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The following table should be used as a guideline for minimum sizing the AC wiring.
Table VII
Typical Line Ampacities & Wire Gauges
Drive
Typical Line
Ampacities
Recommended
Minimum Wire Gauge
DX-202
10 A
16 AWG
DX-205
10 A
16 AWG
DX-308
10 A
16 AWG
DX-318
10 A
16 AWG
DX-430
20 A
12 AWG
DX-450
25 A
12 AWG*
DX-480
40 A
10 AWG*
DX-780
40 A
10 AWG*
DX-7120
40 A
10 AWG*
DX-6120
15 A
12 AWG*
DX-6200
20 A
12 AWG*
DX-6300
30 A
10 AWG*
DX-8200
20 A
12 AWG*
DX-8300
30 A
10 AWG*
DX-8400
40 A
8 AWG*
* AC power lines that are farther than 50 ft. from the power source, many require a larger gauge that
what is recommended above.
Wiring Considerations
If you are not sure of your grounding or signal wiring techniques, you should observe the
recommended practices according to the IEEE Ground Book, ANSI Standard C1141 and the
National Electric Code.
Wiring of any industrial equipment should be done with some consideration for future
troubleshooting and repair. All wiring should be either color coded or tagged with industrial
wire tabs.
All I/O wiring must be done with industrial grade insulated wire to withstand the environment of
the application. 18 to 24 gauge wire must be used for I/O wiring. The use of larger gauge wire
will cause the I/O terminals to prematurely fatigue. Each input and output to the control unit is
designed to have high noise immunity. This does not mean that high voltage, noise emitting
wiring on the rest of the application can be run adjacent to the control inputs. Precautions should
be taken to eliminate any possible noise from reaching the drive.
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