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REPAIR INSTRUCTIONS, PART 1
Page 235
INSPECTION
Pressure Test — It is recommended that cylinder
heads be pressurized and checked for internal
cracks and leaks. Refer to the “Cylinder Head
and Cylinder Block Leak Test” procedure in the
TROUBLESHOOTING section.
Check the cylinder head deck surface for
warping, pitting or other imperfections. Deck
surface flatness must not vary more than
0.0015 inch (0.0381 mm) over 18 inches
(45.7 cm) of surface area. Resurface or replace
as necessary.
When resurfacing, remove a minimum amount of
material from the deck to obtain a flat, uniform
surface. Standard head height is
6.397–6.391 inches (162.483–162.310 mm). A
maximum of 0.010 inch (0.254 mm) of material
may be removed, making the minimum height of
a resurfaced head 6.381 inches (162.077 mm).
When the deck is resurfaced, the fire ring groove
and valve seat insert dimensions must be
reestablished following the procedure under “Fire
Ring Groove Cutting.”
Fire Ring Groove Cutting
GENERAL INFORMATION
Fire ring grooves are located in the machined flat
surface (deck) of the cylinder head that mates
with the engine block. This design provides a
locking groove for the fire ring to seat, as well as
a positive-combustion pressure seal.
After resurfacing the cylinder head deck, it is
necessary to reestablish the fire ring groove
depth using the fire ring groove cutter J 29600-C
(Figure 249).
249
Figure 249 — Fire Ring Groove Cutter J 29600-C
1. Alignment Fixture
2. Hold-Down Capscrews
3. Spacers
4. Washers
5. Cutter Head (J 37719)
6. Wing Nuts
7. Thickness Gauges
8. Cutter Base
5-111.bk Page 235 Monday, July 10, 2006 2:26 PM
Содержание ASET AC
Страница 6: ...TABLE OF CONTENTS Page iii TABLE OF CONTENTS 5 111 bk Page iii Monday July 10 2006 2 26 PM...
Страница 14: ...INTRODUCTION Page 1 INTRODUCTION 5 111 bk Page 1 Monday July 10 2006 2 26 PM...
Страница 23: ...Page 10 NOTES 5 111 bk Page 10 Monday July 10 2006 2 26 PM...
Страница 24: ...VISUAL IDENTIFICATION Page 11 VISUAL IDENTIFICATION 5 111 bk Page 11 Monday July 10 2006 2 26 PM...
Страница 28: ...DESCRIPTION AND OPERATION Page 15 DESCRIPTION AND OPERATION 5 111 bk Page 15 Monday July 10 2006 2 26 PM...
Страница 96: ...COMPONENT LOCATOR Page 83 COMPONENT LOCATOR 5 111 bk Page 83 Monday July 10 2006 2 26 PM...
Страница 99: ...Page 86 NOTES 5 111 bk Page 86 Monday July 10 2006 2 26 PM...
Страница 100: ...TROUBLESHOOTING Page 87 TROUBLESHOOTING 5 111 bk Page 87 Monday July 10 2006 2 26 PM...
Страница 140: ...MAINTENANCE Page 127 MAINTENANCE 5 111 bk Page 127 Monday July 10 2006 2 26 PM...
Страница 153: ...Page 140 NOTES 5 111 bk Page 140 Monday July 10 2006 2 26 PM...
Страница 154: ...REPAIR INSTRUCTIONS PART 1 Page 141 REPAIR INSTRUCTIONS PART 1 5 111 bk Page 141 Monday July 10 2006 2 26 PM...
Страница 383: ...Page 370 NOTES 5 111 bk Page 370 Monday July 10 2006 2 26 PM...
Страница 384: ...REPAIR INSTRUCTIONS PART 2 Page 371 REPAIR INSTRUCTIONS PART 2 5 111 bk Page 371 Monday July 10 2006 2 26 PM...
Страница 454: ...REPAIR INSTRUCTIONS PART 3 Page 441 REPAIR INSTRUCTIONS PART 3 5 111 bk Page 441 Monday July 10 2006 2 26 PM...
Страница 479: ...Page 466 NOTES 5 111 bk Page 466 Monday July 10 2006 2 26 PM...
Страница 480: ...SPECIFICATIONS Page 467 SPECIFICATIONS 5 111 bk Page 467 Monday July 10 2006 2 26 PM...
Страница 505: ...Page 492 NOTES 5 111 bk Page 492 Monday July 10 2006 2 26 PM...
Страница 506: ...SCHEMATIC ROUTING DIAGRAMS Page 493 SCHEMATIC ROUTING DIAGRAMS 5 111 bk Page 493 Monday July 10 2006 2 26 PM...
Страница 513: ...Page 500 NOTES 5 111 bk Page 500 Monday July 10 2006 2 26 PM...
Страница 514: ...SPECIAL TOOLS EQUIPMENT Page 501 SPECIAL TOOLS EQUIPMENT 5 111 bk Page 501 Monday July 10 2006 2 26 PM...
Страница 519: ...Page 506 NOTES 5 111 bk Page 506 Monday July 10 2006 2 26 PM...
Страница 520: ...APPENDIX Page 507 APPENDIX 5 111 bk Page 507 Monday July 10 2006 2 26 PM...
Страница 528: ...INDEX Page 515 INDEX Index fm Page 515 Monday July 10 2006 2 48 PM...
Страница 535: ...Page 522 NOTES Index fm Page 522 Monday July 10 2006 2 48 PM...