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Aligning Piston Rings using the Piston
Remove the piston and measure the gap between the ends of the piston ring using feeler gauges.
3.
When checking the piston ring end gap, always refer to the specification table (see Pistons).
4.
Note
If the end gap is too large, replace the piston rings with a new set.
If the gap remains too large with new piston rings, both the pistons and liners must be replaced.
If the gap is too small, check the cylinder bore for distortion, replacing as necessary. DO NOT FILE
PISTON RINGS.
Repeat the procedure for the remaining piston rings.
5.
Piston Assembly
Clean the piston ring grooves and fit the piston rings to the piston.
1.
Note
The top ring upper surface is marked 'N' and can be identified by a chamfer on the inside edge.
The second ring upper surface is marked '2N' but is plain on the inside edge and has a bronze
appearance.
The oil control rings can be fitted with either face upward.
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Piston Ring Identification
Note
Connecting rods may be fitted either way around. However, ensure all three are fitted the same way
in relation to the piston.
Fit the piston to the connecting rod, ensuring the assembly markers in the cap and rod will all be assembled
on the same side, when the piston arrows face the front of the engine.
2.
1
Tiger Explorer XR Series
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CRANKSHAFT / RODS / PISTONS
Summary of Contents for Tiger Explorer XR 2016
Page 1: ...2016 2017 Triumph Tiger Explorer XR XRX XRT Motorcycle Service Maniual...
Page 2: ......
Page 4: ......
Page 58: ...cipf Main Wiring Harness Routing Tiger Explorer XR Series 54 of 746 ROUTINE MAINTENANCE...
Page 59: ...cjrs ABS and Brake Hose Routing cjma Tiger Explorer XR Series 55 of 746 ROUTINE MAINTENANCE...
Page 66: ...Exploded View Clutch Cover Tiger Explorer XR Series 62 of 746 ENGINE COVERS...
Page 117: ...Exploded View Clutch Controls Tiger Explorer XR Series 113 of 746 CLUTCH...
Page 171: ...Exploded View Gear Selectors and Drum Tiger Explorer XR Series 167 of 746 TRANSMISSION...
Page 231: ...Tiger Explorer XR Series 227 of 746 FUEL SYSTEM ENGINE MANAGEMENT...
Page 232: ...Exploded View Airbox Tiger Explorer XR Series 228 of 746 FUEL SYSTEM ENGINE MANAGEMENT...
Page 354: ...Coolant Tiger Explorer XR Series 350 of 746 COOLING...
Page 373: ...Exploded View Hand Guards Tiger Explorer XR Series 369 of 746 FRONT SUSPENSION...
Page 409: ...Tiger Explorer XR Series 405 of 746 REAR SUSPENSION...
Page 459: ...Tiger Explorer XR Series 455 of 746 BRAKES...
Page 460: ...Exploded View Rear Brake Caliper Tiger Explorer XR Series 456 of 746 BRAKES...
Page 548: ...Tiger Explorer XR Series 544 of 746 WHEELS TYRES...
Page 560: ...Exploded View Cockpit and Mountings Tiger Explorer XR Series 556 of 746 FRAME BODYWORK...
Page 561: ...Exploded View Mirrors Tiger Explorer XR Series 557 of 746 FRAME BODYWORK...
Page 563: ...Exploded View Engine Protection Bars Tiger Explorer XR Series 559 of 746 FRAME BODYWORK...
Page 564: ...Exploded View Front and Rear Footrests Tiger Explorer XR Series 560 of 746 FRAME BODYWORK...
Page 565: ...Exploded View Side Stand and Centre Stand Tiger Explorer XR Series 561 of 746 FRAME BODYWORK...
Page 568: ...Tiger Explorer XR Series 564 of 746 FRAME BODYWORK...
Page 628: ...Exploded View Headlight Tiger Explorer XR Series 624 of 746 ELECTRICAL...
Page 629: ...Exploded View Rear Light and Reflectors Tiger Explorer XR Series 625 of 746 ELECTRICAL...