylinder inside, piston rings with
clean engine oil and install the piston ring.
•
Be careful not to damage piston rings.
•
Be careful to prevent cam chain from falling
into the crankcase.
*
*
NOTE
*
*
NOTE
Cam Chain
Cam Chain
Cam Chain
Cam Chain
Cam Chain
Cam Chain
Cam Chain
Cam Chain
Cam Chain
Cam Chain
Cam Chain
Cam Chain
Cam Chain
Cylinder
Cylinder
Cylinder
Cylinder
Cylinder
Cylinder
Cylinder
Cylinder
Cylinder
Cylinder
Cylinder
Cylinder
Cylinder
Gasket
Gasket
Gasket
Gasket
Gasket
Gasket
Gasket
Gasket
Gasket
Gasket
Gasket
Gasket
Gasket
Dowel Pins
Dowel Pins
Dowel Pins
Dowel Pins
Dowel Pins
Dowel Pins
Dowel Pins
Dowel Pins
Dowel Pins
Dowel Pins
Dowel Pins
Dowel Pins
Dowel Pins
Piston
Piston Pin Clip
Piston Pin
Summary of Contents for DAYSTAR -
Page 1: ...SERVICE MANUAL...
Page 22: ...MEMO...
Page 38: ...Fuel System 4 0...
Page 55: ...MEMO...
Page 56: ...6 0 Clutch Gearshift...
Page 69: ...7 0 A C Generator Starter Clutch...
Page 78: ...MEMO...
Page 79: ...8 0 Cylinder Head Valve...
Page 96: ...MEMO...
Page 97: ...9 0 Cylinder Piston...
Page 105: ...10 0 Crank Case Transmission Crankshaft 1 2kgf m 12N m 1 1kgf m 11N m...
Page 126: ...12 5 MEMO...
Page 127: ...13 0 Front Wheel Front Fork Steering...
Page 149: ...14 0 Rear Wheel Rear Brake Suspension...
Page 161: ...15 0 Hydraulic Brake...
Page 173: ...16 0 Charging System Battery Regulator Rectifier Fuse Battery AC Generator...
Page 181: ...17 0 Ignition System A C Generator Spark Plug Ignition Coil CDI Unit...
Page 188: ...MEMO...
Page 189: ...18 0 Electric Starter Starter Motor Battery Starter Magnetic Switch...
Page 196: ...MEMO...
Page 197: ...19 0 Lights Switches Horn...
Page 208: ...20 1 Wiring Diagram 20 Wiring Diagram 20...
Page 209: ...MEMO...