Triumph Tiger Explorer XR 2016, Service Manual

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CAUTION
Distilled water must be used with the antifreeze (see specification for antifreeze) in the cooling system.
If hard water is used in the system, it causes scale accumulation in the water passages, and considerably
reduces the efficiency of the cooling system. Reduced cooling system efficiency may lead to the engine
overheating and engine damage.
Cleaning Components
A high flashpoint solvent is recommended to reduce fire hazard.
Always follow container directions regarding the use of any solvent.
Always use the recommended cleaning agent or equivalent.
Do not use degreasing equipment for components containing items which could be damaged by the use of this
process. Whenever possible, clean components and the area surrounding them before removal. Always observe
scrupulous cleanliness when cleaning dismantled components.
Lubrication
The majority of engine wear occurs while the engine is warming up and before all the rubbing surfaces have an
adequate lubrication film. During assembly, oil or grease (whichever is more suitable) should be applied to any
rubbing surface, which has lost its lubrication film. Old grease and dirty oil should be cleaned off. This is
because used lubricants will have lost some lubrication qualities and may contain abrasive foreign particles.
Use recommended lubricants. Some oils and greases in particular should be used only in certain applications
and may be harmful if used in an application for which they are not intended. This manual makes reference to
molybdenum disulphide grease in the assembly of certain engine and chassis parts. Always check manufacturer
recommendations before using such special lubricants.
Joints and Joint Faces
Assemble joints dry unless otherwise specified in this manual.
If gaskets and/or jointing compound is recommended for use; remove all traces of old jointing material prior to
reassembly. Do not use a tool which will damage the joint faces and smooth out any scratches or burrs on the
joint faces using an oil stone. Do not allow dirt or jointing material to enter any tapped holes.
Gaskets, O-rings
Do not reuse a gasket or O-ring once it has been in service. The mating surfaces around the gasket should be
free of foreign matter and perfectly smooth to avoid oil or compression leaks.
Liquid Gasket, Non-permanent Locking Agent
Follow manufacturer's directions for cleaning and preparing surfaces where these compounds will be used.
Apply sparingly as excessive amounts of sealer may block engine oil passages and cause serious damage.
Prior to reassembly, blow through any pipes, channels or crevices with compressed air.
WARNING
To prevent injury, always use eye, face and ear protection when using compressed air. Always wear
protective gloves if the compressed air is to be directed in proximity to the skin.
Screw Threads
Metric threads to ISO standard are used.
Damaged nuts, bolts and screws must always be discarded.
Castellated nuts must not be loosened back to accept a split pin, except in those recommended cases when this
forms part of an adjustment.
Tiger Explorer XR Series
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GENERAL INFORMATION