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TopClean S CPC 30

Hauser

139

Index

Abnormal transmitter behaviour . . . . . . . . . . . . . . . .  80
Access authorisation. . . . . . . . . . . . . . . . . . . . . . . . .  27
Access codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  35
Accessories  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  115
Actuator

One-sided . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Two-sided . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

Actuator, control

Analogue . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

Actuators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50, 57
Actuators, control

Pulse frequency, PFM . . . . . . . . . . . . . . . . . . . . .  51
Pulse length, PWM. . . . . . . . . . . . . . . . . . . . . . . .  51
Three-point step controller. . . . . . . . . . . . . . . . . .  52

Additional valve

Control

122

Alarm

Dosing time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Annual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Weekly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95

ATC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   39–40
Attenuation  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  34
Automatic buffer recognition. . . . . . . . . . . . . . . .  45, 84
Automatic cleaning . . . . . . . . . . . . . . . . . . . . . . . . . .  72
Automatic temperature compensation . . . . . . . .   39–40

Batch process, pure . . . . . . . . . . . . . . . . . . . . . . . . .  51
Boards, order numbers. . . . . . . . . . . . . . . . . . . . . .  107
Buffer solutions . . . . . . . . . . . . . . . . . . . . . . . . . . . .  116

Cable extension  . . . . . . . . . . . . . . . . . . . . . . . . . . . .  22
Cables, maintenance  . . . . . . . . . . . . . . . . . . . . . . . .  94
CAL key. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  26
Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   ??–90

Automatic buffer recognition . . . . . . . . . . . . . . . .  84
Fixed buffer . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  84
Manual buffer. . . . . . . . . . . . . . . . . . . . . . . . . . . .  84
pH  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   84–85
Redox absolute . . . . . . . . . . . . . . . . . . . . . . .   85–86

Redox relative . . . . . . . . . . . . . . . . . . . . . . . . . 87–90
Stability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Calibration absolute (redox abs.) . . . . . . . . . . . . . . . 86
Calibration absolute (redox rel.) . . . . . . . . . . . . . . . . 87
Calibration data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Calibration log

Reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

Calibration log display . . . . . . . . . . . . . . . . . . . . . . . . 77
Calibration menu

pH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45–47
Redox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Calibration protection. . . . . . . . . . . . . . . . . . . . . . . . . 83
Calibration relative (redox rel.). . . . . . . . . . . . . . . . . . 89
Calibration timer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

pH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Redox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Manual operation . . . . . . . . . . . . . . . . . . . . . . 72, 76

Chemoclean. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Cleaning

Day programme . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Weekly programme. . . . . . . . . . . . . . . . . . . . . . . . 73

Cleaning cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Cleaning example . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Cleaning programs . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Cleaning trigger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Code

Activating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Code reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Code, forgotten? . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Code, maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Code, specialist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Coding

Current outputs active/passive . . . . . . . . . . . . . . 109

Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . 5, 30
Commissioning, first. . . . . . . . . . . . . . . . . . . . . . . . . . 30
Compressed air connection. . . . . . . . . . . . . . . . . . . . 13
Compressed air connection CPG 30 . . . . . . . . . . . . . 14
Configuration

Disable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Connecting CPG 30 . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Connecting measuring system . . . . . . . . . . . . . . . . . 17
Connecting Mycom S. . . . . . . . . . . . . . . . . . . . . . . . . 18
Connection checks

Monthly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
Six-monthly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
Weekly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94

Connection compartment label . . . . . . . . . . . . . . . . . 18
Connection compartment sticker. . . . . . . . . . . . . . . . 16

Содержание TopClean S CPC 30

Страница 1: ...A 235C 07 en 12 01 51504339 TopClean S CPC 30 Automation of pH Redox Measurements Operating Instructions Endress Hauser TopClean S MYCOM S CPM 153 ENDRESS HAUSER MEAS CAL DIAG PARAM 7 54 Wahl pH Messe...

Страница 2: ...in position Note error message Install electrode Switch service switch to Note item in display Manual operation Move assembly Start programme Stop programme PARAM Parameter entry menu PARAM allows yo...

Страница 3: ...Setup 31 6 5 Description of functions 34 7 Maintenance 91 7 1 Operation of the service switch 92 7 2 Sensor cleaning and monitoring 92 7 3 Manual calibration in the context of maintenance 94 7 4 Maint...

Страница 4: ...ge to the instrument if ignored Note This symbol indicates important items of information Symbol Meaning DC voltage A terminal at which DC voltage is applied or through which DC flows AC voltage A ter...

Страница 5: ...o the opening and repairing of electrical instruments 1 4 Operational safety Warning If the device is used for any application other than those described in these Operating Instructions it may lead to...

Страница 6: ...on against interference as specified above is valid only for an instrument connected according to the instructions in these Operating Instructions 1 5 Return If the devices have to be repaired please...

Страница 7: ...CPC 30 2 Identification Endress Hauser 7 2 Identification 2 1 Device designation 2 1 1 Nameplate Fig 1 Nameplate example for the transmitter Mycom S CPM 153 Fig 2 Nameplate example for the control un...

Страница 8: ...FM approval CI I Div 2 with NI input and output circuits T With TIIS approval Control for external valves 0 Basic equipment no additional valves controllable 1 Control for 1 external valve non Ex 2 C...

Страница 9: ...M 153 Hose CPG 30 for bottle Check the scope of delivery using your order and the delivery documents for Completeness Instrument type and version acc to the nameplate s chap 2 1 1 Accessories s chap 9...

Страница 10: ...installed using the following types of mounting Installation instructions The transmitter CPM 153 is normally used as a field device The transmitter CPM 153 can be fixed to a vertical or horizontal pi...

Страница 11: ...ing wall mounting kit contained in scope of delivery For the wall mounting of the control unit CPG 30 proceed as follows 1 Prepare drill holes acc to fig 3 2 Screw the elements of the supplied wall fi...

Страница 12: ...nd panel mounting Transmitter Mycom S CPM 153 Fig 6 Panel mounting and post mounting horizontal and vertical for Mycom S CPM 153 Caution Danger of device failure For outdoor use the weather protection...

Страница 13: ...l commercial filters e g from Gr nbeck H chst dt a D Compressed air 4 6 bar filtered 0 5 m free from oil and condensate Threaded joints bulkhead gland OD 6 ID 4 3 3 4 Chemical connections Pressure res...

Страница 14: ...g 9 Pneumatics and hydraulics plan for CPG 30 non Ex II III II III MS 1 compressed air process assembly bottom view instrument front instrument back multi hose MS 10 I C07 CPC30xxx 04 12 00 en 006 EPS...

Страница 15: ...Relay 5 Power supply RS 485 CPG 12V power supply Current output 2 Current output 1 C07 CPC30xxx 04 12 00 en 001 EPS Power supply output Assembly measure Assembly measure Program running Assembly servi...

Страница 16: ...e Water Reiniger Cleaner Interne Ausg nge internal outputs Zusatzventile auxiliary valves 24V Ventil 1 valve 1 Armatur assembly M3 15A 24V AC DC Sicherung Fuse SPS Eing nge PCS input CPG30 100 110 230...

Страница 17: ...e bin 2 57 58 Assembly in maintenance internal 87 88 Automatic stop Internal inputs feedback 89 90 K1 K2 Control Mechanical NC contact for service switch 91 92 Control Assembly in measuring position D...

Страница 18: ...5 51 23 21 22 52 24 Relay contact 3 4 20 mA 0 1 10k k 51 23 21 22 52 24 Relay contact 3 4 20 mA 4 20 mA 51 54 21 22 52 55 Relay contact 3 Relay contact 4 4 20 mA 51 54 21 22 52 55 Relay contact 3 Rel...

Страница 19: ...stry the contacts are set to the relays as follows Failure to ALARM Maintenance required to RELAY 1 and Function check to RELAY 2 You can assign up to three relays to the controllers Besides the autom...

Страница 20: ...8 plug in heads ESB and Pt 100 Pt 1000 Fig 15 Preterminated special measuring cables to connect pH and redox electrodes pH Redox Pt 100 Pt 1000 n c Pt 100 Source pH IsFET Glas El Referenz Referenz Dra...

Страница 21: ...he red cable to the pH input s fig 16 3 Remove the pH terminal out of the transmitter and replace it by the terminals DRN SRC 4 Pin up the jumper included as shown in fig 17 5 Change the setting elect...

Страница 22: ...e junction box VBM and the following types of non terminated measuring cables for CPK 1 CPK 9 Cable CYK 71 for CPK 6 Cable DMK for CPK 12 Cable CYK 12 Note Remove the black plastic semi conductor laye...

Страница 23: ...ntial matching terminal of the instrument The PML must always be in contact with the medium i e also immersed in the buffer solution during calibration If the instrument input is unsymmetrical pH meas...

Страница 24: ...e chapter Accessories Are the installed cables strain relieved Is the cable type route completely isolated Along the whole cable length run the power supply and signal line cables separately to avoid...

Страница 25: ...11 Labelling strip 12 Arrow keys for scrolling and editing 13 Enter key 5 1 2 Key assignment PARAM brings you to the Configuration menu of the TopClean S CPG 30 Note PARAM allows you to return to the...

Страница 26: ...ection with editor type 2 for information on editor types see page 28 W V F F W V The current measured value is displayed If you have activated the data logger you can see the current measured value c...

Страница 27: ...bration is possible On this level only the control parameters for new processes can be changed in the DIAG menu branch Maintenance code Maintenance level can be protected by the maintenance code This...

Страница 28: ...MEAS and PARAM keys simultaneously to unlock the hardware Editor type 1 Abbreviation in the description of functions from p 34 E1 A selection can be highlighted with the arrow keys Confirm the selecti...

Страница 29: ...plete settings to other CPM 153 transmitters with identical hardware functionality This considerably reduces the effort to install or service several measuring points Parameter One circuit instrument...

Страница 30: ...se the menu the instrument is ready for use and measurement in its standard configuration Note You must completely run through the Quick Setup menu If you do not the instrument will not be operational...

Страница 31: ...mV Redox Select operating mode Note If the operating mode changes all the user settings are automatically reset Here it is sensible to use the DAT module to save your settings T7 Glass el 7 0 Glass el...

Страница 32: ...p to 5 relays here The relays 1 and 2 will be assigned to an activated NAMUR function and will not be available for other functions compare p 34 Selection Free Controller LC CCW CCC Controller Control...

Страница 33: ...roller menu page 50 T22 0 9 A Z Enter your customer specific instrument number 32 digit tag number This is saved in the DAT module which is obtainable as an option T23 End Restart Exit Quick Setup End...

Страница 34: ...atically reset E1 A4 Glass el Glass el IsFET Antimony 7 0 4 6 4 6 Select electrode type only pH E1 A6 Solution ground No solution ground Select connection type Solution ground symmetrical with potenti...

Страница 35: ...option E2 CODE CHOICE default bold INFO E1 2 Editor types s page 28 User settings PARAM Set up 1 Access codes CODE CHOICE default bold INFO E1 2 Editor types s page 28 User settings D1 0000 0 9997 En...

Страница 36: ...t see selection table above Continuous controller only at current output 2 The controller actuating variable is output via the current output see also Controller menu page 50 Note Danger of data loss...

Страница 37: ...sing PARAM Table Note on table entry Enter the number of support points value pairs in Field EAB1 Enter the value pairs in Field EAB2 Example 4 support points Fig 20 Example of characteristic curve en...

Страница 38: ...e 50 to reassign a relay to all the functions selected there Example Relays 4 and 5 are assigned to the controller and you change the controller assignment to relays 5 and 6 number of relays remains 2...

Страница 39: ...temperature MTC Manual temperature compensation This is advisable in processes which run at a constant temperature Here you enter the temperature value manually which is used to adjust the slope of th...

Страница 40: ...for temperature compensation Temperature Automatic ATC or manual MTC temperature compensation Medium compensation only for pH Compensation of the medium temperature using customer specific tables see...

Страница 41: ...pH 02 00 04 00 Entry of value pair Enter pH redox and temperature number of required value pairs number of support points desired in Field GBB2 E2 GBB4 OK Delete element s Selection Are the value pair...

Страница 42: ...ssage is active E1 H2 Caution Current output 0 20 mA and error current 2 4 mA is dangerous Note in display Error current is in the measuring current range If in Field EA3 the current range is 0 20 mA...

Страница 43: ...ve If CPC Hold off is selected no Hold will be set from the CPC 30 User settings I2 Last Set Min 0 4 mA Max 22 mA Select the current for hold Last The current value is frozen Set The value set in Fiel...

Страница 44: ...he known buffer value E1 For Redox Data entry abs Data entry rel Calibration abs Calibration rel Data entry abs Enter the electrode offset in mV Data entry rel Entry of two calibration points to which...

Страница 45: ...he transmitter Mycom S automatically recognises the used buffer values Note The automatic buffer recognition only functions if glass electrodes are connected to both measuring circuits In case you are...

Страница 46: ...ect the rows to be deleted delete them with Tand confirm this with E E2 JB7 Valid table Note in display The table is active after confirmation by pressing E Cancel by pressing PARAM General settings J...

Страница 47: ...uired when the isotherms from the electrode do not meet at pH 7 Isothermic point Enter the intersection point at which the isotherms of the electrode meet For glass electrodes you enter the value in m...

Страница 48: ...ing interval Data logger 1 Data logger 2 Data logger settings Using the data logger you can record Record a parameter with 500 sequential measuring points or two parameters each with 250 sequential me...

Страница 49: ...G R measuring electr reference electr SCS Ref Blockage recognition light medium heavy very heavy blockage Note In a unsymmetrical connection without PML only the glass electrode can be monitored E2 L2...

Страница 50: ...he device then we would recommend that you change the controller configuration before removing the second card so that all the relays used by the controller are located on card 1 Otherwise you cannot...

Страница 51: ...viour of an inline or a batch process Controlling the actuators The CPM 153 has four different methods for controlling the actuators see above 1 PWM pulse width modulation pulse length controller Puls...

Страница 52: ...run time before beginning with the menu settings 4 Analogue via current output 2 20mA The current output can be used to output the analogue actuating variable for one or two sided processes and canno...

Страница 53: ...hree PS Three point step controller 1 1 1 2 1 1 1 1 C07 CPC300xx 16 12 00 en 002 EPS Selection aid for online processes 1 sided control analogue 1 PFM 1 PWM 1 three PS 1 PWM PFM without signal not loo...

Страница 54: ...effect on the gain factor a difference is made between two standard implementations The factor KR X is the total gain see fig 23 This is implemented in the CPM 153 The gain factor K P X is the purely...

Страница 55: ...he area of the so called equivalence point and then ever smaller In the following diagram such a titration curve is represented for a weak acid with a strong alkali y axis pH value x axis volume units...

Страница 56: ...in linear characteristic curve you require Set point W Neutral zone Two sided Start of the neutral zone and End of neutral zone One sided only one of the two points For range dependent modulation gain...

Страница 57: ...hese four submenus Actuators here you can select and configure the methods which the controller uses to output the actuating variable Characteristic curve here you enter the controller parameters neut...

Страница 58: ...put MA7 0 4 mA 20 mA Current output Assign the current value which corresponds to 100 dosing medium provision Actuators With selection two sided in Field M1 MB1 Dosing via 1 output 2 outputs Control T...

Страница 59: ...ency n c 1 min Acid dosing Relay selection for pulse frequency Description see above MBB4 Relay Period tE min n c 000 0 s 000 0 s Acid dosing Relay selection for pulse length Description see above MBB...

Страница 60: ...low to check if these settings are relevant for your process Enter all the characteristic values yourself with the user settings E1 ME5 KR 1 KR 2 Tn 1 Tn 2 Tv 1 Tv 2 Characteristic values for user set...

Страница 61: ...ch off point is reached at t6 and the dropout delay has elapsed t7 t6 Note If the pickup and dropout delays are set to 0 s the switch on and switch off points are the switching points of the contacts...

Страница 62: ...tactors available E1 Limit contactor 1 2 3 4 5 PA1 PB1 PC1 PD1 PE1 Function Assignment On point Off point off pH Redox pH 16 00 1500 mV 100 150 C pH 16 00 1500 mV 100 150 C Limit contactor configurati...

Страница 63: ...adapt the cleaning programs to your requirements or deactivate them as necessary e g water cleaner additional valve control number of repeats and step sequence Cleaning programs You have a choice of...

Страница 64: ...bly emerges from the process The counterpressure in the rinse chamber caused by the sealing water prevents the ingress of medium into the chamber The sealing water pressure must then be greater than t...

Страница 65: ...e programmes using an external start signal enter the settings of the set programs e g conveyance times repeat cycles in the Automatic operating mode also You create the user defined programmes 4 to 6...

Страница 66: ...trol off off off Note in display Displays the current system status E2 Note Fields NA2 to NA4 can only be edited if all the functions in Field NA1 are switched off and the option to control an additio...

Страница 67: ...re always given Example Clean 18 22 start time 18 23 finish time User prog use of a programme you created see Programme Editor p 68 E1 NAAA2 01 Water 02 Cleaner 03 Water 04 Rep cleaning 0s 30s 30s 0x...

Страница 68: ...pply fails E1 User programme Programme Editor NAD1 User prog 1 User prog 2 User prog 3 Select user programme only TopClean S With TopClean S you have three user programmes available With Chemoclean th...

Страница 69: ...tion for ChemoClean Water cleaner valve 1 open valve 1 closed valve 2 open valve 2 closed Hold on Hold off wait back to Back to You can create a programme loop with this function for repeats Enter the...

Страница 70: ...ir flow Enable programme NADD1 Programme is enabled Note in display no entry The created edited programme is enabled NADD2 User prog 0 9 A Z Change name 9 character name for your user programme freely...

Страница 71: ...he Mycom S can be started via a binary input in the Mycom S either externally in a weekly pattern weekly programme or in manual operation The two contacts can be flexibly adapted to individual cleanin...

Страница 72: ...out with the menu Manual operation Quick on site cleaning can be carried out using the menu PARAM Manual operation ChemoClean press E twice start cleaning Weekly programme PARAM Set up 2 ChemoClean E...

Страница 73: ...Weekly progr User prog Select the configuration menu Weekly programme Select only with weekly programme on User programme Here you can create customer specific programmes using the Programme Editor se...

Страница 74: ...selection by pressing PARAM E1 OAA3 0010s 0 9999s Water cleaner Enter the time during which the valve remains open to allow the conveyance of water or cleaner E2 OAA4 Repeat x number of times 00 0 10...

Страница 75: ...bold INFO E1 2 Editor types s page 28 User settings R1 TopClean S ChemoClean Hold Contacts Select manual operation Note Leave the manual operating menu by pressing PARAM DIAG or MEAS The settings are...

Страница 76: ...lay no entry System status The current programme is stopped ChemoClean RB1 Weekly progr Clean trigger Ext control off off off Note in display no entry System status RB2 No prog Clean ChemoClean cleani...

Страница 77: ...ts by pressing E E1 Service Y Factory settings Simulation Instrument check Reset DAT handling Instrument version TopClean S ChemoClean Factory function Selection for service diagnosis Factory settings...

Страница 78: ...e For service code setting see Field D1 p 27 E2 YAA2 Note in display Incorrect service code entry back to the last field Simulations YB1 Simulation Output 1 Output 2 off 12 00 mA 04 00 mA Adapt simula...

Страница 79: ...tion saved on the DAT module into the EEPROM of the transmitter Logb data log into DAT Copy the logbooks and the data log into the DAT module DAT in CPC Rerecord all CPC data from the DAT module into...

Страница 80: ...on Serial no Card ID 1 2 1 12345678 A1B DC DC converter data only for two circuit Module for power supply of transmitter 2 E2 YF6 SW version HW version Serial no Card ID 1 2 1 12345678 A1B Relay data...

Страница 81: ...no entry Valve status E1 ChemoClean only if the complete ChemoClean function is activated YH1 Weekly progr Clean trigger Ext control off off off Note in display no entry System status YH2 With E runni...

Страница 82: ...tory functions YI1 0 Reset counter only triggered by watchdog Can be reset via Set Default service data YI2 0 Write access The number of write accesses to the EEPROM is called up here CODE CHOICE defa...

Страница 83: ...st also be immersed in the buffer solution The instrument switches automatically to Hold factory setting whenever it is calibrated Cancel calibration by pressing the MEAS key If you confirm this with...

Страница 84: ...ve been detected CAA2 07 00 2 00 16 00pH IsFET act value 500 500mV Entry of the electrode zero point Confirm by pressing E E2 CAA4 59 16 mV pH 5 00 99 00 mV pH Entry of the electrode slope Confirm by...

Страница 85: ...us messages for the electrode status good OK bad If the status is displayed bad electrode replacement is recommended to ensure the quality of the pH measurement CAB15 Accept Reject Recalibrate End of...

Страница 86: ...Note in display Display of the type of on site calibration selected in the calibration settings CBB1 Immerse Electrode in buffer Handling instructions Immerse the electrode in the buffer and then pre...

Страница 87: ...mmediately The maximum offset is 400 mV E2 CCA3 Offset too high too low Note in display Error message if the entered offset leaves the maximum range CCA4 Accept Reject Recalibrate End of calibration A...

Страница 88: ...y Note in display Display of the type of on site calibration selected in the calibration settings CCC1 1 0 30 1 Voltage 2 70 100 2 Voltage 20 0600mV 80 0600mV Enter calibration points In this field cr...

Страница 89: ...trode in buffer 1 2 detoxified sample see above and then press E CCD2 CCD5 20 0 30 Enter buffer Enter the relative redox value of buffer 1 2 detoxified sample in percent E2 CCD3 CCD6 Time 10 s mV 1 22...

Страница 90: ...relative redox value of buffer detoxified sample in percent E2 CCE3 Time 10 s mV 1 225 Checks the stability of the calibration Wait until the measurement is stable Time does not count down mV value n...

Страница 91: ...tective equipment appropriate to the possible dangers The CPG 30 and process retractable assembly work with compressed air and motive water Switch off the air and water inflow before working on thread...

Страница 92: ...nal cleaning may be necessary 7 2 1 External cleaning of the sensor Warning Protect hands eyes and clothing from the cleaning agents You must fulfil the necessary protection measures if the sensor is...

Страница 93: ...e cause is a current flowing through the reference element Possible causes Incorrect operating mode of the measuring instrument PML pin connected but still unsymmetrical operating mode without PML sel...

Страница 94: ...ns and power supply lines Weekly checks recommended timeframe Check the tightness of Compressed air hoses and connections Motive water hoses and connections and Hose and connections of the cleaner tan...

Страница 95: ...ance Replacement of the seals not in contact with the medium recommended as necessary at least once a year Replacement of seals in contact with the medium at least once a year no further recommendatio...

Страница 96: ...there is frequent calibration or cleaning it may be necessary to replace the pump seals more often After maintenance work on the pump check the conveyed volume by taking measurements at the outlet 7 7...

Страница 97: ...e energise the instrument before you open it Check that there is no voltage and secure the switch es against switch on If work is required under voltage this may only be carried out by an electrician...

Страница 98: ...007 Transmitter defective Test with new transmitter yes no E008 SCS message sensor Impedance of the pH glass membrane too low Check pH sensor replace if necessary For IsFET sensor Leak current 400 nA...

Страница 99: ...PML missing sensor too old sensor sometimes dry cable or plug defective yes no E045 Calibration aborted yes no E055 Display range of main parameter 1 undershot Measuring line broken sensor in air or...

Страница 100: ...ned yes no no E068 Set point exceeded controller LS 2 yes no no E069 Set point exceeded controller LS 3 yes no no E070 Set point exceeded controller LS 4 yes no no E071 Set point exceeded controller L...

Страница 101: ...it for download to end no no no E116 Download error Repeat download no no no E152 PCS Alarm pH sensor defective or totally soiled measured water flow in bypass interrupted air cushion in assembly meas...

Страница 102: ...Check assembly and installation position Earth fault at or in the instrument Test measurement in insulated vessel possibly with buffer solution Plastic vessel buffer solutions Behaviour when instrumen...

Страница 103: ...spare parts list in chap 8 3 Fixed current output signal Current simulation active Switch off simulation See DIAG Service Simulation Processor system inactive Switch instrument off and on EMC problem...

Страница 104: ...ge 108 Operating system in impermissible state Switch instrument off and on Possibly EMC problem if problem persists have installation checked by E H Service Instrument gets hots Incorrect mains volta...

Страница 105: ...current is output on this current output should an error occur 8 2 2 Response of contacts to errors You can select the assignment of which instrument error messages trigger an alarm individually for...

Страница 106: ...on check Picked up Voltage free Dropped out Dropped out Problem CPM 153 behaviour CPG 30 behaviour Assembly behaviour CPM 153 voltage failure during measurement No function CPM 153 voltage failure dur...

Страница 107: ...relay 51507089 70 Power supply 24 VAC DC Ex Module M3G Ex power unit 3 relay 51507090 90 Controller module pH 2 x current output Module M3CH S2 Ex and non Ex 51507092 100 Controller module pH 2 x curr...

Страница 108: ...age 107 8 4 1 Device view CPM 153 Fig 31 Interior view of the transmitter Mycom S Notes A The figure shows the non Ex fuse B Slot for DAT memory module 40 70 Figure shows module 40 Modules 50 60 and 7...

Страница 109: ...safety always use genuine spare parts Only genuine spare parts ensure correct functioning accuracy and reliability after corrective maintenance You receive all spare parts in the form with a unique c...

Страница 110: ...rs 4 6 adapter T sections hose unions 51507459 No Kit name Contents Use Order code 600 Complete PVC valve block Basic section with check valve 50069347 610 Motive water valve 230 V AC Valve complete w...

Страница 111: ...on chap 8 5 8 6 1 Interior view CPG 30 Fig 34 Overall view of the CPG 30 housing A Fuse 8 7 Detailed plans of CPG 30 You can follow the signals using the detailed plans and check the internal wiring...

Страница 112: ...1 2 3 L N PE Mycom 153 CPG30 non Ex 12V assembly meas assembly measurement assembly service programme runs assembly service meas meas RS485 Digital In Digital Out Druckluft berwachung air 6bar service...

Страница 113: ...ctive feedback MS7 Free MS8 Free MS9 Free MS10 Free Valves controlled electrically Name Use V5 Assembly control Pressure switch Name Use S1 NO contact Compressed air monitoring S2 NC contact Feedback...

Страница 114: ...ponents For disposal purposes separate the device into electronics plastic housing and metal rubbish The assembly may be contaminated by the medium Therefore when disposing of it the plant disposal or...

Страница 115: ...e with four pilot wires and additional outer screening sheathed in PVC dia 7 2 mm Extension with cable CYK 71 possible see table Measuring cable as yard goods CPK 9 For pH redox electrodes with integr...

Страница 116: ...For installing the transmitter outdoors the weather protection cover CYY 101 is required Order No CYY101 A Round post fixture for weather protection cover To fix the weather protection cover to vertic...

Страница 117: ...edance under nominal operating conditions 1 1012 Input current under nominal operating conditions 1 6 10 12 A Measuring range 1500 1500 mV 3000 3000 Measured value resolution 0 1 mV Zero shift range 2...

Страница 118: ...distribution adjustable pH pH 1 8 18 Redox 300 3000 mV Temperature 17 170 C Active current output only non Ex Load Max 600 Passive current output Supply voltage range 6 30 V Voltage 15 V DC Output cur...

Страница 119: ...0 4 s The NC NO contact type can be set by software Switching voltage Max 250 V AC 125 V DC Switching current Max 3 A Switching power Max 750 VA Lifespan 5 million switching cycles CPG 30 Digital outp...

Страница 120: ...bility1 Max 0 1 of measuring range 1 acc to IEC 746 1 under nominal operating conditions Mycom S CPM 153 Power supply 100 230 V AC 10 15 24 V AC DC 20 15 Frequency 47 64 Hz Power consumption Max 10 VA...

Страница 121: ...N 61326 1997 A1 1998 Appendix A Industrial sector Safety requirements Complies with general safety requirements acc to EN 61010 Complies with NAMUR Recommendations NE 21 10 5 Process Temperature range...

Страница 122: ...12 01 xx 001 EPS 320 227 327 420 Dimensions bottles 5 litre bottles 19x25x15 cm Mycom S Housing GD AlSi 12 Mg content 0 05 plastic coated Front Polyester UV resistant CPG 30 Housing Ex and non Ex Pol...

Страница 123: ...up 1 Set up 2 Controller Manual Operation Quick Set up Data log Check systems Controller config Limit switches TopClean Chemoclean Chemoclean HOLD Rapid configuration of important parameters Rapid co...

Страница 124: ...emp 025 0 C only pH MTC 20 0 150 0 C Temperature measurement off on only Redox Temp sensor Pt 100 Pt 1000 NTC 30k Actual temp value for Offset 25 0 C 20 0 30 0 C Edit Offset 0 0 C 5 0 5 0 C Select Sel...

Страница 125: ...er 125 Info field Current output 1 2 Table active Info field Table status Invalid table back Valid table continue Back to return field Back to return field Query Ok Delete pair then back to the suppor...

Страница 126: ...ion current output contacts temperature see above Auto hold with Cal off Diag off Param off Enter alarm delay 0000min 0 2000min Warning if Min and current range 0 20 mA are selected Select error curre...

Страница 127: ...TopClean S CPC 30 11 Appendix Endress Hauser 127...

Страница 128: ...els Ext control off SCS cleaning off Emerg progr off Automatic off Select operation Spray levels Automatic User program Assign additional valves Valve 1 Steril User if CPC Fkt is active this field is...

Страница 129: ...for comp air not steam maint water 0060 s 0 9999s Set time for comp air not steam maint water 0060 s 0 9999s Set time for comp air not steam maint water 0060 s 0 9999s Set time for comp air not steam...

Страница 130: ...ays List of weekdays with number of programmes Select a day Select control levels Automatic off Cleaning trigger off Ext control off Power fai l off Select control levels Automatic off Cleaning trigge...

Страница 131: ...programme as list of function blocks Highlight with cursor and edit Display programmes as list Display programmes as list in changed form Enter number of return lines Set time for comp air not steam...

Страница 132: ...aning trigger off Ext control off Back to return field Back to return field Back to return field Select cleaning Cancel Start Info field System status Weekly prog off Cleaning trigger off Ext control...

Страница 133: ...trode submersed Edit Buffer 2 Temp 25 0 C 07 00 pH 2 00 16 00pH Identified Buffers Buffer 1 Buffer 2 Buffertype E H or calibration end Elektrode Info Zero point Condition Slope Condition Elektrode con...

Страница 134: ...lue K1 07 00pH Temperature T1 25 0 C Simulation Sim status off Failure contact off Contact 1 off up to contact 5 off Simulation Simulation status off Curr output 1 22 00 mA Curr output 2 00 00mA Note...

Страница 135: ...rrupt running program by pressing E key Continue E Cancel PARAM Select Ext inputs Mechanics Select Test Ext inputs Mechanics Info field Status of external inputs Start User prog 3 Auto Stop on Ass mai...

Страница 136: ...rent output 1 pH electrode Temperature 7 CPC30xxx 04 12 00 en 002 EPS Assembly measure Assembly measure Program running Pause Assembly service Automatic stop Assembly service Multihose coupling Power...

Страница 137: ...7 06 7 09 7 12 9 52 9 45 9 38 9 32 9 26 9 21 9 16 9 11 9 06 9 03 8 99 8 96 8 93 8 90 8 88 8 85 8 83 8 81 8 79 8 77 E H C 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 pH 2 01 2 01 2 01 2...

Страница 138: ...11 Appendix TopClean S CPC 30 138 Endress Hauser...

Страница 139: ...84 pH 84 85 Redox absolute 85 86 Redox relative 87 90 Stability 47 Calibration absolute redox abs 86 Calibration absolute redox rel 87 Calibration data 78 Calibration log Reset 78 Calibration log disp...

Страница 140: ...outputs 36 Coding active passive 109 D DAT Saving to reading from 79 Slot 108 DAT handling 77 DAT module 29 115 Data entry abs red rel 87 Data entry absolute redox absolute 85 Data entry absolute red...

Страница 141: ...aintenance code 27 Entry 35 Maintenance of the process assembly 95 Manual buffer pH 84 Manual data entry pH 84 Manual operation ChemoClean 72 76 Menu 75 Manual temperature compensation 32 39 40 MEAS k...

Страница 142: ...114 Reset 77 78 80 Data 78 Reset counter 82 Resetting the code 28 Response of contacts To errors 105 To power failure 106 Response of current output to errors 105 Return 6 S Safety conventions 4 Safet...

Страница 143: ...al S 63 Transmitter dimensions 121 Transport 10 Trouble shooting instructions 97 Turnover point 50 90 Two sided actuator 58 Two sided control via current output 59 Two sided direction of action see Di...

Страница 144: ...12 Index TopClean S CPC 30 144 Endress Hauser...

Страница 145: ...iv o tzend o giftig o gesundheits sch dlich o bio gef hrlich o brand f rdernd o unbedenklich Kreuzen Sie bitte zutreffende Warnhinweise an UXQG GHU LQVHQGXQJ __________________________________________...

Страница 146: ...s Hauser Argentina S A Buenos Aires Tel 01 145227970 Fax 01 145227909 Bolivia Tritec S R L Cochabamba Tel 042 56993 Fax 042 50981 Brazil Samson Endress Hauser Ltda Sao Paulo Tel 011 50313455 Fax 011 5...

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