SERVICE INFORMATION
GENERAL
• This section covers service o f the rocker arm , cam shaft, c y lin d e r head and valve.
• The cylinder head services can be done w ith the engine installed in the fram e.
• Be careful not to dam age the m ating surfaces w hen rem oving the cylin d e r head cover and cylinder head. Do not strike
the cylinder head cover and cylinder head to o hard d u rin g rem oval.
• When disassembling, mark and store the disassem bled parts to ensure th a t they are reinstalled in th e ir o rig in a l loca
tions.
• Clean all disassembled parts w ith cleaning solvent and d ry them by b lo w in g them o ff w ith com pressed air before
inspection.
• Camshaft and rocker arm lubricating o il is fed th ro u g h oil passages in the c y lin d e r head and cam shaft holder. Clean the
oil passages before assem bling the cylin d e r head and cover.
SPECIFICATIONS
__________________________________________________________ CYLINDER HEAD/VALVE
U nit: m m (in)
ITEM
STANDARD
SERVICE LIMIT
! Cylinder compression at 400 m n 1 (rpm )
1 RfiQ - 98 kPp
(16.0 ± 1.0 kgf/cm 2, 227.6 ± 14 psi)
—
Valve clearance
IN
0.15 ±0.02 (0.006 ±0.001)
-
EX
0.20 ±0.02 (0.008 ±0.001)
-
Camshaft
Cam lobe height
IN
40.541 -40.701 (1.5961 - 1.6024)
40.52 (1.595)
EX
40.559 - 40.719 (1.5968 - 1.6031)
40.53(1.596)
Runout
-
0.05 (0.002)
Journal O.D.
21.959 - 21.980 (0.8645 - 0.8654)
21.90 (0.862)
I
Oil clearance
0.020 - 0.062 (0.0008 - 0.0024)
0.10 (0.004)
I Rocker arm,
! rocker arm
Rocker arm shaft O.D.
Rocker arm I D.
IN/EX
IN/EX
11.983 - 11.994 (0.4718 - 0.4722)
1 2 .0 0 6 - 12.024 (0.4726 - 0.4734)
11.92 (0.469)
12.05 (0.474)
shaft
Rocker arm -to-shaft clearance
0.012-0.0 41 (0 .0 0 0 8 -0 .0 0 1 6 )
0.14(0.006)
Valve,
Valve stem O.D.
IN
5 .4 7 5 -5 .4 9 0 (0.2156-0 .2161)
5.460 (0.2150)
I valve guide
EX
5.460 - 5.475 (0.2150 - 0.2156)
5.455 (0.2148)
Valve guide I.D.
IN/EX
5 .5 0 0 -5 .5 1 2 (0 .2 1 6 5 -0 .2 1 7 0 )
5.54 (0.218)
Stem -to-guide clearance
IN
0.010 - 0.037 (0.0004 - 0.0015)
0.07 (0.003)
EX
0.025 - 0.052 (0.0009 - 0.0020)
0.09 (0.004)
Valve guide projection
IN
1 2 .5 -1 2 .7 (0 .4 9 -0 .5 0 )
-
above cylinder head
EX
1 6 .7 -1 6 .9 (0 .6 6 -0 .6 7 )
-
Valve seat w d th
IN/EX
0 .9 0 -1 .1 0 (0 .0 3 5 -0 .0 4 3 )
1.5 (0.06)
Valve spring
Free length
IN/EX
44.91 (1.768)
43.9 (1.73)
i Cylinder head warpage
-
0.10(0.004)
TORQUE VALUES
Cylinder head cover b olt
10 N m (1.0 kgf-m , 7 Ib fft)
Cylinder head nut
40 N m (4.1 kgf-m , 30 Ibf-fti
A p p ly engine o il to the threads and
surface
seating
Cylinder head bolt
23 N m (2.3 kgf-m , 17 Ibf ft)
A p p ly engine o il to the threads and
surface
seating
Cam sprocket bolt
Cam chain tensioner b olt
23 N m (2.3 kgf-m , 17 Ibf ft*
10 N-m (1.0 kgf-m , 7 Ibf ft)
A p p ly locking agent
Camshaft holder bolt
23 N-m (2.3 kgf-m , 17 Ibf ft)
A p p ly engine o il to the threads and
surface
seating
Timing hole cap
10 N-m (1.0 kgf-m , 7 Ibf ft)
A p p ly grease to the threads
Crankshaft hole cap
Cylinder head sealing bolt
18 N-m (1.8 kgf-m . 13 Ibf ft)
44 N-m (4.5 kgf-m , 32 Ibf ft)
A p p ly grease to the threads
9-3
Содержание NSA700A DN-1 2009
Страница 1: ...7 2009...
Страница 9: ...GENERAL INFORMATION EMISSION CONTROL INFORMATION LABEL...
Страница 25: ...GENERAL INFORMATION 1 21...
Страница 30: ...GENERAL INFORMATION FUEL TANK BREATHER HOSE FUEL TANK DRAIN HOSE FUEL HOSk t UPPER SIDE...
Страница 31: ...GENERAL INFORMATION FUEL HOSE FUEL TANK DRAIN HOSE FUEL TANK BREATHER HOSE UPPER SIDE FUEL...
Страница 32: ...GENERAL INFORMATION EXCEPT CALIFORNIA TYPE CALIFORNIA TYPE FUEL TANK 1 28...
Страница 36: ...GENERAL INFORMATION 1 32...
Страница 39: ...GENERAL INFORMATION LEFT REAR TURN SIGNAL WIRE SEAT LOCK CABLE RIGHT REAR TURN SIGNAL WIRE TAILLIGHT WIRE 1 35...
Страница 40: ...GENERAL INFORMATION r em o ve the LEFT SHROUD ENGINE GROUND TERMINAL FRAME GROUND TERMINAL 1 36...
Страница 44: ...2 TECHNICAL FEATURE 2 HFT 2 2 2 1...
Страница 127: ...FUEL SYSTEM PGM FI _________ COMPONENT LOCATION 6 2...
Страница 203: ...COOLING SYSTEM SYSTEM FLOW PATTERN RESERVE TANK RADIATOR CAP RADIATOR WATER PUMP 7 2...
Страница 220: ...8 ENGINE REMOVAL INSTALLATION COMPONENT LOCATION 8 2 ENGINE REMOVAL 8 4 SERVICE INFORMATION 8 3 ENGINE INSTALLATION 8 9...
Страница 221: ...ENGINE REMOVAL INSTALLATION COMPONENT LOCATION...
Страница 234: ...CYLINDER HEAD VALVE________ COMPONENT LOCATION 23 N m 2 3 kgf m 17 Ibf ft...
Страница 267: ...CYLINDER PISTON_____________ COMPONENT LOCATION...
Страница 278: ...HFT COMPONENT LOCATION 11 2...
Страница 279: ......
Страница 295: ...HFT Note Rem ove the right side cover page 3 14 Note Remove the radiator reserve tank page 7 17 11 19...
Страница 395: ...ALTERNATOR STARTER CLUTCH COMPONENT LOCATION...
Страница 408: ...CRANKCASE CRANKSHAFT COMPONENT LOCATION Q 42 N m 4 3 kgf m 31 Ibf ft 12 N m 1 2 kgf m 9 Ibf ft 13 2...
Страница 425: ...FINAL DRIVE__________________ COMPONENT LOCATION 14 2...
Страница 426: ...FINAL DRIVE...
Страница 469: ...FRONT WHEEL SUSPENSION STEERING COMPONENT LOCATION 15 2...
Страница 500: ...REAR WHEEL SUSPENSION...
Страница 512: ...HYDRAULIC BRAKE COMPONENT LOCATION FRONT...
Страница 513: ...HYDRAULIC BRAKE REAR 45 N m 4 6 kgf m 33 lbf ft PARKING 23 lbf ft 17 3...
Страница 583: ...BATTERY CHARGING SYSTEM COMPONENT LOCATION REGULATOR RECTIFIER SYSTEM DIAGRAM MAIN FUSE 4 0 A...
Страница 602: ...ELECTRIC STARTER COMPONENT LOCATION ENGINE STOP SWITCH SYSTEM DIAGRAM 21 2...
Страница 619: ...LIGHTS METERS SWITCHES COMPONENT LOCATION RIGHT 22 2...