Triumph Tiger Explorer XR 2016, Service Manual

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Do not allow oil or grease to enter blind threaded holes. The hydraulic action on screwing in the bolt or stud
could split the housing.
Always tighten a nut or bolt to the recommended torque figure. Damaged or corroded threads can affect the
torque reading.
Unless specified, threaded fixings must always be fitted dry (no lubrication).
WARNING
Never lubricate a thread unless instructed to do so.
When a thread of a fixing is lubricated, the thread friction is reduced. When the fixing is tightened, reduced
friction will cause over tightening and possible fixing failure.
A fixing which fails in service could cause component detachment leading to loss of control and an accident.
Locking Devices
Always release locking tabs and fit new locking washers. Do not reuse locking tabs.
Fitting a Split Pin
Always fit new split pins of the correct size for the hole in the bolt or stud. Do not loosen back castle nuts when
fitting a split pin, except in those recommended cases when this forms part of an adjustment.
Always fit new roll pins of an interference fit in the hole.
Circlips, Retaining Rings
Replace any circlips and retaining rings that are removed. Removal weakens and deforms circlips causing
looseness in the circlip groove. When installing circlips and retaining rings, take care to compress or expand
them only enough to install them.
Always use the correct replacement circlip as recommended in the Triumph parts catalogue.
Self-Locking Nuts
Self-locking nuts can be reused, provided resistance can be felt when the locking portion passes over the thread
of the bolt or stud.
DO NOT reuse self-locking nuts in critical locations, e.g. suspension components. Always use the correct
replacement self-locking nut.
Encapsulated Bolts
An encapsulated bolt can be identified by a coloured section of thread which is treated with a locking agent.
Unless a specified repair procedure states otherwise, encapsulated bolts cannot be reused and MUST be
replaced if disturbed or removed.
WARNING
Failure to replace an encapsulated bolt could lead to a dangerous riding condition. Always replace
encapsulated bolts.
Oil and Grease Seals
Replace any oil or grease seals that are removed. Removal will cause damage to an oil seal which, if reused,
would cause an oil leak.
Ensure the surface on which the new seal is to run is free of burrs or scratches. Renew the component if the
original sealing surface cannot be completely restored.
Protect the seal from any surface which could cause damage over which it has to pass when being fitted. Use a
protective sleeve or tape to cover the relevant surface and avoid touching the sealing lip.
Tiger Explorer XR Series
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GENERAL INFORMATION