Triumph Tiger Explorer XR 2016, Service Manual

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Lower crankcase mounting bolt 1.
Bolt, M8 x 33 mm 2.
Spacer, 13 mm 3.
Ensure that the radiator mounting bracket is located between the upper mounting for the engine protection
bar and the engine as noted for removal. Fit an M8 x 25 mm bolt, do not fully tighten at this stage. 25.
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2
Radiator mounting bracket 1.
Bolt, M8 x 25 mm 2.
Hold the lower crankcase mounting bolt to prevent rotation and tighten its locknut to 100 Nm . 26.
Tighten the remaining frame bolts in the following sequence: 27.
Tighten the right hand rear cylinder head bolt to 85 Nm .
Tighten the left hand front cylinder head bolt to 115 Nm .
Using T3880377 - Engine Mounting Adjuster, re-tighten the right hand front cylinder head adjuster to 3 Nm .
Remove the cylinder head alignment bar from the right hand front cylinder head mounting and fit the bolt
and washer. Fit a new locknut and tighten to
100 Nm .
Tighten the right hand engine protection bar centre mounting bolt to 18 Nm . 28.
Tighten the right hand engine protection bar upper mounting bolt to 18 Nm . 29.
Tighten the swinging arm right hand pivot pin to 45 Nm . 30.
CAUTION
If the right hand pivot pin moves during the tightening of the locking ring, both the locking ring and pivot pin
must be loosened and re-tightened as described in steps 30 to 34 of this procedure.
Failure to tighten the swinging arm pivot pin and locking ring correctly may lead to severe frame damage.
Lubricate the threads of the locking ring with a smear of proprietary high temperature copper-based grease. 31.
Fit the locking ring to the swinging arm right hand pivot pin. 32.
Using a non permanent marker, temporarily mark the pivot pin alignment in relation to the frame. 33.
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Tiger Explorer XR Series
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ENGINE REMOVAL / INSTALLATION