CONTENTS
SERVICING
1. TROUBLESHOOTING ..................................................................................10-S1
2. SERVICING SPECIFICATIONS ..................................................................10-S5
3. TIGHTENING TORQUES ............................................................................10-S6
4. PRECAUTIONS AT REPAIRING REFRIGERANT CYCLE ......................10-S7
[1] HANDLING OF SERVICE TOOLS.......................................................10-S8
(1) Manifold Gauge Set ..........................................................................10-S8
(2) Refrigerant Charging Hose .............................................................10-S10
(3) Vacuum Pump Adaptor...................................................................10-S11
(4) Electric Gas Leak Tester.................................................................10-S11
(5) Can Tap Valve ................................................................................10-S12
(6) T-joint ..............................................................................................10-S12
(7) R134a Refrigerant Recover and Recycling Machine ......................10-S12
5. CHECKING AND CHARGING REFRIGERANT CYCLE.........................10-S13
[1] CHECKING WITH MANIFOLD GAUGE ............................................10-S13
[2] DISCHARGING, EVACUATING AND CHARGING ...........................10-S17
(1) Discharging the Refrigerant ............................................................10-S17
(2) Evacuating the System ...................................................................10-S18
(3) Charging the Refrigerant.................................................................10-S19
(4) Checking Charge Refrigerant Amount ............................................10-S21
6. CHECKING, DISASSEMBLING AND SERVICING..................................10-S22
[1] CHECKING AND ADJUSTING ...........................................................10-S22
(1) Compressor ....................................................................................10-S22
(2) Relay (A/C Compressor, Front Working Light, Front Wiper, Blower,
Blower Hi, ACC, Auxiliary Power) ...................................................10-S22
(3) Wiper Relay ....................................................................................10-S23
(4) Control Panel (Blower Switch, A/C Switch, Mode Control Dial,
Temperature Control Dial and Recirculation/Fresh Air Selection
Switch) ............................................................................................10-S24
(5) Blower Resistor...............................................................................10-S27
(6) Blower Motor...................................................................................10-S27
(7) Temperature Motor .........................................................................10-S28
(8) Mode Motor.....................................................................................10-S28
(9) Recirculation/Fresh Air Motor .........................................................10-S29
(10)Pressure Switch..............................................................................10-S30
(11)Front Wiper Switch .........................................................................10-S31
(12)Front Wiper Motor...........................................................................10-S31
(13)Rear Wiper Switch ..........................................................................10-S32
(14)Rear Wiper Motor ...........................................................................10-S32
[2] DISASSEMBLING AND ASSEMBLING..............................................10-S33
(1) Separating Cabin from Tractor........................................................10-S33
(2) Removing Compressor Assembly...................................................10-S43
(3) Removing Air Conditioner Unit........................................................10-S45
(4) Removing Air Conditioner Pipes .....................................................10-S48
(5) Removing Heater Hoses.................................................................10-S49
(6) Cab Windshield...............................................................................10-S51
(7) Wiper Motor ....................................................................................10-S53
[3] SERVICING ..........................................................................................10-S54
KiSC issued 09, 2008 A
Summary of Contents for M9540
Page 1: ...M8540 M9540 WORKSHOP MANUAL TRACTOR KiSC issued 09 2008 A...
Page 8: ...6 M8540 M9540 WSM SAFETY INSTRUCTIONS KiSC issued 09 2008 A...
Page 9: ...7 M8540 M9540 WSM SAFETY INSTRUCTIONS KiSC issued 09 2008 A...
Page 10: ...8 M8540 M9540 WSM SAFETY INSTRUCTIONS Q CABIN Model KiSC issued 09 2008 A...
Page 11: ...9 M8540 M9540 WSM SAFETY INSTRUCTIONS KiSC issued 09 2008 A...
Page 12: ...10 M8540 M9540 WSM SAFETY INSTRUCTIONS KiSC issued 09 2008 A...
Page 16: ...14 M8540 M9540 WSM DIMENSIONS DIMENSIONS ROPS Model KiSC issued 09 2008 A...
Page 17: ...15 M8540 M9540 WSM DIMENSIONS CABIN Model KiSC issued 09 2008 A...
Page 18: ...G GENERAL KiSC issued 09 2008 A...
Page 103: ...1 ENGINE KiSC issued 09 2008 A...
Page 203: ...2 CLUTCH KiSC issued 09 2008 A...
Page 219: ...3 TRANSMISSION KiSC issued 09 2008 A...
Page 322: ...4 REAR AXLE KiSC issued 09 2008 A...
Page 323: ...CONTENTS MECHANISM 1 FEATURES 4 M1 KiSC issued 09 2008 A...
Page 336: ...5 BRAKES KiSC issued 09 2008 A...
Page 374: ...6 FRONT AXLE KiSC issued 09 2008 A...
Page 401: ...7 STEERING KiSC issued 09 2008 A...
Page 402: ...CONTENTS MECHANISM 1 STEERING MECHANISM 7 M1 2 STEERING CYLINDER 7 M2 KiSC issued 09 2008 A...
Page 420: ...8 HYDRAULIC SYSTEM KiSC issued 09 2008 A...
Page 473: ...9 ELECTRICAL SYSTEM KiSC issued 09 2008 A...
Page 554: ...10 CABIN KiSC issued 09 2008 A...