Strautmann Giga-Vitesse CFS 3602 Скачать руководство пользователя страница 12

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Contents

Giga-Vitesse CFS 3602 - 4402, Giga-Vitesse CFS 3602 DO - 4402 DO 03.18

Lubrication work ....................................................................................................................... 236

8.4.1

Lubrication plan .................................................................................................................... 237

8.5

Check / Top up gear lubricant oil ............................................................................................. 238

8.5.1

Quantities when filled and change intervals ........................................................................ 238

8.5.2

Feed gearing of transport floor............................................................................................. 238

8.5.3

Main gearbox ....................................................................................................................... 239

8.5.4

Rotor gear ............................................................................................................................ 239

8.5.5

Angular gear of CFS unit ..................................................................................................... 240

8.5.6

Angular gear of dosing unit .................................................................................................. 240

8.5.7

Check/Top up oil level .......................................................................................................... 240

8.5.8

Change gear lubricant oil ..................................................................................................... 241

8.6

Pick-up ..................................................................................................................................... 242

8.6.1

Bleed friction clutch of pick-up ............................................................................................. 242

8.6.2

Check/Retighten tension of roller chain for pick-up drive .................................................... 243

8.7

Carry out maintenance work on the cam-type cut-out clutch................................................... 244

8.8

Set beater circuit ...................................................................................................................... 246

8.9

Set circuit for CFS drum and pick-up ....................................................................................... 247

8.10

Cutting unit ............................................................................................................................... 248

8.10.1

External operation for cutting unit ........................................................................................ 248

8.10.2

Clean cutting unit ................................................................................................................. 249

8.10.2.1

Unhook cutting unit springs ............................................................................................. 250

8.10.2.2

Install cutting unit springs ................................................................................................ 253

8.10.3

Remove and install cutting knives ....................................................................................... 254

8.10.3.1

Remove cutting knives ..................................................................................................... 255

8.10.3.2

Install cutting knives ......................................................................................................... 257

8.10.4

Grind cutting knives ............................................................................................................. 258

8.10.5

Set distance between cutting knives and rotor .................................................................... 258

8.10.6

Check distance between strippers and rotor ....................................................................... 260

8.10.7

Set "Cutting unit retracted" sensor ....................................................................................... 262

8.10.8

Set rpm sensor "Beaters" ..................................................................................................... 263

8.10.9

Sensor "Tailgate closed" (forage wagon and forage wagon with dosing unit) .................... 263

8.10.10

Set rpm sensor "Beater circuit" ............................................................................................ 264

8.10.11

</dg_bm "mod_1500444746004_0001"Tailgate open" sensor (only forage wagon) .......... 265

8.11

Transport floor .......................................................................................................................... 266

8.11.1

Shorten and tighten transport floor chains ........................................................................... 266

8.12

Beaters ..................................................................................................................................... 268

8.12.1

Lubricate roller chains of beaters ......................................................................................... 268

8.12.2

Check/Retighten roller chain tension ................................................................................... 268

8.13

Hydraulic system ...................................................................................................................... 270

8.13.1

Depressurise hydraulic system ............................................................................................ 271

8.13.2

Depressurise folding drawbar with drawbar suspension ..................................................... 271

8.13.3

Marking of hydraulic hose pipes .......................................................................................... 271

8.13.4

Inspection criteria for hydraulic hose pipes .......................................................................... 272

8.13.5

Replace hydraulic filter ......................................................................................................... 272

8.14

Brake system ........................................................................................................................... 274

8.14.1

Check/Clean in-line filters of compressed-air brake system ................................................ 274

8.14.2

Drain compressed-air reservoir of compressed-air brake system ....................................... 275

8.15

Maintenance of axles ............................................................................................................... 276

8.15.1

Lubricate knuckle arm bearing ............................................................................................. 277

8.15.2

Lubricate locking cylinder heads at passive steering axle ................................................... 277

8.15.3

Lubricate brake shaft bearing .............................................................................................. 278

8.15.4

Lubricate standard slack adjuster ........................................................................................ 278

8.15.5

Lubricate automatic slack adjuster ...................................................................................... 279

8.15.6

Tighten wheel nuts ............................................................................................................... 279

8.15.7

Tightening torques of wheel nuts ......................................................................................... 280

8.15.8

Check clearance of wheel hub bearing ................................................................................ 280

8.15.9

Check brake linings .............................................................................................................. 280

8.15.10

Check brake ......................................................................................................................... 281

8.15.11

Check and adjust standard slack adjuster ........................................................................... 281

8.15.12

Check automatic slack adjuster ........................................................................................... 282

Содержание Giga-Vitesse CFS 3602

Страница 1: ...Translation of the Original Operating Instructions Short cut forage wagon Short cut forage wagon with beaters Giga Vitesse CFS 3602 4402 Giga Vitesse CFS 3602 DO 4402 DO 75500905 a 000 03 18...

Страница 2: ......

Страница 3: ...lity directive 2014 30 EU of the European Parliament and the Council dated 26 February 2014 for approximation of laws of the member states on the electromagnetic compatibility and for repeal of direct...

Страница 4: ...Bad Laer den 26 03 2018 Dipl Kfm W Strautmann Managing Director...

Страница 5: ...5424 802 30 Fax 49 0 5424 802 64 E mail parts strautmann com Online spare parts catalogue www strautmann elise de Please always refer to the machine ID number 17 digit of your machine when ordering s...

Страница 6: ...ar the safety instructions before commissioning After carefully reading the instructions you will be able to fully benefit from the advantages of your recently acquired machine Please make sure that a...

Страница 7: ...service brake system 27 2 5 5 Braking axle 28 2 6 Steering axle 28 2 6 1 Passive steering axle 28 2 6 2 Detection of travel direction with passive steering axle 28 2 6 3 Steering axle for electro hydr...

Страница 8: ...s 70 3 4 3 Hydraulic system 71 3 4 4 Electrical system 72 3 4 5 Propeller shafts 73 3 4 6 Hitched machines 74 3 4 7 Brake system 75 3 4 7 1 Compressed air brake system 75 3 4 8 Axles 75 3 4 9 Tyres 76...

Страница 9: ...ch machine 121 5 13 1 Uncouple drawgear 121 5 13 1 1 Tow hook hitch hook and drawbar lug hitch ring 121 5 13 1 2 Draw pin Piton Fix and drawbar lug hitch ring 122 5 13 1 3 Ball type coupling and shell...

Страница 10: ...model 158 6 1 4 4 Pre select filling degree of loaded material in cargo space 159 6 1 5 Calibration 159 6 1 5 1 Calibrate automatic charging system 159 6 1 6 Operating hours counter service hours cou...

Страница 11: ...ngs in machine set up menu 200 6 2 3 44 Calibrate folding drawbar sensor 201 6 2 3 45 Set automatic folding drawbar system 203 6 2 3 46 Calibrate automatic charging system sensor 205 6 2 3 47 Set auto...

Страница 12: ...8 10 8 Set rpm sensor Beaters 263 8 10 9 Sensor Tailgate closed forage wagon and forage wagon with dosing unit 263 8 10 10 Set rpm sensor Beater circuit 264 8 10 11 dg_bm mod_1500444746004_0001 Tailga...

Страница 13: ...Elimination from the tractor seat 294 9 1 2 Elimination not from the tractor seat 294 9 2 List of malfunctions hydraulic system 295 9 3 List of malfunctions electrical system 296 9 3 1 Meaning of erro...

Страница 14: ...is sold 1 2 Keeping of operating instructions The operating instructions must always be kept at the machine s place of operation must always be easily accessible for operating and maintenance staff 1...

Страница 15: ...persons apart from the operator Risk the source of a possible injury or damage to health Manufacturer B Strautmann S hne GmbH u Co KG Machine Short cut forage wagon Short cut forage wagon with beater...

Страница 16: ...ch will cause most serious bodily injury loss of limbs or long term harm or even death if it is not prevented Non observance of the safety instructions marked by WARNING directly causes most serious b...

Страница 17: ...machine design provides the designations of the individual assemblies and operating elements Please read this chapter in the immediate vicinity of the machine if possible thus acquainting yourself wi...

Страница 18: ...Product description Giga Vitesse CFS 3602 4402 Giga Vitesse CFS 3602 DO 4402 DO 03 18 18 2 1 General overview of the machine Illustration of product and identification of essential elements Fig 1...

Страница 19: ...CFS 25 Rotor beater and pick up drive 2 2 Chassis Depending on the machine s equipment the chassis consists of a Bogie tandem chassis with passive steering with forced steering axle only with bottom...

Страница 20: ...ing height will automatically be adjusted if the hydraulic hose pipe of the chassis is connected to a single acting control device of the tractor and pressurised If the machine is empty the front axle...

Страница 21: ...he silo Lifting and lowering of the folding drawbar is carried out by means of two double acting hydraulic cylinders 3 is carried out via the ISOBUS control set Fig 3 2 3 1 Bottom linkage Depending on...

Страница 22: ...ded by approx 20 mm the deflection is approx 10 mm For the empty machine the deflection is accordingly less The drawbar suspension is only allowed to be switched on during transport journeys must alwa...

Страница 23: ...controls the required braking force depending on the loading condition of the hitched machine The brake system acts on the braking axle s Observance of the maintenance intervals is indispensable for...

Страница 24: ...in uncoupled condition Push in as far as it will go and the service brake system releases e g for manoeuvring the unhitched machine Pull out as far as it will go and the machine is braked again by mea...

Страница 25: ...ling system has not been properly set The hydraulic levelling system properly triggers the ALB regulator only with the travelling height properly set Tandem chassis Fig 7 1 Hose coupling with filter f...

Страница 26: ...pressed air reservoir 8 Double release valve 9 Fork joint round hole 10 Diaphragm brake cylinder 11 Fork joint round hole 12 Double function brake cylinder 13 Fork joint round hole 14 Diaphragm brake...

Страница 27: ...s connected to the special brake valve of the tractor If the brake pedal on the tractor is pressed the machine is slowed down The hydraulic service brake system is designed for an admissible maximum s...

Страница 28: ...axle can move freely and follows the turning radius of the corner during cornering protects the sward during cornering reduces tyre wear during cornering on paved areas The passive steering axle is l...

Страница 29: ...Via the drawbar angle sensor and 2 speed sensors the SES system electronically registers the required steering angle and transforms the required steering angle into an electrical signal For reasons o...

Страница 30: ...f 12 km h 2 7 Hydraulic system The hydraulic system of the machine can be operated at a maximum of 100 l min is equipped with connections for load sensing operation as standard is alternatively suitab...

Страница 31: ...vice the machine s control block may be necessary 2 7 1 Supply lines between tractor and machine 1 Hydraulic connector Flow line SN 16 red 2 Hydraulic connector Return line SN 20 blue 3 Load sensing c...

Страница 32: ...ydraulic connector Flow line Label Arrows white Background red Hydraulic connector Return line Label Arrows white Background blue Explanation of hydraulic connector symbols P Pressure line red T Tank...

Страница 33: ...Product description 33 Giga Vitesse CFS 3602 4402 Giga Vitesse CFS 3602 DO 4402 DO 03 18 Front panel Flow line 1 green cable tie Close front panel Return line 2 green cable ties Open front panel...

Страница 34: ...se transport floor 2 6 Pre selection solenoids 2 7 Load sensing screw for disabling the pressure regulator with the load sensing control line mounted Screw unscrewed Fixed displacement pump free oil c...

Страница 35: ...the tractor via the load sensing control line The current machine demand for hydraulic oil determines the pressure and the delivery rate of the tractor s hydraulic pump Tractor Machine Fig 18 1 Elect...

Страница 36: ...sport and working position is effected via the control system from the tractor seat by means of two single acting hydraulic cylinders The steerable rubber tyred guide wheels 2 move the pick up into it...

Страница 37: ...individual cutting knife is able to evade foreign objects If a cutting knife encounters a foreign object it will evade to the rear and remain in that position This knife protection system protects the...

Страница 38: ...r windings 2 and the strippers 4 ensure a merging of the material from the outer sides of the rotor 1 in case of wide swathes or cornering Fig 23 2 11 Access door and ladder Access door 1 ladder 2 and...

Страница 39: ...ion of the transport floor for a short time max 3 seconds e g to eliminate blockages occurred at the beaters during discharge 2 13 Front panel with incorporated automatic charging system Switch the au...

Страница 40: ...ISOBUS control set mainly consists of the sensing band 2 the actuating plug 3 and the control dial 4 switches the transport floor automatically on and off for uniform and complete filling of the carg...

Страница 41: ...ull the automatic charging system will be deactivated and the automatic feed function for the transport floor will be switched off 2 13 3 2 Machine equipped with beaters The bottom beater will evade t...

Страница 42: ...he inside of the tailgate Fig 28 2 14 2 Tailgate on machines equipped with beaters When lifting the tailgate the hydraulic cylinders 1 first vertically lift the tailgate 2 out of its locking mechanism...

Страница 43: ...roller chain is equipped with a chain tensioner Fig 30 2 16 Silage additive pump Optional extra The electrical connection for the silage additive pump is connected with the floating position of the pi...

Страница 44: ...ong press on the key In charge mode the symbol appears in the display If the pick up is in floating position the electrical connection for the silage additive pump is switched on Field Operator 130 Wi...

Страница 45: ...affic related equipment Properly fix and check the traffic related equipment for proper functioning before travelling on public roads and paths Fig 32 1 Warning plates 2 Side reflectors 4 on each side...

Страница 46: ...ttings for ALB regulator Fig 33 Information on the type plate 1 Manufacturer 2 CE symbol 3 Vehicle Machine ID number 4 Type 5 Empty weight kg 6 Gross vehicle weight rating kg 7 Admissible tongue load...

Страница 47: ...Product description 47 Giga Vitesse CFS 3602 4402 Giga Vitesse CFS 3602 DO 4402 DO 03 18 2 19 Technical data 2 19 1 General data Fig 35...

Страница 48: ...m chassis more than 40 km h kg 29000 29000 Admissible tongue load with bottom linkage up to 40 km h kg 4000 4000 4000 4000 4000 4000 with bottom linkage more than 40 km h kg 2000 2000 2000 2000 2000 2...

Страница 49: ...4 42 max 4 42 max 4 42 D Track tandem axle m 2 10 2 10 2 10 2 10 2 10 2 10 E Wheelbase m 1 50 1 80 1 50 1 80 1 50 1 80 1 50 1 80 1 50 1 80 1 50 1 80 F Drawbar height bottom linkage m 550 700 550 700 5...

Страница 50: ...ad Traffic Licensing Code the maximum entire width of farming or forestry trailers may be 3 00m if the maximum width is the sole result of such vehicles being equipped with wide base tyres which at a...

Страница 51: ...1 9 2 0 2 9 2 6 2 3 1 7 40 km h 16 t 3 2 1 9 1 8 1 8 3 0 3 0 1 6 1 7 2 5 2 2 1 9 1 9 1 4 bar bar bar bar bar bar bar bar bar bar bar bar bar 152D 159D 159A8 168A8 148D 154D 163E 160A8 158D 156D 158A8...

Страница 52: ...9 40 km h 18 t 1 8 1 7 2 0 1 3 1 8 1 9 1 9 1 0 1 1 1 6 40 km h 16 t 1 5 1 4 1 8 1 2 1 5 1 6 1 6 1 0 1 1 1 4 bar bar bar bar bar bar bar bar bar bar 165D 165D 169A8 166C 169A8 170D 170D 177A8 170A8 174...

Страница 53: ...3 2 Electrical system Battery voltage 12 V volt Socket for lighting 7 pole Socket for control set 3 pole DIN 9680 The feed line of the 3 pole socket should have a minimum cable cross section of 4 mm...

Страница 54: ...ne with a low back pressure Thus a free return line reduces heating up of the hydraulic oil Preconditions for safe operation of the electro hydraulic forced steering axle system A load sensing capable...

Страница 55: ...ing control device Electro hydraulic forced steering axle system SES system 1 load sensing connection 2 19 3 5 Brake system Brake system Required connectors Dual line compressed air brake system 1 hos...

Страница 56: ...with a 62 km h model are only allowed in connection with ABS Slopes can be travelled on as follows Traversing hills Direction of motion to the left 23 degrees Direction of motion to the right 23 degr...

Страница 57: ...afety footwear protective clothing skin protectant etc The user undertakes to exclusively have staff operating the machine who know the basic occupational safety and accident prevention regulations ha...

Страница 58: ...erator s scope of tasks or he she lacks adequate expert knowledge the operator shall be obliged to report this defect to his her superior user Knowledge of the basic safety instructions and safety reg...

Страница 59: ...rs shall apply here People are not allowed in the hazardous area of the machine as long as the tractor engine is running with the propeller shaft coupled the hydraulic system connected as long as trac...

Страница 60: ...hich might impair safety 3 3 3 Safety and protective devices This chapter shows the location of the properly installed protective devices in protective position Check all safety and protective devices...

Страница 61: ...th forced steering axle 4 Holding down device with pulley 5 Drawbar protective device 6 Guide wheel 7 Protective casing pick up 8 Side guard 9 Access door to cargo space 10 Side guard beater drive lef...

Страница 62: ...fic license according to the road traffic regulations must be in the condition specified by that license WARNING Risk due to breaking of load bearing parts As a basic principle the following is not al...

Страница 63: ...l of the following reasons Incorrect use of the machine improper assembly commissioning operation and maintenance of the machine operation of the machine the safety devices being defective or the safe...

Страница 64: ...fore each startup The machine is only allowed to be operated by one person mainly from the driver seat of the tractor Secure machine against accidental operation Turn the tractor engine off Pull the i...

Страница 65: ...ntal lifting and lowering The stop cock is positioned on the right hand side of the tailgate The table shows the meaning of the stop cock positions I Stop cock open 0 Stop cock closed Fig 37 Fig 38 St...

Страница 66: ...itched machine Consider your personal abilities as well as the road traffic visibility and weather conditions the driving characteristics of the tractor and the influences exerted by the attached or h...

Страница 67: ...nd unhitching the machine stability Risk of injuries due to crushing and shearing points while actuating the support device Hitching and unhitching machines to or from the tractor requires particular...

Страница 68: ...o hands and fingers Start the machine only with the protective devices completely mounted It is not allowed to open protective devices when the machine is powered as long as the tractor engine is runn...

Страница 69: ...avelling uphill and downhill and when traversing hills risk of tipping over Only actuate powered machine parts if people keep sufficient safe distance to the machine Safely support folded up covers be...

Страница 70: ...hitched machine and the admissible axle and tongue loads of the tractor Run the machine being only partly filled if necessary The tractor must ensure the required deceleration for the charged combina...

Страница 71: ...ement is released This shall not apply to continuous movements or automatically controlled movements or movements which for functional reasons require a floating or pressing position Before carrying o...

Страница 72: ...unit Only use the specified fuses When using too big fuses the electrical system may be destroyed risk of fire Ensure proper connection of the battery Connection First connect the plus pole then the m...

Страница 73: ...he propeller shaft when cornering Before switching the propeller shaft on check whether the selected speed of the tractor s p t o shaft has been adjusted to coincide with the admissible driving speed...

Страница 74: ...the tractor s coupling device and the machine s drawgear Only couple admissible vehicle combinations tractor and hitched machine Observe the maximum admissible tongue load of the tractor at the coupli...

Страница 75: ...ying out any work on the brake system Secure the lifted machine parts against accidental lowering Especially beware when carrying out welding and drilling work and work involving open fire in the vici...

Страница 76: ...st accidental lowering and rolling parking brake chocks before carrying out any work on the tyres Retighten all fastening screws and nuts according to Strautmann s specifications Check the tyre pressu...

Страница 77: ...k on the tractor and attached machines Spare parts must at least comply with Strautmann s specified technical standards which is ensured when using original Strautmann spare parts Carry out the stipul...

Страница 78: ...elds Field 1 shows the pictographic risk description surrounded by a triangular hazard symbol Field 2 shows the pictographic instruction how to avoid the risk Fig 39 Explanation The Order number and E...

Страница 79: ...of electrical shock or burns due to accidental touching of electrical overhead lines or due to inadmissible approach to high voltage overhead lines This risk may cause most serious injuries or even de...

Страница 80: ...injuries or even death if hydraulic oil squirting out under high pressure enters the body by penetrating the skin Read and observe the information in the operating instructions before carrying out any...

Страница 81: ...p due to the powered propeller shaft This risk may cause most serious injuries or even death Keep sufficient safe distance to the propeller shaft as long as the tractor engine is running with the prop...

Страница 82: ...eople standing within the hazardous area of the machine This risk may cause most serious injuries to any part of the body Keep sufficient safe distance to the hazardous area of the machine Ensure that...

Страница 83: ...king tools pick up and feeder rotor This risk may cause most serious injuries or even death Keep sufficient safe distance to powered working tools Never reach into the hazardous area of powered workin...

Страница 84: ...escriptive information or information summarised in a table Fig 40 50406501 Turn cutting knives over every 12 service hours grind them every 24 service hours 73506543 Maintenance instruction knife pro...

Страница 85: ...ue to improper cleaning of the machine It is imperative to observe the information in the respective chapter when using a pressure washer steam blaster for cleaning the machine 87007550 Adjust length...

Страница 86: ...ehicle side preselected Lower stop cock down open Right hand vehicle side can be lifted max 2 cm 2 Upper stop cock down closed and lower stop cock to the right closed Travelling height cannot be chang...

Страница 87: ...87 Giga Vitesse CFS 3602 4402 Giga Vitesse CFS 3602 DO 4402 DO 03 18 3 5 3 Placing of warning and instruction signs The following figure illustrates the position of the warning and instruction signs o...

Страница 88: ...the environment and the machine may lead to invalidation of any claims for damages In particular non observance of the safety instructions may bring about e g the following risks Risk to people due t...

Страница 89: ...ires special know how and or specific technical equipment Otherwise this work will impair your safety and the functional ability of the machine during and after its execution Additionally observe the...

Страница 90: ...loading and unloading only use a tractor with the required equipment Only start the tractor with the hitched machine moving when the pressure gauge on the tractor indicates 5 0 bar 4 2 Loading and unl...

Страница 91: ...cer 4 3 Overseas dispatch unlock steering axle For manoeuvring within the harbour area the steering axle s of the machine is are equipped with stop cocks and is are locked or blocked Open the stop coc...

Страница 92: ...safety instructions Observance of these chapters serves your safety Only use appropriate tractors to hitch and transport the machine Check the following adjustments when changing the tractor Mounting...

Страница 93: ...ompatibility before hitching the machine to the tractor Carry out a brake test to check whether the tractor reaches the required deceleration with the hitched machine Check the machine for proper func...

Страница 94: ...ore than 6 km h up to 25 km h require an operating license on public roads Farming or forestry trailers are not subject to registration but only to operating license if they fulfil the following crite...

Страница 95: ...capacity must be sufficient These details are registered on the type plate in the vehicle registration certificate and in the operating instructions of the tractor The tractor s front axle load must n...

Страница 96: ...ctual rear axle load of the tractor does not exceed the admissible rear axle load rating the gross vehicle weight rating of the tractor will not be exceeded the admissible load capacities of the tract...

Страница 97: ...awgear of the rigid drawbar trailer If this is not the case the admissible towing capacity for your tractor must be calculated In each case the lowest DC value shall be relevant Calculate the admissib...

Страница 98: ...awbar trailer 18 t DC 9 81 m s x 14 t x 18 t 77 2 kN 14 t 18 t 5 2 1 3 Calculate tractor s admissible towing capacity The lowest DC value of your tractor s coupling device or of the drawgear of your r...

Страница 99: ...ed to the tractor accidentally rolls if powered working tools are not switched off if hydraulic functions are accidentally carried out working tools or machine parts are unintentionally powered with t...

Страница 100: ...justing position 3 Resting position swivelled by 180 compared to the adjusting position Fig 44 Fixed 5 4 1 Release parking brake Ensure that the cable does not rest on or chafe against other vehicle c...

Страница 101: ...ke system and the spring loaded brake system with the machine unhitched Fig 45 1 Actuating mechanism for release valve Push in as far as it will go and the service brake system releases e g for manoeu...

Страница 102: ...it will go and the service brake system releases e g for manoeuvring the unhitched machine Pull out as far as it will go and the machine is braked again by means of the system pressure coming from the...

Страница 103: ...es into the borehole 5 4 Check whether the locking bolt has completely engaged into the borehole and properly locks the supporting leg in its transport position Fig 48 5 6 2 Lower mechanical supportin...

Страница 104: ...ates by an authorised workshop and adjusted if necessary before coupling the propeller shaft to your tractor for the first time This will prevent propeller shaft compression or insufficient transverse...

Страница 105: ...an properly adapt to uneven terrain Only a properly adjusted mounting height of the folding drawbar guarantees best possible picking up of the material to be loaded WARNING Risk of being crushed drawn...

Страница 106: ...se distance X Turn piston rod clockwise Reduce distance X Turn piston rod counterclockwise Adjust the two threaded spindles evenly 6 Retighten the counter nuts of the threaded spindles 7 Start the tra...

Страница 107: ...ground should be approx 10 20 mm The operating height of the pick up is set by means of the two hole perforated struts 2 Front borehole Lowest operating height of pick up Rear borehole Highest operat...

Страница 108: ...tor and machine against accidental starting and rolling 4 Set the height of the additional guide wheels 5 via the left hand and right hand spindle 6 such that the guide wheels bear the largest load Fo...

Страница 109: ...st have a minimum cable cross section of 4 mm2 There are tractor models where the standard socket in the tractor cabin delivers inadequate power for the ISOBUS control set In this case have an authori...

Страница 110: ...c system Lock the pressure regulator in the electro hydraulic control block if the hydraulic connector Flow line is connected with the pressure line to the tractor s hydraulic pump Open the pressure r...

Страница 111: ...ok and drawbar lug hitch ring 1 Secure the machine against rolling 2 Make sure that people leave the hazardous area between tractor and machine before approaching the machine 3 Lower the tow hook 4 Ap...

Страница 112: ...ure the tractor against accidental starting and rolling 10 Fix and secure the cross bolt above the draw pin 11 Release the parking brake 12 Lift the supporting leg to transport position 5 12 1 3 Ball...

Страница 113: ...move grease and dirt from the ball head the holding down device and the shell Lubricate the ball head and the surface of the shell with new grease Unlock the holding down device at the bearing block S...

Страница 114: ...f the hydraulic hose pipes for correct and tight seat Depressurise hydraulic system Check the assignment of the hydraulic hose pipes at the control block of the machine if the coloured markings dust c...

Страница 115: ...he pressure line return line with the pressure line to the hydraulic pump of the tractor provided for this purpose 5 12 3 Connect brake system WARNING Risk of crushing cuts becoming entangled being dr...

Страница 116: ...or automatically pushes the push button for the release valve on the trailer brake valve out 8 Release the parking brake and or remove the chocks 5 12 3 2 Connect hydraulic brake system Only couple cl...

Страница 117: ...ency brake valve 4 Pressure accumulator 5 Brake cylinder 6 Brake drum 7 Drain valve Fig 62 Couple after emergency braking 1 Connect the brake hose to the tractor 2 Set the brake control valve at the t...

Страница 118: ...r shaft 5 Ensure that there is enough free space around the propeller shaft in any operating state Insufficient free space will lead to damage to the propeller shaft Fig 63 5 12 5 Couple forced steeri...

Страница 119: ...ing Preconditions for proper execution of the power up test Coupled forced steering axle connected hydraulic system and sufficient hydraulic pressure minimum 15 bar power supply of control set switche...

Страница 120: ...ocket of the steering rod must not contact the drawbar not even during maximum cornering to the left or right Have bumper buffers retrofitted by Strautmann if necessary Fig 65 The forced steering axle...

Страница 121: ...he rainproof plug deposit 5 Disconnect the service brake system 6 Disconnect the lighting 7 Uncouple the propeller shaft 8 Disconnect the control set and put the plug down into the rainproof plug depo...

Страница 122: ...lock the holding down device at the bearing block 3 Swivel the holding down device to coupling position 4 Lower the supporting leg to support position such that the shell disengages from the ball head...

Страница 123: ...railer brake valve bleeds The trailer brake valve automatically switches over thus actuating the service brake system in accordance with the automatic load sensitive brake pressure control 5 13 3 1 Di...

Страница 124: ...Set the brake control valve at the tractor such that the hydraulic oil can flow back to the tractor Press the drain valve 7 at the emergency brake valve 3 The hydraulic oil flows back to the tractor...

Страница 125: ...ponents This risk may cause light to serious injuries to hands Do not touch considerably warmed up propeller shaft components particularly do not touch any couplings Clean and lubricate the propeller...

Страница 126: ...exclusively slowed down by the manoeuvring vehicle 1 Hitch the machine to the braked manoeuvring vehicle 2 Release the parking brake of the machine 3 Swivel the hand lever at the brake pressure regul...

Страница 127: ...in the side guard 3 to move the folding drawbar with the hydraulic system connected 1 Press the key button 1 to lift the vehicle to the required height to adjust the supporting leg 2 Press the key bu...

Страница 128: ...through the access door 3 Screw the tubular supports 3 to the superstructure struts such that the maximum vehicle height of 4 m is not exceeded 4 Screw the extension sections 5 to the fixing supports...

Страница 129: ...rt from below through the chain link Fig 73 9 Hang the respective rope hook of the rubber clamp into the rear tubular support machines without beaters or into the superstructure tarpaulin machines equ...

Страница 130: ...sion of the machine for its use as a forage wagon forage wagon with dosing unit or forage transport wagon Fig 76 5 17 1 Unwind superstructure tarpaulin 1 Enter the cargo space through the access door...

Страница 131: ...nter cargo space 2 Swivel the locking lever 1 to its top position 3 Take the superstructure tarpaulin 2 on both sides out of the securing mechanism 3 such that the tarpaulin hangs down vertically 4 Sw...

Страница 132: ...DO 4402 DO 03 18 132 5 18 Cover conveyor duct Optional extra When using the machine for transporting forage cover the conveyor duct by means of a cover plate optional extra 1 Hang the cover plates 1 i...

Страница 133: ...e of longer downtimes of the machine switch the control set off in order to avoid a discharging of the tractor s battery due to switched on loads Protect the control set against moisture and humidity...

Страница 134: ...ontrol mainly consists of the control set 1 the control unit 2 the sensors 3 to determine operating states e g Steering Axle Locked or Steering Axle Unlocked the connecting cable 4 for the silage addi...

Страница 135: ...ff 7 Switch Discharge Mode A I on 8 Switch automatic charging system on off 9 Reverse transport floor Reduce feed rate of transport floor during discharge in combination with key 11 10 Double feed rat...

Страница 136: ...nsport floor forward Fig 83 6 Operating state Beaters powered not powered here Beaters powered 7 Operating state Tailgate lowered lifted to first opening width completely lifted here Tailgate lowered...

Страница 137: ...on or off With the control set switched on the Working menu appears on the screen When the control set is switched off the display on the screen goes out The screen shows 6 1 3 2 Switch road travel mo...

Страница 138: ...assis and the warning beacon optional extra are switched on the work lights optional extra are switched off If the folding drawbar is equipped with a drawbar suspension the hydraulic cylinders of the...

Страница 139: ...set are enabled the hydro pneumatic drawbar suspension optional extra the axle suspension of the hydro pneumatic chassis and the warning beacon optional extra are switched off the work lights optional...

Страница 140: ...e mode A I is automatically switched off if the tailgate is lowered With the electro hydraulic forced steering axle system the steering axle is locked in Discharge mode A I up to 12 km h Can be unlock...

Страница 141: ...ge mode A II on machine equipped with beaters The Discharge Mode A II is automatically switched off when the tailgate is lowered During discharge the transport floor feed can be switched on and off as...

Страница 142: ...on and off during charging will automatically be deactivated if the control set generates the acoustic signal horn sound and the visual signal Forage wagon full will automatically be activated if the...

Страница 143: ...to charge machines without beaters The feed function of the transport floor can still be switched on for a short period of 3 seconds via the key Stop the charging procedure after the acoustic signal h...

Страница 144: ...Double feed appear The screen shows 6 1 3 10 Change feed rate of transport floor during discharge 1 Press the key once and the key quickly in succession as often as required until the transport floor...

Страница 145: ...ponds during discharge or in order to reduce the pressing power which the loaded material applies to the beaters 1 Press the key to switch the transport floor feed off 2 Press the key The transport fl...

Страница 146: ...rgo space lighting is switched on the lighting is automatically switched off if road travel mode is switched on the lighting is automatically switched on if road travel mode is switched off 1 Briefly...

Страница 147: ...the Tailgate lifted symbol appears The screen shows 6 1 3 16 Lift tailgate machine equipped with beaters When discharging on the clamp silo the tailgate is automatically lifted to the set first openin...

Страница 148: ...tailgate is completely lowered the Tailgate lowered symbol appears The screen shows 6 1 3 18 Lift folding drawbar 1 Press the key until the folding drawbar has been lifted to the desired position or...

Страница 149: ...he key again Road travel mode is switched off At the same time the drawbar suspension is automatically switched off The Working menu appears The screen shows no additional symbol 6 1 3 22 Retract cutt...

Страница 150: ...unit completely out of the conveyor duct and in again with the feeder rotor running 6 1 3 24 Remedy in case of soiled cutting unit 1 Clean the cutting unit 6 1 3 25 Extend cutting unit 1 Press the key...

Страница 151: ...reverse travels before travelling over clamp silos by means of the Discharge Mode A I key with SES system Align the wheels of the steering axle in a straight line by means of a short forward travel o...

Страница 152: ...hydraulic forced steering axle system the key has a touch control design 1 Press the key as long as the steering axle shall be locked The steering axle is locked in Straight position The Steering axle...

Страница 153: ...le force steered symbol appears and a horn sound is emitted If the symbol is flashing and a horn sound is emitted there is a malfunction in the steering system The passive steering is activated Check...

Страница 154: ...e steering system The screen shows 6 1 3 31 Lift pick up 1 Press the key until the pick up has been lifted to its end position The pick up lifts The screen shows no additional symbol 6 1 3 32 Lower pi...

Страница 155: ...key again The silage additive pump is switched off The Silage additive pump on symbol disappears The screen shows 6 1 4 Set machine parameters For proper functioning of the ISOBUS control setting of...

Страница 156: ...yor is not available W indicates that the Wollschl ger hydraulic system is used 5 Display of potentiometer position Value from 0 to 100 KAL appears during the calibration procedure 6 Left Display of c...

Страница 157: ...menu appears 2 Press and hold the key once The parameter With Without beaters 6 is selected 3 Press the or key to change the setting The symbol is faded in or out On machines equipped with beaters th...

Страница 158: ...Steering axle model 7 is selected 3 Press the or key to change the setting The screen shows Observe the fact that the setting BPW must be selected both for BPW and FAD axles with single acting hydraul...

Страница 159: ...s with the Automatic charging system on symbol 6 1 5 Calibration 6 1 5 1 Calibrate automatic charging system A calibration of the automatic charging system helps to separately set the bottom position...

Страница 160: ...ppears 9 The person in the cargo space swivels the sensing band to the top position which shall be the start position for the transport floor running at maximum feed rate 10 Press the key again 11 Pre...

Страница 161: ...registered Daily transported loads counter transported loads until reset The number of transported loads is registered by counting the number of opening cycles of the tailgate Total operating hours co...

Страница 162: ...ed 0 No response of sensor 1 Response of sensor A beep is emitted With tridem Lift axle lifted 0 No response of sensor 1 Response of sensor A beep is emitted 4 Steering axle unlocked 0 No response of...

Страница 163: ...number 2 Sensor status 3 Number of sensor circuits The screen shows 2 Press the or key to display the next or preceding sensor 3 Press the key once The Working menu appears 6 2 ISOBUS control Field Op...

Страница 164: ...l unit 2 the sensors 3 to determine operating states e g Steering Axle Locked or Steering Axle Unlocked the connecting cable 4 for the silage additive pump 5 optional extra The control set 1 is mounte...

Страница 165: ...h work lights on off ESC key for submenu 5 SET key Call up set up menu and change menu level 6 Retract cutting unit 7 Extend cutting unit 8 Charge mode 9 Road travel mode 10 Discharge mode 11 Lock ste...

Страница 166: ...ating state Pick up lifted lowered floating position here Pick up in floating position 6 Operating state Automatic charging system on off nominal value here Automatic charging system on 30 7 Value Fol...

Страница 167: ...aters powered 6 Currently selected Transport floor nominal value in here 65 7 Actual Transport floor speed in here 65 6 2 3 Functions of the ISOBUS control The following paragraphs show the symbols of...

Страница 168: ...e Road Travel menu appears apart from the functions Lock steering axle and Unlock steering axle all functions of the control set are disabled the hydraulic drawbar suspension optional extra the axle s...

Страница 169: ...y Charge Road Travel Discharge Road Travel Charge all functions of the control set are enabled the hydraulic drawbar suspension optional extra the axle suspension of the hydro pneumatic tandem chassis...

Страница 170: ...charge mode is automatically switched off if the tailgate is lowered The automatic locking of the steering axle and the automatic positioning of the folding drawbar in discharge mode are set and activ...

Страница 171: ...de on machine equipped with beaters The automatic discharge mode is automatically switched off if the tailgate is lowered only possible with the p t o shaft switched off Switch the p t o shaft off or...

Страница 172: ...d after a short delay the transport floor automatically starts With the beaters powered the Beaters On symbol appears Warning message PTO only on forage wagon with dosing unit Is displayed when pressi...

Страница 173: ...during discharge The transport floor speed is doubled 6 2 3 8 Change feed rate of transport floor during discharge 1 Press the soft key The feed rate of the transport floor is increased by 5 each tim...

Страница 174: ...starts running and conveys the loaded material away from the beaters for a maximum time of 3 seconds 6 2 3 11 Switch automatic charging system on off Switch the automatic charging system on for unifo...

Страница 175: ...charging system is switched on via the key if the p t o shaft has been switched off the sensor is defective 1 Press the key The charge mode is activated 2 Press the soft key once The automatic chargi...

Страница 176: ...DO 03 18 176 6 2 3 12 Change filling degree of loaded material in cargo space 1 Press the soft key to increase the filling degree 2 Press the soft key to reduce the filling degree The filling degree c...

Страница 177: ...to charge machines without beaters The feed function of the transport floor can still be switched on for a short period of 2 seconds via the key Stop the charging procedure after the acoustic signal...

Страница 178: ...r speed changes in 5 steps and is indicated in the display The screen shows 6 2 3 15 Switch cargo space lighting on off If the cargo space lighting is switched on the lighting is automatically switche...

Страница 179: ...ilage additive pump is switched on when lowering the pick up No readout on the display 6 2 3 17 Lift tailgate machine without beaters In discharge mode the tailgate is automatically lifted to its full...

Страница 180: ...the set first opening width the Tailgate lifted symbol appears 2 Release the key and press it again The tailgate is lifted as long as the key is pressed or until the tailgate has been lifted to its fu...

Страница 181: ...the key until the folding drawbar has been lifted to the desired position or has reached its end position the drawbar position is displayed in optional extra The ground clearance of the pick up is in...

Страница 182: ...e coloured background of the Cutting unit symbol changes to YELLOW during charging at least one cutting knife has been retracted from the conveyor duct due to a foreign object the cutting unit is heav...

Страница 183: ...S 3602 4402 Giga Vitesse CFS 3602 DO 4402 DO 03 18 6 2 3 25 Extend cutting unit 1 Press the key until the Cutting unit symbol has a GREEN background The cutting unit is completely extended into the co...

Страница 184: ...eels of the steering axle in a straight line by means of a short forward travel of the tractor and the hitched machine before locking the steering axle When switching the control set on the single act...

Страница 185: ...2 DO 4402 DO 03 18 6 2 3 27 Unlock steering axle 1 Press the key once The steering axle can move freely unlocked and follows the turning radius of the corner during cornering The Steering axle unlocke...

Страница 186: ...ulic forced steering axle system the key has a touch control design The steering axle is locked by activating the discharge mode if this function has been activated in the machine set up menu The symb...

Страница 187: ...ppears in the display If the symbol is flashing and a horn sound is emitted there is a malfunction in the steering system Check the steering system 1 Press the key The steering axle is force steered a...

Страница 188: ...ly available on tridem chassis Do not lift the lift axle with the vehicle charged 1 Press the soft key in the charge or discharge menu The assignment of the soft keys changes The screen shows 3 Press...

Страница 189: ...lifts The screen shows 6 2 3 32 Lower pick up WARNING Risk of material damage when travelling on uneven ground with the pick up lowered locked Only move the machine on uneven ground with the pick up...

Страница 190: ...pick up is fixed The Lower pick up Locked position symbol appears 6 2 3 33 Automatic wayback An automatic wayback is integrated in the software 9 47 6 2 3 34 Functional description of automatic wayba...

Страница 191: ...t up menu The screen shows Actuate the key button soft key Extend knives to activate the wayback function 1 Press the Extend Knives key until the symbol appears at the cutting unit The automatic wayba...

Страница 192: ...beep is emitted for approx 3 seconds The screen shows Use the Retract cutting unit key to interrupt the automatic wayback function If the Retract Cutting Unit key is actuated and the automatic functi...

Страница 193: ...lighting 1 Simultaneously press the two soft keys in the charge or discharge menu twice The start menu opens 2 Press the key The background lighting becomes brighter 3 Press the soft key The backgrou...

Страница 194: ...orking menu to the set up menu Use the key to return to the previously run working menu 1 Setting of weighing system is inactive 2 Setting of automatic folding drawbar system 3 Machine set up menu 4 S...

Страница 195: ...positions can be saved for the three operating modes In the respective operating modes the positions are automatically approached if the respective automatic functions have been activated in the mach...

Страница 196: ...tem activated deactivated here activated 6 Connection of silage additive pump in charge mode activated deactivated here activated 7 Automatic locking of steering axle during reverse travel activated d...

Страница 197: ...weights are saved 1 Total counter non erasable 2 Daily counter erasable 3 Operating hours pick up in working position here a total of 1 h daily working hours 0 7 h 4 Total service hours counts when th...

Страница 198: ...ht counter total load until reset The load weight of the machine is registered by adding up the load weights of the individual transported loads Total operating hours counter The total operating hours...

Страница 199: ...3 Sensor value of folding drawbar 4 Cutting Unit Retracted sensor here activated 5 Cutting Knives Retracted sensor here deactivated 6 Steering Axle Open Reverse Travel Error SES sensor here deactivate...

Страница 200: ...ows 2 Press the soft key The assignment of the soft keys changes 3 Use the soft keys to select the individual functions The active function has a yellow border The screen shows 4 Press the soft key to...

Страница 201: ...wbar position 1 Press the key several times to access the set up menu of the folding drawbar The set up menu for the folding drawbar opens The screen shows 2 Press the soft key The assignment of the s...

Страница 202: ...r end position The nominal reading is 100 8 Use the key to slightly lower the drawbar The nominal reading is 90 99 9 Use the key to move the folding drawbar to the lower end position The nominal readi...

Страница 203: ...is lowered to its end position For proper functioning of the scale optional extra it is imperative that the folding drawbar cylinders are not completely retracted They should be extended by at least...

Страница 204: ...ess the soft key The current folding drawbar position for discharge mode is saved The screen shows 4 Press the soft key The assignment of the soft keys changes The screen shows 5 Use the keys and to m...

Страница 205: ...em sensor The calibration of the automatic charging system sensor involves the change of the sensor values set by the manufacturer for the lowest and highest sensing band position 1 Hitch the machine...

Страница 206: ...tractor 2 Turn the tractor engine off 3 Apply the parking brake of the tractor 4 A second person enters the cargo space through the access door 5 Switch the tractor ignition on 6 Press the key several...

Страница 207: ...er even after the control set has been switched off Therefore always pull the plug for the power supply out after completion of work 6 3 1 1 Access to steering computer The steering computer is mounte...

Страница 208: ...hen no trouble has occurred the main menu of the steering computer displays one of the following status messages Display Meaning The axle control of the steering computer is switched on Regular status...

Страница 209: ...ority over all other displays of the main menu In most cases the display remains active until the error has been remedied and the steering system has been restarted In case of several active errors th...

Страница 210: ...ay and change of parameters settings Access is protected by a password Only the customer service staff is allowed to change parameters Display of software versions Entry of an access code to change ba...

Страница 211: ...r code 255 255 255 means No further errors have been entered in the fault memory or the fault memory has been completely deleted Time of first occurrence of error Time of last occurrence of error Freq...

Страница 212: ...us Enter the saved error codes in the list No Error code error code First entry time first entry Last entry time last entry Frequency frequency Example 180 006 00 06 51 14 08 02 36 4 1 2 3 4 5 6 7 8 9...

Страница 213: ...nnected Ensure that people keep sufficient safe distance to the powered transport floor WARNING Before starting work with and on the machine read and observe the basic safety instructions Make sure th...

Страница 214: ...ng system optional extra must be closed during transport journeys Observe the fact that the braking axle needs to run in during the first service hours the brake lining is adjusting to the brake drum...

Страница 215: ...e machine has been discharged to an extent of approx 50 The transport floor may be reversed for a short time max 3 seconds for this purpose Observe the fact that the driving characteristics of the tra...

Страница 216: ...ading of the drawbar Switch the automatic charging system on for uniform and complete filling of the cargo space The automatic charging system has to be switched on only once automatically and infinit...

Страница 217: ...xle loads the admissible tongue load at the coupling point the load capacities of the mounted tyres the admissible towing capacity of the tractor These details are registered on the type plate or in t...

Страница 218: ...stic signal horn sound and a visual signal Forage wagon full The automatic charging system is deactivated and the automatic feed function for the transport floor is switched off 7 3 2 1 Machines witho...

Страница 219: ...Start charging Select the tractor speed according to the swathe size and cutting length When the machine is fully charged the ISOBUS control set generates an acoustic signal horn sound and a visual si...

Страница 220: ...pick up 5 Press the key once to switch on the Road Travel Mode for transport journeys on public roads 7 4 Discharge machine WARNING Risk of crushing impact and being drawn in when opening and closing...

Страница 221: ...floor on when the tailgate has reached its end position 5 Start to move and select the travelling speed of the tractor according to the height of the desired discharged material stack To discharge in...

Страница 222: ...this information may cause damage to the angular switchgear for coupling the powertrain to the beaters Reduce the feed rate for the transport floor during discharge if the control set frequently gener...

Страница 223: ...ers start to run and after a short delay the transport floor automatically starts 7 Start to move and select the travelling speed of the tractor according to the height of the desired discharged mater...

Страница 224: ...lgate The Discharge Modes A I and A II are deactivated and the transport is automatically switched off 11 Drive off the clamp silo 12 Press the key until the folding drawbar has been lowered to the de...

Страница 225: ...tractor according to the height of the desired discharged material stack To discharge in steps the transport floor feed can be switched off by pressing the soft key and switched on again by pressing t...

Страница 226: ...e feed rate for the transport floor is not reduced 1 Press the key once to switch the Discharge Mode on The folding drawbar moves to the preset discharge position The steering axle is locked 2 Move on...

Страница 227: ...e changing the lane on the clamp silo The beaters and the transport floor stop The transport floor automatically switches to standby mode and the Feed On symbol is flashing on the control set if the t...

Страница 228: ...28 9 Press the key to close the tailgate The transport floor automatically switches off 10 Drive off the clamp silo 11 Press the key once to switch the Road Travel mode on for transport journeys on pu...

Страница 229: ...ng to the time limit reached first Observe the maintenance intervals for wearing parts Always disconnect all electrical electronic plug connections to the tractor before carrying out service and maint...

Страница 230: ...cure the machine lifted via the folding drawbar against accidental lowering before crawling into the hazardous area beneath the lifted machine 4 Wait for the machine to stop completely before entering...

Страница 231: ...ck the tension of the transport floor chains shorten chain if necessary Check screwed connection of transport floor strips retighten if necessary Check the travelling height of the hydraulic levelling...

Страница 232: ...e the chains of the beaters optional extra Check drawbar connection retighten if necessary Tightening torque of crown nut 800 50 Nm Lubricate the rollers of the knife protection system and check them...

Страница 233: ...stem SES and have malfunctions remedied by an authorised workshop Change the gear lubricant oils Lubricate the chain tensioner screws of the transport floor Carry out maintenance work on the cam type...

Страница 234: ...o space and entering the cargo space 1 Open the access door 1 Use your left hand to hold the folding access ladder 2 Swivel the locking mechanism 4 upwards The ladder and the access door are unlocked...

Страница 235: ...ns for handling and disposal of cleaning agents 8 3 1 Cleaning by means of pressure washer steam blaster It is absolutely imperative to observe the following when using a pressure washer steam blaster...

Страница 236: ...ng nipples Use environmentally friendly biodegradable oils and greases where lubricants may penetrate the fodder or the ground For further information contact your specialist for agricultural machiner...

Страница 237: ...Service and maintenance of machine 237 Giga Vitesse CFS 3602 4402 Giga Vitesse CFS 3602 DO 4402 DO 03 18 8 4 1 Lubrication plan Giga Vitesse CFS...

Страница 238: ...timum oil level is reached at an oil temperature of 0 20 C 8 5 1 Quantities when filled and change intervals Gearbox Quantity when filled l Lubricant Specification Trade name manufacturer Interval h F...

Страница 239: ...se CFS 3602 4402 Giga Vitesse CFS 3602 DO 4402 DO 03 18 8 5 3 Main gearbox 1 Filler neck 2 Drain plug 3 Fan and inspection plug Fig 90 8 5 4 Rotor gear 1 Drain plug spur gear 2 Drain plug switchgear 3...

Страница 240: ...ain plug 2 Filler neck 3 Fan plug Fig 92 8 5 6 Angular gear of dosing unit 1 Filler neck 2 Drain plug Fig 93 8 5 7 Check Top up oil level 1 Align the machine in horizontal position 2 Unscrew the oil i...

Страница 241: ...lent to the filling quantity 3 Unscrew the oil drain plug The gear lubricant oil drains off 4 Unscrew the oil filling screw 5 Wait for the oil to stop draining out of the oil drain opening 6 Screw the...

Страница 242: ...k friction clutch is to charge the machine with material to be loaded for a short time with the groove nut unscrewed such that the stuck friction clutch slips for a short time 1 Unscrew and remove the...

Страница 243: ...groove nut 13 Fix the protective casing of the pick up to the machine by means of the two screws Fig 95 8 6 2 Check Retighten tension of roller chain for pick up drive Check the tension of the roller...

Страница 244: ...specified below The manufacturer will not assume any warranty and liability for material damage and personal injuries if the work is carried out by insufficiently qualified staff Preparation Secure tr...

Страница 245: ...pply grease to the adjusting washers supporting ring and circlip 5 Insert the sealing ring Attention It is imperative to pay attention to the position of the chamfer at the locking cams when inserting...

Страница 246: ...the right hand edge of the switching plate is 4 mm The switch lever 5 must have been manually turned clockwise into its end position 5 Retighten the screw of the collar bushing 6 and the counter nut o...

Страница 247: ...switch lever 10 and the right hand edge of the switching plate is 4 mm The switch lever 10 must have been manually turned clockwise into its end position 5 Retighten the screw of the collar bushing 1...

Страница 248: ...e cover plate Make sure that people leave the hazardous area on the opposite side before swivelling the cover plate 8 10 1 External operation for cutting unit Optional extra WARNING Risk of crushing s...

Страница 249: ...cutting knives before removing them Use compressed air to clean the slots of the cutting knives before reinstalling them 1 Daily clean the gaps 1 between the cutting knives knife holders the lever po...

Страница 250: ...the knife protection system on both sides Hang up the spring at the outer ring of the knife holder by means of the mounting lever Repeat steps 2 1 to 2 4 for the other knife holders Fig 105 8 10 2 1 U...

Страница 251: ...e CFS 3602 4402 Giga Vitesse CFS 3602 DO 4402 DO 03 18 4 Fold cutting unit frame down 2nd person required Fig 107 5 Due to the removal of the upper link 2 the receiver pipe can be freely rotated Do no...

Страница 252: ...e Giga Vitesse CFS 3602 4402 Giga Vitesse CFS 3602 DO 4402 DO 03 18 252 6 Remove the screws 2 and washers 3 before unhooking the springs 1 Fig 109 7 Now use the spring loaded lever 73236615 to unhook...

Страница 253: ...602 DO 4402 DO 03 18 8 10 2 2 Install cutting unit springs 8 Ensure the correct alignment of the springs when installing them Use the spring loaded lever 73236615 for the installation Fig 111 9 After...

Страница 254: ...he upper links Fig 113 11 Fold the chassis frame up and screw it to the bearing plates 2nd person required 12 Retract the cutting unit and reinsert the knives 13 Extend cutting unit Fig 114 8 10 3 Rem...

Страница 255: ...r by means of the hydraulic cylinders to increase the free space to the cutting knives 3 Switch the oil circulation between tractor and machine off 4 Secure tractor and machine against accidental star...

Страница 256: ...2 DO 4402 DO 03 18 256 10 Clean the gaps of the cutting knives knife holders by means of the mounting lever and compressed air 11 Insert the knife lever into the boreholes of the cutting knife 12 Pull...

Страница 257: ...4 When installing the cutting knives ensure that the locking lever completely engages again The locking lever has completely engaged if it is in close contact with the frame 5 of the cutting unit the...

Страница 258: ...tance between cutting knives and rotor The distance between the cutting knives and the rotor must be approx 20 mm over the complete width of the rotor This distance will ensure optimum cutting of the...

Страница 259: ...pper link fork clockwise Reduce distance between cutting knives and rotor Lengthen upper link Turn upper link fork counterclockwise Fig 121 Measure again the distance on the right hand and left hand s...

Страница 260: ...ed by an authorised workshop Only an authorised workshop is allowed to carry out this work The minimum distance between the strippers and the rotor must be 17 mm over the entire width of the rotor Thi...

Страница 261: ...etween the strippers and the rotor 2 in the conveyor duct from the cargo space 3 Replace worn strippers Unscrew the screws Remove the safety rail 4 of the stripper holder by pulling it out to the side...

Страница 262: ...ompletely extend the cutting unit 2 Turn the tractor engine off 3 Switch the tractor ignition on 4 Apply the parking brake of the tractor 5 Apply the parking brake of the machine 6 Uncouple the propel...

Страница 263: ...head 2 is approx 3 mm The light emitting diode lights up 11 Screw the sensor in this position Fig 127 8 10 9 Sensor Tailgate closed forage wagon and forage wagon with dosing unit WARNING Risk of crus...

Страница 264: ...ing setting of rpm sensor Beater circuit if the machine is unintentionally powered or hydraulic functions are accidentally carried out Secure tractor and machine against accidental starting and rollin...

Страница 265: ...g of the Tailgate open sensor if the machine is unintentionally powered or hydraulic functions are accidentally carried out Secure tractor and machine against accidental starting and rolling before se...

Страница 266: ...ips on the right hand and left hand side do not bump against the frame 1 Equally shorten the chains of the transport floor if the tension path of the chain tensioners is no longer sufficient to retigh...

Страница 267: ...the chains sag 6 Enter the cargo space through the access door to shorten the chains 7 Open and remove the chain connecting links 8 Always cut out an even number of chain links 2 4 6 at all chains by...

Страница 268: ...ricate roller chains of beaters 1 Use a service platform with ladder to open the protective devices for the roller chains by means of a tool to obtain safe access to the roller chains 2 Lubricate the...

Страница 269: ...a loose roller chain by means of the chain tightening wheel Loose the tightening wheel bolt of the chain tightening wheel Move the chain tightening wheel to tighten the roller chain The chain is prope...

Страница 270: ...system with the system under operating pressure is not allowed Risk of explosion due to improper work on hydraulic accumulators Welding soldering drilling or other work on hydraulic accumulators whic...

Страница 271: ...esponding operating element with the hydraulic oil supply switched off 8 13 2 Depressurise folding drawbar with drawbar suspension 1 Completely lower the folding drawbar 2 Set the adjusting lever at t...

Страница 272: ...ng fitting Hose slipping out of the fitting Corroded fitting which may affect the function and the strength Improperly laid hydraulic hose pipes e g ignored bending radii laying over sharp edges The h...

Страница 273: ...the filter casing 5 Grease the thread at the filter casing 6 Check the O ring 2 for damage Replace a damaged O ring 67 95 mm x 2 62 mm 7 Lubricate the O ring of the new filter element 8 Slip the new f...

Страница 274: ...g soiled by solid particles The air supply to the brake system should have priority over the protection of the brake system against soiling and shall be ensured in all conditions In case of the filter...

Страница 275: ...air to blow the filter element dry 7 Reinsert the filter element into the hose coupling Fig 140 8 Close the cover 9 Screw the cover by means of the two Phillips screws 10 Connect the feed and brake l...

Страница 276: ...andard slack adjuster X 5 Lubricate automatic slack adjuster X 6 Have grease of wheel hub bearing changed shop work X Maintenance work 1 Check wheel nuts for firm seating retighten if necessary X X X...

Страница 277: ...le arm bearing with long life grease until fresh grease comes out of the bearings the cam disc Fig 144 8 15 2 Lubricate locking cylinder heads at passive steering axle Lubricate the lubrication points...

Страница 278: ...g life grease until fresh grease comes out of the bearings Only use lithium saponified grease with a drop point above 190 C Make sure that no grease or oil enters the brake system Depending on the ser...

Страница 279: ...grease comes out at the adjusting screw 3 Use a ring wrench to turn the adjusting screw back by about one turn 4 Manually actuate the brake lever several times Automatic readjustment must be easy Act...

Страница 280: ...460 Nm 505 Nm 8 15 8 Check clearance of wheel hub bearing 1 Lift the axle until the tyres are free 2 Release the brake 3 Place two levers between tyres and ground and check the bearing clearance If t...

Страница 281: ...ush rod and the slack adjuster is less than 90 see Fig 153 Only authorised and qualified staff of a service workshop is allowed to carry out the work specified below The manufacturer will not assume a...

Страница 282: ...usting screw slightly turns clockwise during the return stroke 4 Retighten the adjusting screw 5 Reinstall the rubber cap and lubricate with long life grease Fig 154 8 16 Maintenance of boogie chassis...

Страница 283: ...bearing of dash pots X Maintenance work Check all components for damage and wear visual check X Check travelling height readjust if necessary X Drain condensate from the oil storage tank X Check the o...

Страница 284: ...4 oil storage tanks must be half filled with hydraulic oil HLP 46 The quantity when filled is 100 ml each The oil storage tank 1 provides the piston chamber of the hydraulic cylinder 2 with hydraulic...

Страница 285: ...02 DO 4402 DO 03 18 8 17 2 Lubricate bearing of dash pots Lubricate the lubrication points 1 at the top and bottom of the dash pot on the empty machine until fresh grease comes out of the bearings Ens...

Страница 286: ...h a single acting control device of the tractor 5 Completely lower the dash pots of the chassis With three way cock 1 Set the operating element for the levelling valve at the tractor s control device...

Страница 287: ...perating element at the tractor s control device for the travelling height adjustment in Lift position until the pressure gauges 1 2 indicate 0 bar The dash pots of the chassis are completely lowered...

Страница 288: ...g valve with a single acting control device of the tractor 5 Completely lower the dash pots of the chassis With three way cock 1 Set the operating element for the levelling valve at the tractor s cont...

Страница 289: ...cate 0 bar The dash pots of the chassis are completely lowered Fig 163 4 Check the oil level in the oil storage tanks 1 Loosen the screwed connection 3 Swivel the oil storage tank up Retighten the scr...

Страница 290: ...owly Set the correct distance X between the locating points of the hydraulic cylinders 7 one after another on the right hand and left hand machine side 1 Hitch the machine to the tractor 2 Park the tr...

Страница 291: ...the lower stop cock 3 back to horizontal position 10 Repeat steps 5 to 9 for the other vehicle side Fig 166 8 17 6 Adjust travelling height via easy to use block Optional extra Depending on the tyres...

Страница 292: ...control device of the tractor Connect the return line of the machine to the return line of the tractor The travelling height is set for the right hand machine side by means of the operating elements...

Страница 293: ...ure tractor and machine against accidental starting and rolling Ensure that the brakes of the machine are not applied 4 Connect the hydraulic hose pipe of the chassis with a single acting control devi...

Страница 294: ...le the p t o shaft at low tractor engine speed The feeder rotor transports the loaded material together with any foreign objects into the cargo space without resistance from the cutting unit 3 Extend...

Страница 295: ...ign objects Transport floor feed only works temporarily Jamming control piston of transport floor valve Clean control piston and check for smoothness during installation Tailgate does not open Closed...

Страница 296: ...tive control set Have control set checked Defective solenoid of a hydraulic valve Replace solenoid Feed function can only temporarily be controlled Loose contact at solenoid Remedy loose contact Cable...

Страница 297: ...ISOBUS control BM Basic module EM Extension module Power Power supply e g of the solenoid valves Sen 12V Power supply of sensors 9 4 List of malfunctions working Malfunction Cause Remedy Blockages in...

Страница 298: ...tractor to a minimum value of 180 bar Pick up folding drawbar and tailgate sink during work Hydraulic cylinder leaking Seal hydraulic cylinder Cutting unit slowly retracting during work Piston in hydr...

Страница 299: ...se of failure of the electrical system the solenoids for switching the directional control seat valves can be actuated directly at the electro hydraulic control block 1 via the emergency manual operat...

Страница 300: ...m for emergency manual operation Solenoid valves Functions Retract out Extend in Lift Lower Lift Lower Lift Lower Forward Reverse Enabled Disabled Lift Lower ccw rotation cw rotation Closed Open X Y12...

Страница 301: ...o hydraulic control block 1 Fig 171 Fig 172 Control block with tandem chassis Fig 173 Control block with tridem chassis Lock steering axle s 1 Secure tractor and machine against accidental starting an...

Страница 302: ...tesse CFS 3602 4402 Giga Vitesse CFS 3602 DO 4402 DO 03 18 302 Unlock steering axle s 1 Secure tractor and machine against accidental starting and rolling 2 Unscrew the grub screws 1 Fig 172 Fig 173 a...

Страница 303: ...h Only qualified staff is allowed to disassemble the machine Machine parts and operating media oils greases etc must be disposed of in accordance with national and international environmental regulati...

Страница 304: ...Circuit diagrams Giga Vitesse CFS 3602 4402 Giga Vitesse CFS 3602 DO 4402 DO 03 18 304 11 Circuit diagrams...

Страница 305: ...Circuit diagrams 305 Giga Vitesse CFS 3602 4402 Giga Vitesse CFS 3602 DO 4402 DO 03 18 11 1 Hydraulic circuit diagram...

Страница 306: ...Circuit diagrams Giga Vitesse CFS 3602 4402 Giga Vitesse CFS 3602 DO 4402 DO 03 18 306 Fig 174...

Страница 307: ...gate 4 Drawbar suspension optional extra 5 Pick up 6 Transport floor 7 Front panel optional extra 8 Folding drawbar 9 Pressure switch lift axle 10 Crossover conveyor 11 Electrical forced steering axle...

Страница 308: ...Circuit diagrams Giga Vitesse CFS 3602 4402 Giga Vitesse CFS 3602 DO 4402 DO 03 18 308 11 2 Electronic circuit diagram ISOBUS control Valves...

Страница 309: ...Circuit diagrams 309 Giga Vitesse CFS 3602 4402 Giga Vitesse CFS 3602 DO 4402 DO 03 18...

Страница 310: ...Circuit diagrams Giga Vitesse CFS 3602 4402 Giga Vitesse CFS 3602 DO 4402 DO 03 18 310...

Страница 311: ...X12 Cutting unit 2 X13 Cutting unit 1 X16 Silage additive pump X17 Central lubrication X30 Pre selection Y30 X31 Pre selection Y31 1 42 Pick up 2 42 Transport floor forward 3 42 Pre selection valve Y3...

Страница 312: ...Circuit diagrams Giga Vitesse CFS 3602 4402 Giga Vitesse CFS 3602 DO 4402 DO 03 18 312 11 3 Electronic circuit diagram ISOBUcontrol Sensors...

Страница 313: ...Circuit diagrams 313 Giga Vitesse CFS 3602 4402 Giga Vitesse CFS 3602 DO 4402 DO 03 18...

Страница 314: ...Circuit diagrams Giga Vitesse CFS 3602 4402 Giga Vitesse CFS 3602 DO 4402 DO 03 18 314...

Страница 315: ...12 V sensors 2 34 42 Ground sensors 2 35 42 Signal beater speed 37 42 Signal automatic charging system 38 42 Signal Axle locked 40 42 Signal Axle unlocked or in case of SES Error in forced steering a...

Страница 316: ...Circuit diagrams Giga Vitesse CFS 3602 4402 Giga Vitesse CFS 3602 DO 4402 DO 03 18 316 11 4 Electronic circuit diagram ISOBUS control Control unit...

Страница 317: ...Circuit diagrams 317 Giga Vitesse CFS 3602 4402 Giga Vitesse CFS 3602 DO 4402 DO 03 18...

Страница 318: ...Circuit diagrams Giga Vitesse CFS 3602 4402 Giga Vitesse CFS 3602 DO 4402 DO 03 18 318...

Страница 319: ...Axle suspension 1 optional extra 6 Axle suspension 2 optional extra 7 Lift axle optional extra 8 Lower axle optional extra E1 Work light front panel E2 Work light rear left hand E3 Work light rear ri...

Страница 320: ...Circuit diagrams Giga Vitesse CFS 3602 4402 Giga Vitesse CFS 3602 DO 4402 DO 03 18 320...

Страница 321: ...Machines equipped with beaters 219 220 Machines without beaters 218 219 Charge machine 215 Charge with ISOBUS control Field Operator 120 218 Field Operator 130 219 Chassis 19 Hydraulic chassis 283 Che...

Страница 322: ...cal system 53 72 Electro hydraulic control block 34 Electronic circuit diagram 308 312 316 Eliminate clogging at the pick up and the feeder rotor 294 Elimination not from the tractor seat 294 Emergenc...

Страница 323: ...r chains of beaters 268 Lubricate automatic slack adjuster 279 Lubricate brake shaft bearing 278 Lubricate knuckle arm bearing 277 Lubricate locking cylinder heads at passive steering axle 277 Lubrica...

Страница 324: ...actor and machine 99 Steering 207 Steering axle 28 Electro hydraulic forced steering axle 29 Passive steering axle 28 29 Steering computer Operating and display elements 208 Structural alterations 62...

Страница 325: ...Index 325 Giga Vitesse CFS 3602 4402 Giga Vitesse CFS 3602 DO 4402 DO 03 18 Warning message 137 Warning signs 78 Warranty and liability 63 Work lights 139...

Страница 326: ......

Страница 327: ...edatum Sprache Alena Reddehase Laura B umker 26 03 2018 englisch Zuordnung PG Short cut forage wagon Short cut forage wagon with beaters WG Giga Vitesse CFS 02 Modell Giga Vitesse CFS 3602 4402 Giga V...

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