TOHATSU BFT 250A, Service Manual

Page: 264 / 639

6-14
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ENGINE COVER/COVER LOCK
FRONT LOCK DISASSEMBLY/ASSEMBLY
Remove the front lock (page 6-13).
Remove the E-ring [1] and washer [2] from the front
lock assembly [3].
Release the cover lock spring [4] from the striker holder
[5] hole, then remove the striker holder and cover lock
spring.
Remove the two cover lock bushings A [6].
Disassemble the other side of the front lock in the same
manner.
Check the cover lock bushings A for damage and
replace them if necessary.
Apply marine grease to the cover lock bushings A
whole surface and shaft area of the front lock assembly.
Assembly is in the reverse order of disassembly.
Install the front lock (page 6-15).
ASSEMBLY
Install the bracket cap [1].
Apply marine grease to the whole surface of cover open
shaft [2], lock lever return spring [3], washer [4] and
cover lock bushing B [5], then install them to the front
cover bracket [6].
Install the washer [7] and E-ring [8] to the cover open
shaft.
Apply marine grease to the whole surface of the washer
(10 mm) [1], wave washer [2], two cover lock bushings
A [3] and front lock shaft [4] sliding surface of front
cover bracket [5].
Set the two cover lock bushings A, washer (10 mm) and
wave washer to the cover lock lever [6] and install it to
the front cover bracket.
Install the front lock shaft.
Install the washer (8 mm) [7] and E-ring [8] to the front
lock shaft.
[1]
[6]
[5]
[2]
[4]
[6]
[3]
[1]
[6]
[2]
[3]
[4]
[5]
[7] [8]
[5]
[8]
[7]
[3]
[1]
[2]
[6]
[3]
[4]